SCHUNK GSW-B-AGE User instructions

Translation of th original manual
Assembly and Operating Manual
GSW-B-AGE
Compensation unit with shank interface

Imprint
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03.00 | GSW-B-AGE | Assembly and Operating Manual | en | 389555
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389555
Version: 03.00|01/07/2020|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Clamping and gripping technology
Bahnhofstr. 106 - 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of Contents
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Table of Contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................ 5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................6
1.1.3 Sizes ..........................................................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery .................................................................................................. 6
1.3.1 Accessories kit ..........................................................................................7
1.4 Accessories ........................................................................................................... 7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Not intended use.................................................................................................. 8
2.3 Constructional changes ........................................................................................ 8
2.4 Spare parts ........................................................................................................... 9
2.5 Ambient conditions and operating conditions .....................................................9
2.6 Personnel qualification......................................................................................... 9
2.7 Personal protective equipment.......................................................................... 10
2.8 Notes on safe operation .....................................................................................10
2.9 Transport ............................................................................................................ 11
2.10 Malfunctions....................................................................................................... 11
2.11 Disposal .............................................................................................................. 11
2.12 Fundamental dangers......................................................................................... 12
2.12.1 Protection during handling and assembly ..............................................12
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................13
2.12.4 Protection against electric shock............................................................14
3 Technical data.........................................................................................................15
4 Assembly ................................................................................................................16
4.1 Mechanical connection of GSW-B-AGE to toolholder ........................................ 16
4.2 Pressure supply .................................................................................................. 18
4.3 Connection of GSW-B-AGE to toolholder ........................................................... 20
4.4 Mounting the sensor .......................................................................................... 23
4.4.1 Overview of sensors ...............................................................................23
4.4.2 Mounting kit for radio sensor system RSS..............................................24
5 Troubleshooting .....................................................................................................25
5.1 Product does not move? .................................................................................... 25

Table of Contents
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6 Maintenance ..........................................................................................................26
6.1 Notes .................................................................................................................. 26
6.2 Maintenance interval ......................................................................................... 26
6.3 Lubricants/Lubrication points ............................................................................ 26
6.4 Disassemble product .......................................................................................... 26
6.5 Servicing and assembling the product................................................................ 27
6.6 Seal kit ................................................................................................................ 27
6.7 Assembly drawing............................................................................................... 28
7 Translation of original declaration of incorporation ................................................29
8 Annex to Declaration of Incorporation....................................................................30

General
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
CAUTION
Material damage!
Information about avoiding material damage.

General
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1.1.2 Applicable documents
• General terms of business *
• Catalog data sheet of the purchased product *
• Assembly and operating manual of the gripper *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.1.3 Sizes
This operating manual applies to the following sizes:
• GSW-B-AGE 120
• GSW-B-AGE 150
• GSW-B-AGE 220
• GSW-B-AGE 600
1.2 Warranty
If the product is used as intended, the warranty is valid for
24 months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Compensation unit with shank interface GSW-B-AGE in the
version ordered
• Assembly and Operating Manual
• Accessory pack
• Fastening screws

General
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Fastening screws per variant
Fastening screws for with ID number
AGSW-B-AGE50-P PGN-plus 50 AS/IS 9942569
AGSW-B-AGE50-P PGN-plus P 50 AS/IS 9682133
AGSW-B-AGE50-Z PZN-plus 50 AS/IS 1342767
AGSW-B-AGE64-PZ PGN-plus 64 AS/IS 9660008
AGSW-B-AGE64-PZ PGN-plus P 64 AS/IS 9938313
AGSW-B-AGE64-PZ PZN-plus 64 AS/IS 9660070
AGSW-B-AGE80-PZ PGN-plus 80 AS/IS 9660008
AGSW-B-AGE80-PZ PGN-plus P 80 AS/IS 9938313
AGSW-B-AGE80-PZ PZN-plus 80 AS/IS 9660092
AGSW-B-AGE100-PZ PGN-plus 100 AS/IS 9951593
AGSW-B-AGE100-PZ PGN-plus P 100 AS/IS 9966101
AGSW-B-AGE100-PZ PZN-plus 100 AS/IS 9955450
1.3.1 Accessories kit
Content of the accessory pack:
• 2 x Cylindrical pin DIN 6325 (Ø4m6x16)
ID.-No. of the accessory pack
Accessory pack for ID number
GSW-B-AGE 50 - 100 5522401
1.4 Accessories
The following accessories, which must be ordered separately, are
required for the product:
• Adapter plate
• Gripper
• Sensors
For information regarding which accessory articles can be used
with the corresponding product variants, see catalog data sheet.

Basic safety notes
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2 Basic safety notes
2.1 Intended use
The product is used solely for compensating, gripping and time-
restricted secure holding of workpieces or objects.
• The product may only be used within the scope of its technical
data, Technical data [}15].
• When implementing and operating components in safety-
related parts of the control systems, the basic safety principles
in accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
CAUTION
The use of the GSW-B-AGE in conjunction with a (heat) shrink
toolholder is classed as improper use. The manufacturer
assumes no liability for any resulting damage.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.

Basic safety notes
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2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
2.5 Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
• Make sure that the product is used only in the context of its
defined application parameters, Technical data [}15].
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Qualified personnel Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed person Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Service personnel of
the manufacturer
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.

Basic safety notes
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2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.

Basic safety notes
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2.9 Transport
Handling during transport
Incorrect handling during transport may impair the product's safety
and cause serious injuries and considerable material damage.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and
handling.
• Stand clear of suspended loads.
2.10 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the malfunction.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.11 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.

Basic safety notes
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2.12 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
• If the energy supply is connected, do not move any parts by
hand.
• Do not reach into the open mechanism or movement area of
the product during operation.
2.12.1 Protection during handling and assembly
Incorrect handling and assembly
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their
swiveling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.

Basic safety notes
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2.12.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger
zone.
• Never step into the danger zone during operation.
2.12.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
• Switch off the energy supply, ensure that no residual energy
remains and secure against inadvertent reactivation.
• Never rely solely on the response of the monitoring function to
avert danger. Until the installed monitors become effective, it
must be assumed that the drive movement is faulty, with its
action being dependent on the control unit and the current
operating condition of the drive. Perform maintenance work,
modifications, and attachments outside the danger zone
defined by the movement range.
• To avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum possible
movement energy. EMERGENCY STOP switches must be easily
and quickly accessible. Before starting up the machine or
automated system, check that the EMERGENCY STOP system is
working. Prevent operation of the machine if this protective
equipment does not function correctly.

Basic safety notes
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2.12.4 Protection against electric shock
Possible electrostatic energy
Components or assembly groups may become electrostatically
charged. When the electrostatic charge is touched, the discharge
may trigger a shock reaction leading to injuries.
• The operator must ensure that all components and assembly
groups are included in the local potential equalisation in
accordance with the applicable regulations.
• While paying attention to the actual conditions of the working
environment, the potential equalisation must be implemented
by a specialist electrician according to the applicable
regulations.
• The effectiveness of the potential equalisation must be verified
by executing regular safety measurements.

Technical data
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3 Technical data
Size 120 150 220 600
Mechanical operating data
Weight [kg] 1.1
Max. perm. speed of rotation [rpm] 20
Ambient temperature [°C]
Min.
Max.
-10
90
IP rating 40
Noise emission [dB(A)] ≤ 70
Operating data for media connection
Pressure medium Compressed air, compressed air quality
according to ISO 8573-1:7 4 4
Nominal working pressure [bar]
Compressed air
Machine cooling water
6
40
Min. / max. operating pressure [bar]
Compressed air
Machine cooling water
4 / 8
20 / 50
More technical data is included in the catalog data sheet.
Whichever is the latest version.

Assembly
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4 Assembly
4.1 Mechanical connection of GSW-B-AGE to toolholder
CAUTION
•The customer must orient the GSW-B-AGE in the toolholder.
NOTE
Never use a shrink fit chuck.
Assembly options
ØCheck if the O-rings (165) are insert in the shank. If necessary,
insert the O-rings (165).
ØClamp the module with the shank or via the clamping surface
(1) into the toolholder.

Assembly
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Toolholder
SCHUNK TENDO
Sectional view of GSW-B-AGE clamped in the SCHUNK TENDO
The TENDO toolholder clamps the shank of the GSW-B-AGE using
distributed clamping (clamping principle: hydraulic expansion
toolholder).
Toolholder with
WELDON mount
Sectional view of GSW-B-AGE clamped in the WELDON mount
The shank of the GSW-B-AGE is clamped in the clamping face (1)
using the set-screw (2) of the toolholder with WELDON mount.

Assembly
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4.2 Pressure supply
NOTE
Observe the requirements for the compressed air supply,
Technical data [}15].
The adapter plate GSW-B (1) is not included in the scope of delivery.
• Pressure supply with compressed air or machine coolant is
carried out by the machine spindle.
• If compressed air is used:
– On machines without check valve: Use screw plug (150).
– On machines with check valve: Replace screw plug(150) by
throttle(151).
• If machine coolant is used:
– The screw plug(150) must be replaced by the throttle(151).
• Only open the required compressed air connections to the
GSW-B-AGE and at the SCHUNK gripper. For hose-free direct
connection, please use the O-ring from the enclosed accessory
kit of the SCHUNK gripper.

Assembly
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Position of the compressed air connections for SCHUNK grippers
Bottom air connections / compressed air connection for SCHUNK grippers
Connection designation for
GSW-B-AGE
1234
Hose-free direct connection
at the base on the gripper
“a”
at PGN-plus-AS
“b”
at PGN-plus-IS
“a”
at PZN-plus-AS
“b“ at PZN-
plus-IS
• When a SCHUNK gripper with AS is used (AS = the gripper closes
with spring force), the connection 2 or 4 on the GSW-BAGE and
the bottom connection “a” on the gripper must be opened. The
connection “A” on the gripper is to be closed with the locking
screw (gripper accessory pack) and connection “B” on the
gripper is to be closed with the sound absorber (154).
• When a SCHUNK gripper with IS is used (IS = the gripper opens
with spring force), the connection 1 or 3 on the GSW-B-AGE and
the bottom connection “b” on the gripper must be opened. The
connection “B” on the gripper is to be closed with the locking
screw (gripper accessory pack) and connection “A” on the
gripper is to be closed with the sound absorber (154).

Assembly
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4.3 Connection of GSW-B-AGE to toolholder
NOTE
• Open the pressure connections before fastening the gripper to
the mounting surface, Pressure supply [}18].
SCHUNK Parallel
Gripper PGN-plus/
PGN-plus P
Assembly of SCHUNK parallel grippers, shown as an example on PGN-plus
The adapter plate GSW-B (2) is not included in the scope of
delivery.
Maximum depth of engagement of the customer's mounting
screws (1).