SCHUNK AGE-XY 63 User instructions

Translation of the origninal manual
Compensation unit
AGE-XY 50 - 80
Assembly and operating manual
Superior Clamping and Gripping

Imprint
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01.04|AGE-XY 50 - 80|en
Imprint
Copyright:
This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely
supplied to our customers and operators of our products and forms part of the product.
This documentation may not be duplicated or made accessible to third parties, in particu-
lar competitive companies,
without our prior permission.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0389007
Edition: 01.04 |20/04/2016|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear customer,
congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for
the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results –to the customer's complete satisfaction.
SCHUNK products are inspiring.
Our detailed assembly and operation manual will support you.
Do you have further questions? You may contact us at any time –even after purchase.
Kindest Regards
Yours SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 –134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
www.schunk.com

Table of contents
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3
Table of contents
1
About this manual .................................................................................................... 4
1.1
Warnings................................................................................................................... 4
1.2
Applicable documents .............................................................................................. 4
2
Basic safety notes .................................................................................................... 5
2.1
Intended use............................................................................................................. 5
2.2
Not intended use...................................................................................................... 5
2.3
Ambient conditions and operating conditions......................................................... 5
2.4
Product safety........................................................................................................... 5
2.4.1
Protective equipment ................................................................................... 6
2.4.2
Demands on the top jaws ............................................................................. 6
2.4.3
Constructional changes, attachments, or modifications.............................. 6
2.5
Personnel qualification............................................................................................. 6
2.6
The use of personal protective equipment.............................................................. 6
2.7
Notes on particular risks........................................................................................... 7
3
Warranty.................................................................................................................. 8
4
Scope of delivery ...................................................................................................... 8
5
Accessories............................................................................................................... 8
5.1
Sensors...................................................................................................................... 8
6
Technical data .......................................................................................................... 9
7
Assembly................................................................................................................. 10
7.1
Mounting the AGE on the robot............................................................................. 10
7.2
Air connection ........................................................................................................ 11
7.3
Sensors.................................................................................................................... 12
7.3.1
MMS 22 magnetic switch............................................................................ 12
8
Behavior in case of malfunctions ............................................................................. 15
9
Maintenance and Care ............................................................................................ 16
9.1
Maintenance and lubrication intervals .................................................................. 16
9.2
Lubricants/Lubrication points (basic lubrication) ................................................. 16
9.3
Disassembling the AGE........................................................................................... 17
9.4
Servicing and assembling the module.................................................................... 17
10
Assembly drawing ................................................................................................... 18
11
Sealing kit................................................................................................................ 19
12
Translation of original declaration of incorporation ................................................. 20

About this manual
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01.04|AGE-XY 50 - 80|en
About this manual
This instruction is an integral part of the product and contains im-
portant information for a safe and proper assembly, commission-
ing, operation, maintenance and help for easier trouble shooting.
Before using the product, read and note the instructions, especial-
ly the chapter "Basic safety notes".
Warnings
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons.
Non-compliance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons.
Ignoring a safety note like this can lead to irreversible injury and
even death.
CAUTION
Dangers for persons.
Non-observance can cause minor injuries.
NOTICE
Material damage
Information about avoiding material damage.
Applicable documents
•General terms of business
•Catalog data sheet of the purchased product
•Assembly and Operating manuals of the accessories
The documents listed here, can be downloaded on our homepage
www.schunk.com
1
1.1
1.2

Basic safety notes
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5
Basic safety notes
Intended use
The product was designed to compensate a pocess-related dis-
placement in XY plane. A mechanical center locking using a posi-
tive piston is included as a standard in the product. A position
storage via a pneumatic cylinder is optional available.
The product is intended for installation in a machine/system. The
requirements of the applicable guidelines must be observed and
complied with.
The product may be used only in the context of its defined applica-
tion parameters (6, Page 9).
The product is designed for industrial use.
To use this unit as intended, it is also essential to observe the
technical data and installation and operation notes in this manual
and to comply with the maintenance intervals.
Not intended use
A usage not according to the intended use exists:
•If the product is used for a purpose other than that described in
the chapter “Intended use”.
Ambient conditions and operating conditions
•Make sure that the product has a sufficient size for the applica-
tion.
•Make sure that the environment is free from splash water and
vapors as well as from abrasion or processing dust. Exceptions
are products that are designed especially for contaminated en-
vironments.
Product safety
Dangers arise from the product, if:
•the product is not used in accordance with its intended pur-
pose.
•the product is not installed or maintained properly.
•the safety and installation notes are not observed.
2
2.1
2.2
2.3
2.4

Basic safety notes
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Avoid any manner of working that may interfere with the function
and operational safety of the product.
Wear protective equipment.
NOTE
More information are contained in the relevant chapters.
Protective equipment
Provide protective equipment per EC Machinery Directive.
Demands on the top jaws
Arrange the top jaws such that when the product is depressurized
it can reach one of the end positions either open or closed and
therefore no residual energy can be released when changing the
top jaws.
Constructional changes, attachments, or modifications
Additional drill holes, threads, or attachments that are not offered
as accessories by SCHUNK may be attached only with permission
of SCHUNK.
Personnel qualification
The assembly, initial commissioning, maintenance, and repair of
the product may be performed only by trained specialist person-
nel. Every person called upon by the operator to work on the
product must have read and understood the complete assembly
and operating manual, especially the chapter "Basic safety notes"
(2, Page 5). This applies particularly to personnel only used oc-
casionally, such as maintenance personnel.
The use of personal protective equipment
During installation and removal of the product comply with the
relevant safety regulations and use the required personal protec-
tive gear.
2.4.1
2.4.2
2.4.3
2.5
2.6

Basic safety notes
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7
Notes on particular risks
Generally valid:
•Remove the energy supplies before installation, modification,
maintenance, or adjustment work.
•Make sure that no residual energy remains in the system.
•Do not move parts by hand when the energy supply is connect-
ed.
•Do not reach into the open mechanism or the movement area
of the unit.
•Perform maintenance, modifications, and additions outside the
danger zone.
•Secure the product during all operations against uncontrolled
activation.
•Take a precautionary approach by maintenance and disassembly.
•Only specially trained staff should disassemble the product.
WARNING
Risk of injury when the machine/system moves unexpectedly due
to failure of the energy supply or malfunction of the controller.
WARNING
Risk of injury from falling objects or module falling!
•Follow the assembly instructions.
•Provide protective equipment to prevent objects or the mod-
ule from falling, such as processed workpieces, tools, chips,
fragments, rejects.
WARNING
Risk of injury due to faulty actuation!
•Do not reach into the movement range of the module during
start-up, modification or adjustment work.
•Observe the direction of rotation of the module when design-
ing the actuation.
2.7

Accessories
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Warranty
If the product is used as intended, the warranty is valid for 24
months from the date of delivery from the production facility un-
der the following conditions:
•Observe the applicable documents (1.2, Page 4)
•Observance of the ambient conditions and operating conditions
(2.3, Page 5)
•Observance of the maintenance and lubrication intervals
(9, Page 16)
Parts touching the workpiece and wearing parts are not part of the
warranty.
Scope of delivery
The scope of delivery includes:
•Compensation unit AGE-XY in the ordered model.
•fastening screws (pre-installed)
•cylindrical pin (in the accessories pack)
Accessories
A wide range of accessories are available for this module.
For information about which accessories can be used with the ap-
propriate product version ☞catalog.
Sensors
Overview of the compatible sensors
Designation
Type
Magnetic switch
MMS
•Exact type designation of the compatible sensors see ☞catalog.
•If you require further information on sensor operation, contact
your SCHUNK contact person or download information from
our homepage.
3
4
5
5.1

Technical data
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9
Technical data
Size
50
63
80
Locking force at 6 bar [N]
235
370
580
Compensation stroke [mm]
± 2.5
± 3
± 4
Max. distance of displacement force in Z [mm]
120
160
200
Min. pressure [bar]
Max. pressure [bar]
2
8
Min. ambient temperature [°C]
max. ambient temperature [°C]
+5
+60
Noise emission [dB(A)]
≤ 70
Pressure medium
Compressed air, compressed air quality
according to ISO 8573-1:7 4 4
Repeatability [mm]
0.1
Further technical data can be found in the catalog data sheet.
The most recent version applies.
NOTE
By design, even in locked state, the compensation unit may still
have a play of about 0,06 mm. Rotation in locked state is possible
to an extent of 0.1°.
A rigid centric locking can therefore not be guaranteed.
6

Assembly
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01.04|AGE-XY 50 - 80|en
Assembly
Mounting the AGE on the robot
Position of the position numbers (10, Page 18)
Fig. 1 Mounting the AGE on the robot
1
Robot with interface
according to DIN ISO 9409
2
Compensation unit AGE-XY
3
Allen key for assembly
1 Fasten the AGE to the robot interface with four mounting
screws (The screws are pre-mounted.)
2 The cylindrical pin (included in the accessory kit) can be used
to center the AGE.
7
7.1

Assembly
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11
Air connection
NOTICE
Observe the requirements for the air supply
(6, Page 9).
Fig. 2 air connection
1
connection A "unlock"
2
connection C "save position"
3
connection B "lock"
•Only open the air connections required.
•Seal the air connections not required using with a suitable blind
plug.
7.2

Assembly
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Sensors
•If you require further information on sensor operation, contact
your SCHUNK contact person or download information from
our homepage.
•Technical data for the sensors can be found in the data sheets
(included in the scope of delivery).
MMS 22 magnetic switch
Fig. 3
Fig. 4
NOTICE
Sensor can be damaged during assembly.
Do not exceed the maximum tightening torque of 10 Ncm for the
set screws.
NOTE
Ferromagnetic material changes the switching positions of the
sensor. For example: Adapter plate made of ordinary steel.
At ferromagnetic adapter plates:
•The module must firstly be mounted on the adapter plate
•Then, the positions of the magnetic switch have to be set
7.3
7.3.1

Assembly
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13
NOTE
•The sensor may not be used as a safety component.
•Separate power supply before working on the sensor.
•The electrical connections may only be made by qualified per-
sonnel.
•Do not pull on the cable of the sensor.
•Do not dangle the sensor from the cable.
•Do not allow the sensor to come into contact with hard objects
or with chemicals (in particular nitric, chromic or sulfuric acid).
•Do not exceed the permitted bending radius of the cable (15
times cable diameter).
Fig. 5 Assembly steps for mounting the magnetic switches
A
Magnetic switch 2
"unlocked condition"
B
Magnetic switch 1 "lo-
cked condition"
Assembly and ad-
justment of the mag-
netic switches

Assembly
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01.04|AGE-XY 50 - 80|en
1 Apply pressure to connection B to lock the AGE.
2 Push magnetic switch 1 into the profile groove until it switches.
3 Mount magnetic switch 1 in this position with the screw in the
magnetic switch.
4 Unlock and lock the AGE to test its function.
1 Apply pressure to connection A to lock the AGE.
2 Push magnetic switch 2 into the profile groove until it switches.
3 Mount magnetic switch 2 in this position with the screw in the
magnetic switch.
4 Unlock and lock the AGE to test its function.
"Locked"
compensation unit
"Unlock"
compensation unit

Behavior in case of malfunctions
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15
Behavior in case of malfunctions
Störung / aufgetretener Fehler
Possible cause / Corrective action
The AGE-XY lets out air when shut down
Connections not installed correctlyt
Connections that are not in use are not closed
The AGE-XY lets out air when operating
The AGE-XY must be send back to the produc-
tion facility for inspection
8

Maintenance and Care
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01.04|AGE-XY 50 - 80|en
Maintenance and Care
Maintenance and lubrication intervals
NOTICE
At ambient temperature above 60°C the lubricants can
harden faster.
•Interval decrease accordingly.
Maintenance and lubrication intervals
Interval [Mio. cycles]
1.5
Lubricants/Lubrication points (basic lubrication)
We recommend the lubricants listed.
During maintenance, treat all greased areas with lubricant. Thinly
apply lubricant with a lint-free cloth.
Lubricant point
Lubricant
Metallic sliding surfaces
microGLEIT GP 360
All seals
Renolit HLT 2
Centering piston
BR2+
NOTICE
Do not grease the sliding surface between the accumulator pis-
ton (3) and compensation body (8)! The O-ring (28) must be free
from grease!
(Position of the position numbers (10, Page 18))
9
9.1
9.2

Maintenance and Care
01.04|AGE-XY 50 - 80|en
17
Disassembling the AGE
Position of the position numbers (10, Page 18)
1 Remove the pressure lines and disconnect the cable connec-
tions.
2 Unscrew the screws (41) and remove the tool flange (7).
The tool flange (7) and compensation body (8) are aligned
to each other by means of pins (51).
3 Unscrew the screws (40) and remove the cover (6).
The cover (6) and housing (2) are aligned to each other by
means of pins (52).
4 Pull the accumulator piston (3) out of the housing (2).
5 Unscrew the screws (43) and remove the robot flange (1).
The robot flange (1) and housing (2) are aligned to each
other by means of pins (53).
6 Push the centering piston (4) with the cylinder piston (5) out
of the housing (2).
7 Unscrew the screws (44) and pull the centering pistons (4) and
cylinder pistons (5) apart.
Servicing and assembling the module
•Clean all parts thoroughly and check for damage and wear.
•Treat all greased areas with lubricant.
(9.2, Page 16)
•Oil or grease bare external steel parts.
•Replace all wear parts / seals.
Assembly takes place in the opposite order to disassembly. Ob-
serve the following:
•Unless otherwise specified, secure all screws and nuts with
Weicon no. 30243 and tighten with the appropriate tightening
torque.
9.3
9.4
Maintenance
Assembly

Assembly drawing
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01.04|AGE-XY 50 - 80|en
Assembly drawing
Fig. 6 Assembly drawing
*
Wearing part, replace during maintenance.
Included in the seal kit. Seal kit can only be ordered completely.
10

Sealing kit
01.04|AGE-XY 50 - 80|en
19
Sealing kit
ID.-No. of the seal kit
Seal kit for
ID number
AGE-XY 50
5516360
AGE-XY 63
0371043
AGE-XY 80
5517030
Contents of the seal kit (10, Page 18).
11

Translation of original declaration of incorporation
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01.04|AGE-XY 50 - 80|en
Translation of original declaration of incorporation
in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of
the Council on machinery.
Manufacturer/
Distributor
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Bahnhofstr. 106 –134
D-74348 Lauffen/Neckar
We hereby declare that on the date of the declaration the following incomplete machine
complied with all basic safety and health regulations found in the directive 2006/42/EC of
the European Parliament and of the Council on machinery. The declaration is rendered
invalid if modifications are made to the product.
Product designation:
Compensation unit / AGE-XY 50 - 80 / pneumatic
ID number
032445 ... 00324481
The incomplete machine may not be put into operation until conformity of the machine
into which the incomplete machine is to be installed with the provisions of the Machinery
Directive (2006/42/EC) is confirmed.
Applied harmonized standards, especially:
EN ISO 12100:2011-03
Safety of machinery - General principles for design -
Risk assessment and risk reduction
The manufacturer agrees to forward on demand the relevant technical documentation for
the partly completed machinery to state offices.
The special technical documents according to Appendix VII, Part B belonging to the in-
complete machine have been compiled.
Person authorized to compile the technical documentation:
Robert Leuthner, Address: see manufacturer's address
Lauffen/Neckar, January 2014
p.p. Ralf Winkler,
Head of Gripping Systems Development
12