SCHUNK RSS Series User instructions

Translation of the original manual
Radio sensor system RSS
Receiver RSS R1, Transmitter RSS T2‐US/CA
Id. Nr. 8705401
Frequenz 868,3 MHz
FCC/IC‐Zertifizierung für den Betrieb in USA und Kanada.
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
2 02.02_preliminary|Id. Nr. 8705401 |en
Imprint
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely
supplied to our customers and operators of our products and forms part of the product.
This documentation may not be duplicated or made accessible to third parties, in particu‐
lar competitive companies,
without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0389449
Edition: 02.02_preliminary |01/08/2016|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear customer,
congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time – even after purchase.
Kindest Regards
Yours SCHUNK GmbH & Co. KG
Spann‐ und Greiftechnik
Bahnhofstr. 106 – 134
D‐74348 Lauffen/Neckar
Tel. +49‐7133‐103‐0
Fax +49‐7133‐103‐2399
[email protected]
www.schunk.com

Table of contents
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3
Table of contents
1
About this manual .................................................................................................... 5
1.1
Presentation of Warning Labels ............................................................................... 5
1.2
Applicable documents .............................................................................................. 5
2
Basic safety notes .................................................................................................... 6
2.1
Intended use............................................................................................................. 6
2.2
Environmental and operating conditions................................................................. 6
2.3
Product safety........................................................................................................... 7
2.3.1
Protective equipment ................................................................................... 7
2.3.2
Constructional changes................................................................................. 7
2.4
Personnel qualification............................................................................................. 7
2.5
Notes on particular risks........................................................................................... 8
3
Warranty................................................................................................................. 10
4
Scope of delivery ..................................................................................................... 11
5
Accessories.............................................................................................................. 12
6
Technical data ......................................................................................................... 13
6.1
Technical Data RSS‐R1 ............................................................................................ 13
6.2
Technical data ‐ RSS T2........................................................................................... 14
6.3
Information on radio link and range ...................................................................... 14
7
Assembly................................................................................................................. 16
7.1
Assembly of the transmitter RSS T2....................................................................... 16
7.2
Assembly and electrical connection of the RSS R1 receiver .................................. 16
8
Start‐up................................................................................................................... 18
8.1
General information on commissioning................................................................. 18
8.2
Programming the transmitter to the receiver ....................................................... 18
8.3
Testing the antenna position ................................................................................. 19
8.4
Adjusting the watchdog time at the receiver ........................................................ 19
9
Functional description ............................................................................................. 20
9.1
RSS‐R1..................................................................................................................... 20
9.1.1
LED............................................................................................................... 20
9.1.2
Measuring jacks........................................................................................... 21
9.1.3
General discription...................................................................................... 22
9.1.4
Function description delivery condition ..................................................... 23
9.1.5
Status definition .......................................................................................... 24
9.1.6
Time response............................................................................................. 25
9.1.7
Function of the DIP switches ...................................................................... 25

Table of contents
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9.1.8
Delete transmitter ID .................................................................................. 26
9.1.9
Signaling the distance between signals or the signal strength................... 27
9.1.10
Setting the limit value for battery monitoring............................................ 28
9.1.11
Setting the output behaviour...................................................................... 28
9.1.12
Teaching the limit value (teaching threshold) ............................................ 28
9.1.13
Setting the watchdog time.......................................................................... 29
9.1.14
Function of the DIP 5 Extension of the reception range during the learning
procedure.................................................................................................... 29
9.1.15
Manual setting of transmitter ID (programming)....................................... 30
9.1.16
Output behaviour of the watchdog ............................................................ 31
9.1.17
Software block diagram .............................................................................. 31
9.2
RSS‐T2‐US/CA ......................................................................................................... 31
9.2.1
Operation .................................................................................................... 31
9.2.2
Operating mode .......................................................................................... 32
9.2.3
LED ‐ Display................................................................................................ 32
10
Maintenance and care ............................................................................................. 33
11
Information FCC certification................................................................................... 34

About this manual
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5
About this manual
This instruction is an integral part of the product and contains im‐
portant information for a safe and proper assembly, commission‐
ing, operation, maintenance and help for easier trouble shooting.
Before using the product, read and note the instructions, especial‐
ly the chapter "Basic safety notes".
Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non‐observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non‐observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non‐observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage www.schunk.com.
1
1.1
1.2

Basic safety notes
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Basic safety notes
Intended use
The RSS radio system serves to transmit the sensor states via a ra‐
dio link from the transmitter unit to the receiver in the switching
cabinet.
The product is intended for installation in a machine/system. The
requirements of the applicable guidelines must be observed and
complied with.
The product may be used only in the context of its defined applica‐
tion parameters (6, Page 13).
The product is designed for industrial use.
To use this unit as intended, it is also essential to observe the
technical data and installation and operation notes in this manual
and to comply with the maintenance intervals.
Environmental and operating conditions
• Make sure that the product has a sufficient size for the applica‐
tion.
• Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust.
• The radio link established by the system can experience tempo‐
rary or permanent interference through external influences. As
a result, the states of the sensors are not updated at the re‐
ceiver for the duration of the interference. The interference is
only reported by the receiver after the watchdog time has
lapsed. Ensure that such interferences cannot cause any dam‐
age. Adjust the watchdog time to a time suitable for your pro‐
cess.
• In the 868.3 MHz range, the system does not comply with the
EMC regulation for interference immunity to incoming radio
waves. Losses of radio telegrams may occur in this range. Dis‐
turbances become more likely if the antenna is further than 25
cm away from the receiver. The application must therefore be
tested each time before being integrated.
• The radio switch receiver must not be used in combination with
devices that are directly or indirectly used to safeguard the
health or life of per‐sons, or devices which, when in operation,
could cause danger to persons, animals or property! This is due
2
2.1
2.2

Basic safety notes
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8705401 |en
7
to the radio switch receiver’s classification as “Class 2 Equip‐
ment” in accordance with ETSI EN 301 489‐3 V1.4.1 (2202‐08)
“Specific conditions for short‐range devices (SRD)”.
• The time between evaluable telegrams must be at least 50ms.
Product safety
Dangers arise from the product, if:
• the product is not used in accordance with its intended pur‐
pose.
• the product is not installed or maintained properly.
• the safety and installation notes are not observed.
Avoid any manner of working that may interfere with the function
and operational safety of the product.
Wear protective equipment.
NOTE
More information is contained in the relevant chapters.
Protective equipment
Provide protective equipment per EC Machinery Directive.
Constructional changes
Making constructional changes
Modifications, constructional changes and subsequent work, e.g.
additional threads, drill holes and safety devices may impair the
operation and safety or damage the product.
• Constructional changes may only be done with SCHUNK's per‐
mission.
Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently quali‐
fied, the result may be serious injuries and significant property
damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
2.3
2.3.1
2.3.2
2.4

Basic safety notes
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• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and regu‐
lations.
Pneumatics specialists have been trained for this particular area of
responsibility and know the relevant standards and regulations.
Hydraulic specialists have been trained for this particular area of
responsibility and knows the relevant standards and regulations.
Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and reg‐
ulations.
Instructed persons were instructed by the operator about the del‐
egated tasks and possible dangers due to improper behaviour.
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
Notes on particular risks
Generally valid:
• Remove the energy supplies before installation, modification,
maintenance, or adjustment work.
• Make sure that no residual energy remains in the system.
• Do not move parts by hand when the energy supply is connect‐
ed.
• Do not reach into the open mechanism or the movement area
of the module.
• Perform maintenance, modifications, and additions outside of
the danger zone.
• For all work, secure the unit against accidental operation.
• Take a precautionary approach by maintenance and disassem‐
bly.
• Only specially trained staff should disassemble the module.
Trained electrician
Pneumatics specialist
Hydraulic specialist
Qualified personnel
Instructed person
Service personnel of
the manufacturer
2.5

Basic safety notes
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8705401 |en
9
CAUTION
Possible risk of injury due to electrostatic energy!
Components or assembly groups may become electrostatically
charged. When touched, the electrostatic discharge can trigger a
startle response, which can result in injuries.
• The operator must ensure that all components and assembly
groups are included in the local equipotential bonding in line
with the applicable regulations.
NOTE
• The equipotential bonding must be installed by a specialist
electrician in line with the applicable regulations, paying partic‐
ular attention to the actual conditions in the working environ‐
ment.
•
The effectiveness of the equipotential bonding must be verified
by a specialist electrician through regular safety measurements.

Warranty
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Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex‐works delivery date under the following con‐
ditions:
• Intended use in 1‐shift operation
• Observe the applicable documents (1.2, Page 5)
• Observe the ambient conditions and operating conditions Link
Ungebungs‐ und Einsatzbedingungen
Parts touching the workpiece and wearing parts are not included
in the warranty.
The warranty of the battery is valid for 36 months from the deliv‐
ery date to the production facility if used appropriately.
3