SCHUNK AGE-XY 63 User instructions

Translation of the origninal manual
Compensation unit
AGE-XY 50 - 80
Assembly and operating manual
Superior Clamping and Gripping

Imprint
2
01.04|AGE-XY 50 - 80|en
Imprint
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely
supplied to our customers and operators of our products and forms part of the product.
This documentation may not be duplicated or made accessible to third parties, in particu-
lar competitive companies,
without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0389007
Edition: 01.04 |20/04/2016|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear customer,
congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results –to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time –even after purchase.
Kindest Regards
Yours SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 –134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com

Table of contents
01.04|AGE-XY 50 - 80|en
3
Table of contents
1
About this manual .................................................................................................... 4
1.1
Warnings................................................................................................................... 4
1.2
Applicable documents .............................................................................................. 4
2
Basic safety notes .................................................................................................... 5
2.1
Intended use............................................................................................................. 5
2.2
Not intended use...................................................................................................... 5
2.3
Ambient conditions and operating conditions......................................................... 5
2.4
Product safety........................................................................................................... 5
2.4.1
Protective equipment ................................................................................... 6
2.4.2
Demands on the top jaws ............................................................................. 6
2.4.3
Constructional changes, attachments, or modifications.............................. 6
2.5
Personnel qualification............................................................................................. 6
2.6
The use of personal protective equipment.............................................................. 6
2.7
Notes on particular risks........................................................................................... 7
3
Warranty.................................................................................................................. 8
4
Scope of delivery ...................................................................................................... 8
5
Accessories............................................................................................................... 8
5.1
Sensors...................................................................................................................... 8
6
Technical data .......................................................................................................... 9
7
Assembly................................................................................................................. 10
7.1
Mounting the AGE on the robot............................................................................. 10
7.2
Air connection ........................................................................................................ 11
7.3
Sensors.................................................................................................................... 12
7.3.1
MMS 22 magnetic switch............................................................................ 12
8
Behavior in case of malfunctions ............................................................................. 15
9
Maintenance and Care ............................................................................................ 16
9.1
Maintenance and lubrication intervals .................................................................. 16
9.2
Lubricants/Lubrication points (basic lubrication) ................................................. 16
9.3
Disassembling the AGE........................................................................................... 17
9.4
Servicing and assembling the module.................................................................... 17
10
Assembly drawing ................................................................................................... 18
11
Sealing kit................................................................................................................ 19
12
Translation of original declaration of incorporation ................................................. 20

About this manual
4
01.04|AGE-XY 50 - 80|en
About this manual
This instruction is an integral part of the product and contains im-
portant information for a safe and proper assembly, commission-
ing, operation, maintenance and help for easier trouble shooting.
Before using the product, read and note the instructions, especial-
ly the chapter "Basic safety notes".
Warnings
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons.
Non-compliance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons.
Ignoring a safety note like this can lead to irreversible injury and
even death.
CAUTION
Dangers for persons.
Non-observance can cause minor injuries.
NOTICE
Material damage
Information about avoiding material damage.
Applicable documents
•General terms of business
•Catalog data sheet of the purchased product
•Assembly and Operating manuals of the accessories
The documents listed here, can be downloaded on our homepage
www.schunk.com
1
1.1
1.2

Basic safety notes
01.04|AGE-XY 50 - 80|en
5
Basic safety notes
Intended use
The product was designed to compensate a pocess-related dis-
placement in XY plane. A mechanical center locking using a posi-
tive piston is included as a standard in the product. A position
storage via a pneumatic cylinder is optional available.
The product is intended for installation in a machine/system. The
requirements of the applicable guidelines must be observed and
complied with.
The product may be used only in the context of its defined applica-
tion parameters (6, Page 9).
The product is designed for industrial use.
To use this unit as intended, it is also essential to observe the
technical data and installation and operation notes in this manual
and to comply with the maintenance intervals.
Not intended use
A usage not according to the intended use exists:
•If the product is used for a purpose other than that described in
the chapter “Intended use”.
Ambient conditions and operating conditions
•Make sure that the product has a sufficient size for the applica-
tion.
•Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust. Exceptions
are products that are designed especially for contaminated en-
vironments.
Product safety
Dangers arise from the product, if:
•the product is not used in accordance with its intended pur-
pose.
•the product is not installed or maintained properly.
•the safety and installation notes are not observed.
2
2.1
2.2
2.3
2.4

Basic safety notes
6
01.04|AGE-XY 50 - 80|en
Avoid any manner of working that may interfere with the function
and operational safety of the product.
Wear protective equipment.
NOTE
More information are contained in the relevant chapters.
Protective equipment
Provide protective equipment per EC Machinery Directive.
Demands on the top jaws
Arrange the top jaws such that when the product is depressurized
it can reach one of the end positions either open or closed and
therefore no residual energy can be released when changing the
top jaws.
Constructional changes, attachments, or modifications
Additional drill holes, threads, or attachments that are not offered
as accessories by SCHUNK may be attached only with permission
of SCHUNK.
Personnel qualification
The assembly, initial commissioning, maintenance, and repair of
the product may be performed only by trained specialist person-
nel. Every person called upon by the operator to work on the
product must have read and understood the complete assembly
and operating manual, especially the chapter "Basic safety notes"
(2, Page 5). This applies particularly to personnel only used oc-
casionally, such as maintenance personnel.
The use of personal protective equipment
During installation and removal of the product comply with the
relevant safety regulations and use the required personal protec-
tive gear.
2.4.1
2.4.2
2.4.3
2.5
2.6

Basic safety notes
01.04|AGE-XY 50 - 80|en
7
Notes on particular risks
Generally valid:
•Remove the energy supplies before installation, modification,
maintenance, or adjustment work.
•Make sure that no residual energy remains in the system.
•Do not move parts by hand when the energy supply is connect-
ed.
•Do not reach into the open mechanism or the movement area
of the unit.
•Perform maintenance, modifications, and additions outside the
danger zone.
•Secure the product during all operations against uncontrolled
activation.
•Take a precautionary approach by maintenance and disassembly.
•Only specially trained staff should disassemble the product.
WARNING
Risk of injury when the machine/system moves unexpectedly due
to failure of the energy supply or malfunction of the controller.
WARNING
Risk of injury from falling objects or module falling!
•Follow the assembly instructions.
•Provide protective equipment to prevent objects or the mod-
ule from falling, such as processed workpieces, tools, chips,
fragments, rejects.
WARNING
Risk of injury due to faulty actuation!
•Do not reach into the movement range of the module during
start-up, modification or adjustment work.
•Observe the direction of rotation of the module when design-
ing the actuation.
2.7

Accessories
8
01.04|AGE-XY 50 - 80|en
Warranty
If the product is used as intended, the warranty is valid for 24
months from the date of delivery from the production facility un-
der the following conditions:
•Observe the applicable documents (1.2, Page 4)
•Observance of the ambient conditions and operating conditions
(2.3, Page 5)
•Observance of the maintenance and lubrication intervals
(9, Page 16)
Parts touching the workpiece and wearing parts are not part of the
warranty.
Scope of delivery
The scope of delivery includes:
•Compensation unit AGE-XY in the ordered model.
•fastening screws (pre-installed)
•cylindrical pin (in the accessories pack)
Accessories
A wide range of accessories are available for this module.
For information about which accessories can be used with the ap-
propriate product version ☞catalog.
Sensors
Overview of the compatible sensors
Designation
Type
Magnetic switch
MMS
•Exact type designation of the compatible sensors see ☞catalog.
•If you require further information on sensor operation, contact
your SCHUNK contact person or download information from
our homepage.
3
4
5
5.1

Technical data
01.04|AGE-XY 50 - 80|en
9
Technical data
Size
50
63
80
Locking force at 6 bar [N]
235
370
580
Compensation stroke [mm]
± 2.5
± 3
± 4
Max. distance of displacement force in Z [mm]
120
160
200
Min. pressure [bar]
Max. pressure [bar]
2
8
Min. ambient temperature [°C]
max. ambient temperature [°C]
+5
+60
Noise emission [dB(A)]
≤ 70
Pressure medium
Compressed air, compressed air quality
according to ISO 8573-1:7 4 4
Repeatability [mm]
0.1
Further technical data can be found in the catalog data sheet.
The most recent version applies.
NOTE
By design, even in locked state, the compensation unit may still
have a play of about 0,06 mm. Rotation in locked state is possible
to an extent of 0.1°.
A rigid centric locking can therefore not be guaranteed.
6

Assembly
10
01.04|AGE-XY 50 - 80|en
Assembly
Mounting the AGE on the robot
Position of the position numbers (10, Page 18)
Fig. 1 Mounting the AGE on the robot
1
Robot with interface
according to DIN ISO 9409
2
Compensation unit AGE-XY
3
Allen key for assembly
1 Fasten the AGE to the robot interface with four mounting
screws (The screws are pre-mounted.)
2 The cylindrical pin (included in the accessory kit) can be used
to center the AGE.
7
7.1