SCHUNK VERO-S NSE3 138-V1 User instructions

Translation of Original Operating Manual
VERO-S quick-change pallet system
NSE3, NSE-T3
Assembly and Operating Manual
Superior Clamping and Gripping

Imprint
2
04.00|1152197 NSE3, NSE-T3 |en-US
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make technical improvements.
Document number: 1152197
Version: 04.00 |7/21/2020|en-US
© H.-D. SCHUNK GmbH & Co.
All rights reserved
Dear Customer
Dear Customer,
Thank you for putting your trust in our products and our family-owned company, the
leading technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
We look forward to your challenging questions. We will find a solution!
Best regards,
Your SCHUNK team
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Str. 23
D-88512 Mengen
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of contents
04.00|1152197 NSE3, NSE-T3 |en-US
3
Table of contents
1
General .................................................................................................................... 5
1.1
About this Manual .................................................................................................... 5
1.1.1
Illustration of safety notes ............................................................................ 5
1.1.2
Applicable documents................................................................................... 6
1.1.3
Versions......................................................................................................... 6
1.2
Warranty................................................................................................................... 6
1.3
Scope of delivery ...................................................................................................... 7
1.4
Accessories ............................................................................................................... 7
2
Basic safety notes..................................................................................................... 8
2.1
Appropriate use........................................................................................................ 8
2.2
Inappropriate use ..................................................................................................... 8
2.3
Structural changes.................................................................................................... 8
2.4
Spare parts................................................................................................................ 9
2.5
Ambient conditions and operating conditions......................................................... 9
2.6
Personnel qualification........................................................................................... 10
2.7
Personal protective equipment.............................................................................. 10
2.8
Notes on safe operation......................................................................................... 11
2.9
Transport ................................................................................................................ 11
2.10
Malfunctions........................................................................................................... 12
2.11
Disposal................................................................................................................... 12
2.12
Fundamental dangers............................................................................................. 12
2.12.1
Protection during handling and assembly .................................................. 13
2.12.2
Protection during commissioning and operation ....................................... 13
2.12.3
Protection against dangerous movements................................................. 14
2.12.4
Notes on particular risks ............................................................................. 14
3
Product description ................................................................................................. 18
3.1
Description of design and version .......................................................................... 18
3.2
Technical data......................................................................................................... 18
3.2.1
Special approval for NSE3 138 .................................................................... 20
3.3
Technical data for coupling elements of media transfer unit................................ 20
4
Assembly................................................................................................................. 21
4.1
Pre-assembly .......................................................................................................... 21
4.2
Installing and connecting ....................................................................................... 21
4.3
Mounting and connection ...................................................................................... 23
4.3.1
NSE3 138, NSE3 138-K................................................................................. 25
4.3.2
NSE3 138-V1, NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K..................... 27

Table of contents
4
04.00|1152197 NSE3, NSE-T3 |en-US
4.3.3
NSE3 138-P, NSE3 138-P-K .......................................................................... 29
4.3.4
NSE-T3 138, NSE-T3 138-K .......................................................................... 31
4.3.5
NSE-T3 138-V1, NSE-T3 138-V1-K, NSE-T3 138-V4, NSE-T3 138-V4-K........ 32
4.3.6
Cone seal KVS3 138 ..................................................................................... 34
4.4
Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 37
4.4.1
Notes on clamping bolt SPG 40................................................................... 40
4.5
NSE3 Dynamic pressure monitoring of the clamping slide position...................... 40
4.6
Pneumatics circuit diagram .................................................................................... 42
4.7
Screw tightening torques ....................................................................................... 44
4.8
Electronic monitoring systems AFS 138 (optional) ................................................ 44
4.9
Dynamic pressure monitoring for workpiece planar contact monitoring for NSE3-
K, NSE-T3-K ............................................................................................................. 45
5
Function .................................................................................................................. 47
5.1
KVS3 138 cone seal................................................................................................. 47
5.2
Media transfer unit for NSE3 138-P clamping modules......................................... 47
6
Operation................................................................................................................ 49
7
Maintenance and care ............................................................................................. 51
8
Troubleshooting ...................................................................................................... 52
8.1
The clamping area does not unlock ....................................................................... 52
8.2
If the clamping area does not unlock perfectly ..................................................... 52
8.3
The quick-change pallet system no longer opens quietly...................................... 52
8.4
If the clamping area does not lock properly .......................................................... 52
8.5
Malfunctions when loading and unloading the change interface with fitted cone
seal.......................................................................................................................... 53
8.6
The cone seal does not seal ................................................................................... 53
8.7
The media transfer unit of the NSE3 138-P is not working.................................... 53
9
Wearing parts sets and parts lists ............................................................................ 54
9.1
Wearing parts spares lists ...................................................................................... 54
9.2
Parts lists................................................................................................................. 54
10
Assembly drawings.................................................................................................. 57
10.1
Assembly NSE3 138, NSE3 138-K, NSE3 138-V1, NSE3 138-V1-K, NSE 138-V4, NSE3
138-V4-K,NSE3 138-P, NSE3 138-P-K...................................................................... 57
10.2
Assembly NSE-T3 138, NSE-T3 138-K, NSE-T3 138-V1, NSE-T3 138-V1-K, NSE-T3
138-V4, NSE-T3 138-V4-K ....................................................................................... 58
10.3
Cone seal KVS3 138 ................................................................................................ 59
11
Declaration of Incorporation ................................................................................... 60
12
Appendix on Declaration of Incorporation, as per 2006/42/EC, Annex II, No. 1 B ..... 61

General
04.00|1152197 NSE3, NSE-T3 |en-US
5
General
About this Manual
This manual contains important information for the safe, correct
use of the product.
The manual is an integral part of the product and must be kept
accessible by personnel at all times.
Personnel must have read and understood this manual before
beginning any work. The observance of all safety notes in this
manual is the precondition for all safe working.
The illustrations in this manual are intended to provide a basic
understanding and may deviate from the actual version.
Besides this manual, other documents which apply are those listed
under (1.1.2, Page 6).
Illustration of safety notes
To make risks clear,the following signal words and symbols are
used for safety notes.
DANGER
Danger to individuals!
Ignoring a safety note such as this will certainly lead to
irreversible injury and even death.
WARNING
Danger to individuals!
Ignoring a safety note such as this can lead to irreversible injury
and even death.
CAUTION
Danger to individuals!
Non-observance can cause minor injuries.
1
1.1
1.1.1

General
6
04.00|1152197 NSE3, NSE-T3 |en-US
NOTICE
Material damage!
Information about avoiding material damage.
Applicable documents
•General terms of business*
•Catalogue data sheet of the rotary indexing table *
•Technical data sheet for optional attachments *
The documents indicated with an asterisk (*) can be downloaded
from schunk.com.
Versions
This guide applies to the following versions
Quick-Change Pallet System
•NSE3 138 / NSE3 138-K
•NSE3 138-V1 / NSE3 138-V1-K
•NSE3 138-V4 / NSE3 138-V4-K
•NSE3 138-P / NSE3 138-P-K
•NSE-T3 138 / NSE-T3 138-K
•NSE-T3 138-V1 / NSE-T3 138-V1-K
•Cone seal KVS3 138
Warranty
If the product is used as intended, the warranty is valid for 24
months from the date of delivery from the production facility or
500 000 cycles* under the following conditions:
•Refer to the applicable documents, (1.1.2, Page 6)
•Observance of the ambient conditions and operating
conditions, (2.5, Page 9)
•Observance of the specified care and maintenance instructions
(7, Page 51)
Parts touching the workpiece and wearing parts are not part of the
warranty.
* One cycle comprises one complete clamping procedure
("opening" and "closing").
1.1.2
1.1.3
1.2

General
04.00|1152197 NSE3, NSE-T3 |en-US
7
Scope of delivery
The scope of delivery includes:
Quick-change pallet system in the variant ordered
•Accessory kit
–NSE3 138, NSE3 138-K, NSE3 138-P, NSE3 138-P-K: 4 O-rings
Ø 9 x 1.5, 6 cover plugs, 6 M8 fastening screws
–NSE3 138,-V1 NSE3 138-V1-K, NSE3 138-V4, NSE3 138-V4-K:
4 O-rings Ø 9 x 1.5, 6 cover plugs, 5 M8 fastening screws, 1
M8 fitting screw
–NSE-T3 138, NSE-T3 138-K, NSE-T3 138-V1, NSE-T3 138-V1-K,
NSE-T3 138-V4, NSE-T3-V4-K: 2 O-rings Ø 9 x 1.5, 6 cover
plugs, 6 M8 fastening screws, 1 cylindrical pin for -V1 / -V4
Cone seal KVS3 138 complete as a multi-part assembly
•Accessory kit
–1 O-ring Ø 6 x 5.5, 1 O-ring Ø 110 x 1
Accessories
(see catalog or data sheets when ordering separately)
•SPA40-(-16) cal, SPB-(-16), SPC-(-16), SPG clamping pins
•Plug (conversion)
•KVS3 138 cone seal (retrofitting)
•Venting screw for checking planar contact for cone seal
•Weaker compression spring for cone seal
•Monitoring system AFS3 138 PMI
•Monitoring system AFS3 138 MMS
•Protection cover SDE
•Indexing pins IXB V1
1.3
1.4

Basic safety notes
8
04.00|1152197 NSE3, NSE-T3 |en-US
Basic safety notes
Appropriate use
This product and the compatible add-on components are intended
solely for positioning and clamping workpieces or clamping pallets
on machine tools or other suitable technical devices.
•The product may only be used within the scope of its technical
data, (3, Page 18).
•The product is intended for industrial and industry-oriented
use.
•Appropriate use of the product includes compliance with all
instructions in this manual.
Inappropriate use
The product is not being used as intended if, for example:
•It is used as a pressing tool, a toolholder, a load-handling device
or as lifting equipment.
•It is used for turning applications over 100 RPM without
consulting SCHUNK.
•It is used in working environments that are not permissible.
•People work on machines or technical equipment that do not
comply with the EC Machinery Directive 2006/42/EC,
disregarding the applicable safety regulations.
•The technical data specified by the manufacturer are exceeded
during usage.
Structural changes
Implementation of structural changes
Modifications, changes or reworking, e. g. additional threads,
holes, or safety devices, can damage the product or impair its
functionality or safety.
•Structural changes should only be made with the written
approval of SCHUNK.
2
2.1
2.2
2.3

Basic safety notes
04.00|1152197 NSE3, NSE-T3 |en-US
9
Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
•Use only original spare parts and spares authorized by SCHUNK.
Ambient conditions and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product
unsafe, leading to the risk of serious injuries, considerable material
damage and/or a significant reduction to the product's life span.
•Make sure that the product is only used within its defined
application parameters, (3, Page 18).
•Make sure that the product is a sufficient size for the
workpiece.
•Ensure the contact surfaces of the interface and recesses
towards the locating surfaces above the mounting points are
kept clean at all times.
•Under all circumstances, prevent chips of any type from
entering the interface and prevent cooling emulsion from
seeping into the interface. This may occur particularly during
vertical alignment of the clamping pin axis. The best way to
ensure both of these requirements is to use the protection
covers SDE or the cone seal provided for the quick-change
pallet system. If the interface does become filled with cooling
emulsion, initiate the unlocking process and allow the interface
to dry out while in an actuated state. It may be blown out
carefully with compressed air but only when using the required
protective equipment.
•Only use high-quality cooling emulsions with anti-corrosive
additives during processing.
•Protect the cone seal from high-pressure direct spraying with
cooling emulsion.
2.4
2.5

Basic safety notes
10
04.00|1152197 NSE3, NSE-T3 |en-US
Personnel qualification
Inadequate qualification of personnel
Work on the product by inadequately qualified personnel can lead
to serious injuries and considerable material damage.
•Order all work to be performed only by appropriately qualified
personnel.
•Personnel must have read and understood the complete
manual before beginning any work on the product.
•Observe national accident prevention regulations and the
general safety notes.
The following personnel qualifications are required for the various
types of work on the product:
Qualified electricians have the professional training, knowledge,
and experience to work on electrical systems, to recognize and
avoid potential dangers, and know the relevant standards and
regulations.
Specialist personnel have the specialized training, knowledge, and
experience to perform the tasks entrusted to them, to recognize
and avoid potential dangers, and know the relevant standards and
regulations.
Instructed persons have been instructed by the user regarding the
tasks entrusted to them and the potential dangers of
inappropriate behavior.
The manufacturer's service personnel have the specialized
training, knowledge, and experience to perform the work
entrusted to them and to recognize and avoid potential dangers.
Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff in the event
of a danger that may interfere with their health or safety at work.
•When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
2.6
Qualified electrician
Specialist personnel
Instructed person
Manufacturer's
service personnel
2.7