Scanclimber 65h series User manual

INSTRUCTION MANUAL

Serial number:________

SCANCLIMBER OY

• Turkkirata 26 • FI-33960 PIRKKALA, FINLAND •

• Tel. +358 10 680 7000 • Fax +358 10 680 7033 • www.scanclimber.com

V115E_09.20

Builders

Hoist

SC2032-65H / SC2532-65H / SC3232-65H

SC2037-65H / SC2537-65H / SC3237-65H

SC2042-65H / SC2542-65H

SC2047-65H / SC2547-65H

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T a b l e o f C o n t e n t s

Series-65H Hoist Pos 0 V115E_09.20

T a b l e o f C o n t e n t s

Series-65H Hoist Pos 0

V115E_09.20

TABLE OF CONTENTS Page 1/5

0. PREFACE, SCANCLIMBER®SC Builder's Hoist....... 9

2. SAFETY INSTRUCTIONS

2.1 General Information............................................................3

2.2 Before the Operation ..........................................................4

2.3 Operation................................................................................5

2.4 Mounting and Dismounting ..............................................6

2.5 Service and Maintenance ................................................7

2.6 Instruction and Warning Decals......................................8

1. GENERAL INFORMATION

1.1 Technical Data ......................................................................3

1.1.1 Capacity .........................................................................3

1.1.2 Weights and Dimensions 3,2m / Single ........................4

1.1.3 Weights and Dimensions 3,2m / Double ......................5

1.1.4 Weights and Dimensions 3,7m / Single ........................6

1.1.5 Weights and Dimensions 3,7m / Double ......................7

1.1.6 Weights and Dimensions 4,2m / Single ........................8

1.1.7 Weights and Dimensions 4,2m / Double ......................9

1.1.8 Weights and Dimensions 4,7m / Single ......................10

1.1.9 Weights and Dimensions 4,7m / Double ....................11

1.1.10 Electrical Equipment ....................................................12

1.1.11 Safety Equipment .........................................................13

1.1.12 Main components and dimensions............................14

1.2 Warranty terms ....................................................................25

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3. OPERATING INSTRUCTIONS

3.1 Prior to the Use.......................................................................3

3.1.1 Check List........................................................................3

3.1.2 Functional Testing...........................................................4

3.2 The Hoist's Start-up ...............................................................5

3.3 Start and Stop of the Hoist .................................................7

3.3.1 Relay Control ..................................................................8

3.3.2 PLC (Programmable Logic Control) ver. 1 ...................9

3.3.3 PLC (Programmable Logic Control) ver. 2 .................11

3.4 Closing the Operation ......................................................11

3.5 Erection, Maintenance or Inspection Operations..12

3.6 Evacuation people from the cage ..............................13

3.6.1 Evacuation people from the cage

- when the system not responce- PLC ver.2.........................13

3.6.2 Evacuation during Power Cut .....................................14

3.7 Safety Brake .............................................................. 15

3.7.1 Safety Brake for hoist with: relay and PLC ver.1 ........15

3.7.2 Safety Brake for hoist with: PLC ver.2..........................16

3.8 Safety Limit - for PLC ver. 1....................................... 17

3.8.1 The Bottom Safety limit.................................................17

3.8.2 The Top Safety Limit......................................................18

3.9 Safety Limit - for PLC ver. 2....................................... 19

3.9.1 The Bottom Safety limit.................................................19

3.9.2 The Top Safety Limit......................................................20

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4. TROUBLE SHOOTING

- When the Hoist does not move

does not move

4.1 General Information ................................................. 3

4.2 Errors - Trouble shooting............................................ 3

4.2.1 "Visible Error"..................................................... 3

4.2.2 "Invisible Error" .................................................. 3

4.3 Relay Control...............................................................4

4.4 PLC (Programmable Logic Control) - ver.1 ..............6

4.4.1 The Supply Voltage ........................................................8

4.4.2 The Safety Circuit............................................................9

4.4.3 The most common reasons for the hoist

not moving....................................................................10

4.4.4 Other Possible Reasons................................................11

4.5 PLC (Programmable Logic Control) - ver.2 ............ 12

4.5.1 The Supply Voltage ......................................................14

4.5.2 The Safety Circuit..........................................................14

4.5.3 The most common Reasons for the Hoist

not moving....................................................................15

4.5.4 Other Possible Reasons................................................16

4.5.5 Most commom foult code - description and what to do 17

5.5.6 Frequency conventer and hoist controller fault........21

5.5.6.1 Hoist controller fault ..........................................21

5.5.6.2 Frequency conventer fault ..............................30

3.10 Hydraulic ramp ......................................................... 21

3.10.1 Opening the Hydraulic Ramp Manually -relay and PLC ver.1 ...22

3.10.2 Opening the Hydraulic Ramp Manually: PLC ver.2 .................. 23

3.10.3 The Ramp Emergency Use........................................23

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5. SERVICE AND MAINTENANCE

5.1 Inspections..............................................................................3

5.1.1 Daily Inspections ............................................................3

5.2 Maintenance and Lubrication.........................................4

5.2.1 Transmission ....................................................................7

5.2.2 Inspection, Maintenance and Lubrication Points .......8

5.3 Adjustments............................................................................9

5.3.1 The Brake Motor..............................................................9

5.3.2 The Safety Brake...........................................................11

5.3.2.1 The Operation of the Safety Brake .................11

5.3.2.2 Adjusting the Safety Brake Pinions ..................12

5.3.3 The Guide Rollers..........................................................13

5.4.3.1 Replacing the Guide Rollers ............................13

5.4.3.2 The Guide Roller Clearance ............................14

5.4.3.3 The Guide Roller Dimensions ...........................14

5.3.4 Adjusting the Lifting Mechanism Pinions....................15

5.3.5 The Pinions.....................................................................15

5.3.6 The Mast Section and the Rack ..................................16

5.4 The Safety Brake ....................................................... 17

5.4.1 When the Safety Brake has engaged ........................17

5.4.2 Testing the Safety Brake ..............................................18

5.4.2.1 General information .........................................18

5.4.2.2 Testing the Safety Brake

- relay and PLC control ver.1 .......................................19

5.4.2.3 Testing the Safety Brake KW

- PLC control ver.2 ........................................................21

5.4.3 Adjusting the Safety Brake ..........................................23

5.5 Automatic greasing of the gear rack..................... 26

5.6 Overload system....................................................... 26

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8. INSPECTION FORMS

8.1 Erection Inspection Form.....................................................

8.2 Maintenance Inspection Form ....................................

6. THE ERECTION OF THE HOIST

See a separate manual

7. DISMOUNTING THE HOIST

See a separate manual

5.7 Drive unit and cage adjustment ............................. 28

5.7.1 Drive unit adjustment ...................................................28

5.7.2 Complete cage adjustment .......................................34

5.7.3 Standard tightening torques........................................38

5.7.4 Bolt and nut tightening torques - drive, cage, mast section ....38

P r e f a c e

Series-65H Hoist Pos 0 V115E_09.20

0. PREFACE

SCANCLIMBER® SC Builder's Hoist

The purpose of this instruction manual is to give information on the hoist’s characteristics

and its proper use.

The manual contains useful instructions on the safe, proper and economical operation of

the hoist. These instructions help avoid risks, cut down operating costs and increase the

hoist’s service life.

The instruction manual should always be available for those working with the hoist and it

must not be removed from the hoist cage.

In addition to the requirements of this manual as well as those of the law and statutes, at-

tention must be paid also to the national and the site’s regulations on the safe and care-

ful use of the hoist.

The manual covers the following hoists of the series SCANCLIMBER:

- SC2032-65H - SC2532-65H - SC3232-65H

- SC2037-65H - SC2537-65H - SC3237-65H

- SC2042-65H - SC2542-65H

- SC2047-65H - SC2547-65H

The identication on the hoist model includes the following information:

{

F = Frequency transformer drive

FL = Frequency transformer drive and programmable

logic control system

SCXXYYFL-65H- speed [36/54/90] m/min

{

The inner length of the cage

32 = 3,2 m

37 = 3,7 m

42 = 4,2 m

47 = 4,7 m

{

Payload of the hoist cage

Mast section

20 = 2000 kg

25 = 2500 kg

32 = 3200 kg

{

In this document the following way is used to refer to hoists of various series:

1. If the model identication is not specically mentioned the issue covers all

the hoists of the SC series in the chapter

2. If the model identication consists of only numbers, e.g. SC2032-65H, the issue

covers all the versions of SC2032-65H (SC2032F-65H, SC2032FL-65H)

3. If the model is identied e.g. SC2032F-65H and/or SC2032FL-65H the issue covers

only this particular model

G e n e r a l i n f o r m a t i o n

V115E_09.20 Series-65H Hoist Pos 1