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schmersal TQ 700 S User manual

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1
TQ 700 S
Operating instructions
Pull-wire switch / Hoist limit switch
EN
1. About this document
1.1 Function
This operating instructions manual provides all the information required
for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the switchgear. The operating instructions
must be available in a legible condition and a complete version in the
vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional
information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The product must be exclusively used in accordance with the versions
listed below or for the applications authorised by the manufacturer.
Detailed information regarding the range of applications can be found in
the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.6 Warning about misuse
In case of inadequate or improper use or manipulations of
the component, personal hazards or damage to machinery or
plant components cannot be excluded.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................1
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Purpose ..............................................2
2.4 Technical data .........................................2
3 Mounting
3.1 General mounting instructions .............................2
3.2 Assembly layout........................................2
3.3 Dimensions ...........................................2
4 Electrical connection
4.1 General information for electrical connection..................3
4.2 Contact variants........................................3
4.3 Switch travel diagrams...................................3
5 Set-up and maintenance
5.1 Functional testing.......................................3
5.2 Maintance ............................................3
6 Disassembly and disposal
6.1 Disassembly...........................................3
6.2 Disposal ..............................................3
7 EU Declaration of conformity
10.2019 / 574454-EN / H
EN Operating instructions. . . . . . . . . . . . .pages 1 to 4
Original
2
Operating instructions
Pull-wire switch / Hoist limit switch TQ 700 S
EN
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden, the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
TQ 700-
➀
S-
➁
-
➂
-
➃
-
➄
No. Option Description
➀
11 1 NO/1 NC
20 2 NO
02 2 NC
➁
Tension force approx. 88 N (pull-wire switch only)
40N Tension force approx. 40 N
➂
Cable entry M20
ST Connector plug M12 (A-coding)
➃
1637 Gold contacts
➄
3105 Wire pull function (40 N)
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
Pull-wire switches are used to give signals to start machines and to
open or close electrically-driven doors and gates. If the pull-wire is
pulled, the switching function of the pull-wire switch is activated.
Hoist limit switches are used as signal emitters when the wire rope is
relieved and must be pretensioned by something such as a weight.
2.4 Technical data
Standards: IEC 60947-5-1
Enclosure: Thermoplastic
Cover: Thermoplastic
Protection class: IP67 to IEC 60529
Protection class: II, R
Degree of pollution: 3
Contact material: Silver
- 1637: Gold 0.3 µm
Switching system: slow action with double break,
- Pull-wire switch only: NC contact with positive break B
Connection: screw terminal, connector plug M12
Cable section: 2.5 mm² (incl. conductor ferrules)
Cable entry: 1 x M20 x 1.5
Rated impulse withstand voltage Uimp:
- screw terminal: 6 kV
- connector plug M12: 0.8 kV
Rated insulation voltage Ui:
- screw terminal: 500 V
- connector plug M12: 50 V
Thermal test current Ithe:10 A
Rated operating current/voltage Ie/Ue:4 A / 230 VAC,
4 A / 24 VDC
Utilisation category: AC-15, DC-13
Required short-circuit current: 1000 A
Max. fuse rating: 6 A gG D-fuse (IEC 60269-1)
Ambient temperature: –25 °C … +70 °C
Relative humidity: 30 … 95%,
no condensation,
no icing
Mechanical life: >1 million operations
Traction force F: 88 N (± 15 %)
- version TQ 700-..S-40N: 40 N (± 15%)
AWG 14, Solid/Stranded. Max. torque: 7 in. lb.
Use copper conductors only.
3. Mounting
3.1 General mounting instructions
The installation may only be carried out by authorised personnel.
The pull-wire switch is fitted by means of four screws (distance of the
drill holes 30 mm or 60 mm).
3.2 Assembly layout
The pull-wire switch (wire rope with ball available as an accessory) and
the hoist limit switch must be mounted vertically. The counterweight
(min. 4.5 kg) is used to pretension the hoist limit switch.
Pull-wire switches Hoist limit switch
3.3 Dimensions
All measurements in mm.
TQ 700 S
2
60
160
17
30,5
40,5
42,2
30
40,5
p/M5
M20x1,5
3
TQ 700 S
Operating instructions
Pull-wire switch / Hoist limit switch
EN
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
1. Cover screws must be loosened
2. Dust shield cap remove
3. Cable glands M20 x 1.5 with an appropriate degree of protection
must be used
4. When wiring, please ensure that no cables are located within the
range of the lever system
5. The inside of the switch must be imperatively cleaned (e.g. removal
of cable residues), considering that foreign bodies can affect the
switching behaviour
6. The cover screws must be tightened uniformly (tightening torque
0.5 Nm)
Accessories cable gland:
Ordering code: 103006013
Authorised cable diameter: 6 - 12 mm
Tightening torque: 4.5 Nm
4.2 Contact variants
The symbols shown relate to pull-wire switches in non-actuated state
and to hoist limit switches in pretensioned state.
TQ 700-11S TQ 700-02S TQ 700-20S
14
13
22
21
12
11
22
21
14
13
24
23
TQ 700-11S-40N-3105
(Wire pull function)
TQ 700-11S-40N
(Hoist limit switch)
14
13
2221
22
21
14
13
Connector
TQ 700-11S-...-ST TQ 700-02S-...-ST TQ 700-20S-...-ST
12
34
21
13
22
14
12
34
21
11
22
12
12
34
23
13
24
14
TQ 700-11S-40N-ST-3105
(Wire pull function)
TQ 700-11S-40N-ST
(Hoist limit switch)
12
34
21
13
22
14
12
34
21
13
22
14
Key
B
Positive break NC contact
4.3 Switch travel diagrams
Pull-wire switch, with positive break
TQ 700-11S TQ 700-02S
04
33,7
5
13-14
21-22
0
33,7
5
11-12
21-22
TQ 700-20S TQ 700-11S-40N-3105
045
13-14
23-24
04
33,7
5
13-14
21-22
Hoist limit switch, without positive break
TQ 700-11S-40N TQ 700-02S-40N
03
2
5
13-14
21-22
0
2
5
11-12
21-22
TQ 700-20S-40N
035
13-14
23-24
5. Set-up and maintenance
5.1 Functional testing
The function of the component must be tested. The following conditions
must be previously checked and met:
1. Correct fixing of the pull-wire switch/hoist limit switch
2. Check the integrity of the cable entry and connections
3. Check the switch enclosure for damage
4. Check the functionality of the switch by actuating the wire
5.2 Maintance
A regular visual inspection and functional test, including the following
steps, is recommended:
1. Check the functionality of the switch by actuating the wire
2. Check the cable entries and the wire connections
3. Remove particles of dust and soiling
Do not open the device when live.
Damaged or defective components must be replaced.
6. Disassembly and disposal
6.1 Disassembly
The switch must be disassembled in a de-energised condition only.
6.2 Disposal
The switch must be disposed of in an appropriate manner in
accordance with the national prescriptions and legislations.
4EN
TQ700S-G-EN
Operating instructions
Pull-wire switch / Hoist limit switch TQ 700 S
7. EU Declaration of conformity
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
Place and date of issue: Boituva, July 16, 2019
Authorised signature
Marco Antonio De Dato
Head of Engineering and Design
EU Declaration of conformity
Original ACE Schmersal
Eletroeletrônica Industrial Ltda.
Av. Brasil, nº 815
Jardim Esplanada
CEP: 18550-000 Boituva – SP
Brazil
Internet: www.schmersal.com.br
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Name of the component: TQ 700 S
Type: See ordering code
Description of the component: Pull-wire switch / Hoist limit switch
Relevant Directives: 2014/35/EU
2011/65/EU
Low Voltage Directive
RoHS-Directive
Applied standards: DIN EN 60947-5-1:2010
Person authorised for the compilation
of the technical documentation:
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
K.A. Schmersal GmbH & Co. KG
Möddinghofe 30, 42279 Wuppertal
Germany
Phone: +49 202 6474-0
Telefax: +49 202 6474-100
E-Mail: [email protected]
Internet: http://www.schmersal.com
Production site:
ACE Schmersal
Eletroeletrônica Industrial Ltda.
Av. Brasil, nº 815
Jardim Esplanada – CEP: 18550-000, Boituva – SP
Brazil
Phone: +55 15 3263-9866
Telefax: +55 15 3263-9890
E-Mail: [email protected]
Internet: http://www.schmersal.com.br