SCHUNK AGE-XY 63 User instructions

Translation of the origninal manual
Compensation unit
AGE-XY 50 - 80
Assembly and operating manual
Superior Clamping and Gripping

Imprint
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01.04|AGE-XY 50 - 80|en
Imprint
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely
supplied to our customers and operators of our products and forms part of the product.
This documentation may not be duplicated or made accessible to third parties, in particu-
lar competitive companies,
without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0389007
Edition: 01.04 |20/04/2016|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear customer,
congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results –to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time –even after purchase.
Kindest Regards
Yours SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 –134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com

Table of contents
01.04|AGE-XY 50 - 80|en
3
Table of contents
1
About this manual .................................................................................................... 4
1.1
Warnings................................................................................................................... 4
1.2
Applicable documents .............................................................................................. 4
2
Basic safety notes .................................................................................................... 5
2.1
Intended use............................................................................................................. 5
2.2
Not intended use...................................................................................................... 5
2.3
Ambient conditions and operating conditions......................................................... 5
2.4
Product safety........................................................................................................... 5
2.4.1
Protective equipment ................................................................................... 6
2.4.2
Demands on the top jaws ............................................................................. 6
2.4.3
Constructional changes, attachments, or modifications.............................. 6
2.5
Personnel qualification............................................................................................. 6
2.6
The use of personal protective equipment.............................................................. 6
2.7
Notes on particular risks........................................................................................... 7
3
Warranty.................................................................................................................. 8
4
Scope of delivery ...................................................................................................... 8
5
Accessories............................................................................................................... 8
5.1
Sensors...................................................................................................................... 8
6
Technical data .......................................................................................................... 9
7
Assembly................................................................................................................. 10
7.1
Mounting the AGE on the robot............................................................................. 10
7.2
Air connection ........................................................................................................ 11
7.3
Sensors.................................................................................................................... 12
7.3.1
MMS 22 magnetic switch............................................................................ 12
8
Behavior in case of malfunctions ............................................................................. 15
9
Maintenance and Care ............................................................................................ 16
9.1
Maintenance and lubrication intervals .................................................................. 16
9.2
Lubricants/Lubrication points (basic lubrication) ................................................. 16
9.3
Disassembling the AGE........................................................................................... 17
9.4
Servicing and assembling the module.................................................................... 17
10
Assembly drawing ................................................................................................... 18
11
Sealing kit................................................................................................................ 19
12
Translation of original declaration of incorporation ................................................. 20

About this manual
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01.04|AGE-XY 50 - 80|en
About this manual
This instruction is an integral part of the product and contains im-
portant information for a safe and proper assembly, commission-
ing, operation, maintenance and help for easier trouble shooting.
Before using the product, read and note the instructions, especial-
ly the chapter "Basic safety notes".
Warnings
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons.
Non-compliance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons.
Ignoring a safety note like this can lead to irreversible injury and
even death.
CAUTION
Dangers for persons.
Non-observance can cause minor injuries.
NOTICE
Material damage
Information about avoiding material damage.
Applicable documents
•General terms of business
•Catalog data sheet of the purchased product
•Assembly and Operating manuals of the accessories
The documents listed here, can be downloaded on our homepage
www.schunk.com
1
1.1
1.2

Basic safety notes
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5
Basic safety notes
Intended use
The product was designed to compensate a pocess-related dis-
placement in XY plane. A mechanical center locking using a posi-
tive piston is included as a standard in the product. A position
storage via a pneumatic cylinder is optional available.
The product is intended for installation in a machine/system. The
requirements of the applicable guidelines must be observed and
complied with.
The product may be used only in the context of its defined applica-
tion parameters (6, Page 9).
The product is designed for industrial use.
To use this unit as intended, it is also essential to observe the
technical data and installation and operation notes in this manual
and to comply with the maintenance intervals.
Not intended use
A usage not according to the intended use exists:
•If the product is used for a purpose other than that described in
the chapter “Intended use”.
Ambient conditions and operating conditions
•Make sure that the product has a sufficient size for the applica-
tion.
•Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust. Exceptions
are products that are designed especially for contaminated en-
vironments.
Product safety
Dangers arise from the product, if:
•the product is not used in accordance with its intended pur-
pose.
•the product is not installed or maintained properly.
•the safety and installation notes are not observed.
2
2.1
2.2
2.3
2.4