SDMO KOHLER PERFORM 3000 TB UK C5 Instructions for use

Manuel d'utilisation et d’entretien
(Notice originale)
Instruction and maintenance manual
(Translation of the original note)
PERFORM
3000 TB UK C5
4500 TB UK C5
6500 TB UK C5
33522200901_2_1
07/2021

A
14
6
8
5
16
4
3
1
2
9
7
10
11
12
13
15
17

B
C
3
2
6
5
4
1
5
4
3
2
1

D
E
F
FRANCE:
0.806.800.107 (Prix appel)
1
3
2
22
1
2
3
5
4
6
1
2

1144_EN.docx 2021-07-02
CONTENTS
Section 1. Preface
Section 2. Instructions and safety regulations (personal protection)
Section 3. Getting started with the generating set
Section 4. Using the generator set
Section 5. Generating set maintenance
Section 6. Transporting and storing the generating set
Section 7. Repairing minor faults
Section 8. Technical specifications
Section 9. Conditions of warranty
Section 1. Preface
IMPORTANT
Material damage
Before use, read this manual and the safety instructions provided alongside it thoroughly. Keep these
safe throughout the unit's service life and always adhere to the safety advice and the usage and
maintenance instructions contained therein.
The information contained in this manual is taken from technical data available at the time of print (the photos shown in this manual
are not legally binding). In line with our policy of continually improving the quality of our products, this information may be amended
without warning. On request, we can supply our original manuals in French via our website.
In this manual, dangers are represented by the following two symbols:
DANGER
[Appropriate pictogram(s)]
RISK TO THE HEALTH OF THOSE CONCERNED
DANGER OF DEATH (if appropriate)
Indicates an imminent danger which may result in death or serious injury. Failure to follow the
instruction shown may pose serious risks to the health and life of those concerned.
IMPORTANT
Material damage
[At-risk equipment]
Indicates an at-risk situation. Failure to follow the instructions provided may result in minor injuries to
those concerned or material damage.
Section 2. Instructions and safety regulations (personal protection)
The instructions and safety regulations must be read carefully and followed to avoid endangering personal health and safety. If
there is any doubt over the meaning of the instructions, please contact your nearest agent.
2.1 Meaning of the pictograms on the generating set
DANGER
DANGER:
risk of electrocution
GROUND
DANGER:
risk of burns
Before starting,
check the oil level.
1
2
3
DANGER:
1 - Refer to the documentation supplied with the unit.
2 - Emission of toxic exhaust gases. Do not use in a confined or
poorly ventilated area.
3 - Stop the unit before filling with fuel.
2.2 General guidelines
Never let other people use the unit without ensuring they have all of the necessary instructions beforehand. Never allow a child to
touch the unit, even when switched off, and do not operate the unit when animals are in the vicinity (fear, disturbance, etc.).
In all cases, respect the local regulations currently in place concerning the use of the units. Exhaust gases, fuel and oil, or coolant
(if used), are toxic products; take all necessary protective measures.
2.3 Guidelines for protecting the environment
Drain the engine oil into a designated container: never drain or discard engine oil onto the ground.
As far as possible, avoid sound reverberating through walls or buildings (the noise will be amplified).
If the unit is used in wooded, bushy or uncultivated areas and if the exhaust silencer is not fitted with a spark arrester, clear any
vegetation away from the area and take care that the sparks do not cause a fire. Once the unit is no longer being used (end of
product life), take it to a waste collection point.
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2.4 Risks relating to exhaust gases
DANGER
RISK OF POISONING
DANGER OF DEATH (if appropriate)
The carbon monoxide present in the exhaust gas may lead to death by inhalation if the concentration
levels in the atmosphere are too high.
Always use the unit in a well ventilated area where the gases cannot accumulate.
For safety reasons and for correct operation of the unit, correct ventilation is essential (risk of poisoning, engine overheating and
accidents involving, or damage to, the surrounding equipment and property). If it is necessary to operate it inside a building, the
exhaust gases must be evacuated outside and adequate ventilation must be provided so that any people or animals present are not
affected.
2.5 Risk of fire
DANGER
RISK OF FIRE
DANGER OF DEATH
Never operate the unit in areas containing flammable products (risk of sparks). Keep all flammable or
explosive materials (e.g. petrol, oil, cloth, etc.) out of the way when unit is running. Never cover the unit
with any type of material while it is in operation or just after it has been turned off: always wait until the
engine cools down (at least 30 minutes).
2.6 Risk of burns
IMPORTANT
Before any intervention, wait for the unit to cool down (at least 30 minutes).
When running and just after stopping, the oil, engine and the exhaust silencer are hot and may cause burns if contact is made.
2.7 Risk of electrocution
DANGER
RISK OF ELECTROCUTION
DANGER OF DEATH
Units supply electrical current while operating; comply with the applicable legislation as well as the
installation and usage recommendations given in this manual. If you are in any doubt regarding
installation, please contact your nearest agent.
Do not connect the unit directly to other power sources (such as the mains for example); fit a source
changeover panel.
Never touch stripped cables or disconnected connectors. Never handle a unit with wet hands or feet.
Never expose the equipment to liquid splashes or rainfall, and do not place it on wet ground.
2.7.1 Temporary or semi-temporary installation (work site, show, fairground, etc.)
A - If the unit is not equipped with an integrated differential protection device at delivery (standard version with insulated neutral on
the unit's earth terminal):
- Use a differential device calibrated to 30mA at the output of each of the unit's sockets (place each device at least 1 metre from
the unit, protecting it from weather conditions).
- If one or more mobile or portable devices are used occasionally, the unit does not need to be earthed.
B - If the unit is equipped with an integrated differential protection device at delivery (standard version with alternating neutral
connected to the unit's earth terminal - for use with TT or TN systems):
- Connect the unit to the earth: attach a 10 mm2 copper wire to the unit's earth terminal (A1) and to a galvanised steel earthing
rod set 1 metre into the ground.
2.7.2 Fixed installation or mains failure
When supplying a fixed installation (e.g. as backup for mains outages), the unit must be connected by a qualified electrician in
accordance with the regulations applicable at the installation site. The units are not designed to be connected directly to an
installation (risk of electrocution or damage to equipment).
A - If the unit is not equipped with an integrated differential protection device at delivery (standard version with insulated neutral on
the unit's earth terminal):
- Use a source inverter.
- The unit does not need to be earthed.
B - If the unit is equipped with an integrated differential protection device at delivery (standard version with alternating neutral
connected to the unit's earth terminal - for use with TT or TN systems):
- Use a source inverter.
- Connect the unit to the earth: attach a 10 mm2 copper wire to the unit's earth terminal (A1) and to a galvanised steel
earthing rod set 1 metre into the ground.
2.7.3 Mobile application
The units are intended to operate while stationary. They may not be installed on a vehicle or other mobile equipment unless a study
has been carried out analysing the unit's various installation and usage specifications. It is prohibited to use the unit whilst it is in
motion. If earthing is not possible, connect the unit's earth terminal (A1) to the vehicle earth.
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2.7.4 Connection and choice of cables
For all connections, use flexible, strong rubber-sheathed cables which comply with standard IEC 60245-4 or equivalent cables, and
ensure that these are kept in perfect condition. Only use one item of class I electrical equipment per socket and connect up
equipment using a cable equipped with a PE protective conductor (green/yellow); this protective conductor is not required for
class II equipment. Adhere to the cross sections and lengths recommended in this table during installation or when using electrical
extensions.
Equipment type:
Single-phase
Three-phase
Type of unit connector:
10 A
16 A
32 A
10 A
16 A
Recommended cable cross section:
mm²
AWG
mm²
AWG
mm²
AWG
mm²
AWG
mm²
AWG
0 to 50 m
4
10
6
9
10
7
1.5
14
2.5
12
51 to 100 m
10
7
10
7
25
3
2.5
12
4
10
Length of
cable used
101 to 150 m*
10
7
16
5
35
2
4
10
6
9
*This cable length is the maximum permitted length, and must not be exceeded.
Installation method = cables on raceway or non-drilled tablet/Permitted drop in voltage = 5%/Multi-core conductors/Cable type PVC 70°C (e.g.
H07RNF)/Ambient temperature =30°C.
2.8 Risk of hearing loss
DANGER
RISK OF HEARING LOSS
Suitable hearing protection must be worn at all times when the unit is running.
2.9 Risks during handling operations, use and maintenance
For safety reasons, all operations must be carried out by staff with the necessary skills and using suitable equipment.
Maintenance must be carried out regularly and properly using only original parts. Personal protective equipment must be
used.
Safety guidelines for handling petroleum products (fuel, oil, coolant):
DANGER
The fluids used by the units are dangerous products. Respect the local regulations in force concerning
the handling of petroleum products.
RISK OF POISONING
Never inhale or ingest; avoid prolonged or repeated contact with the skin. Use personal protective
equipment when working on the unit (gloves, shoes, glasses, appropriate clothing). If petroleum
products are exposed to high temperatures for a period of several hours (containers or generating set
stored in a vehicle parked in the sun, for example), harmful vapors could be released causing a risk of
poisoning or discomfort.
RISK OF FIRE OR EXPLOSION
Fill up with fluids when the unit is switched off and the engine cold. Smoking, using a naked flame,
producing sparks and making telephone calls are forbidden when filling with fluids. Always make sure
the cap is properly closed after filling. Clean any traces of fluid with a clean cloth and wait until the
vapors have dispersed before starting the unit.
Safety guidelines for handling batteries (if fitted):
DANGER
RISK OF POISONING OR EXPLOSION
Follow the battery manufacturer's recommendations. Only use insulated tools. Keep away from fire or
naked flames. Always ensure adequate ventilation during charging.
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Section 3. Getting started with the generating set
3.1 Key to illustrations
The The cover illustrations can be used to identify the various components of the unit. The procedures in the manual refer to these
illustrations using letters and numbers as identifiers: "A1" refers to the number 1 on figure A.
Earth terminal
A1
Choke
A8
Air filter cover fasteners
D3
Oil dipstick/filler plug
A2-B1
Starter-recoil reel handle
A9
Foam element
D5
Filler neck
B2
Electrical sockets
A11
Paper element
D6
Dipstick upper limit
B3
Voltage switch
A10
Exhaust silencer
A14
Dipstick lower limit
B4
Oil drain screw
A12-B5
Spark arrester
E1
Fuel tank cap
A3
Sediment bowl
A13-C6
Spark arrester mounting bolt
E2
Screen filter
A4
Cover mounting bolt
C2
Exhaust silencer protection
E3
Fuel tap
A5
Cover mounting nut
C3
Spark plug
A15-F2
Air filter
A6
Cover
C1
Spark plug cap
F1
"Normal" position
D1
Sediment bowl cover
C4
Circuit breakers
A16
"Low temperatures" position
D2
Sediment bowl seal
C5
GSC101-Generator Smart Care
A17
Switch
A7
Air filter cover
D4
The unit may be equipped with the "GS101-Generator Smart Care" option (A17): the Bluetooth GSC101 box
transmits all the information needed to monitor the unit to an application to be installed on your mobile phone; this
includes maintenance dates, a maintenance aid, and the map of approved resellers for any spare parts required.
3.2 Initial commissioning
On taking delivery and commissioning the unit:
1. Check that it is complete and not damaged in any way.
2. If the unit is fitted with a transport bracket, remove it.
The transport bracket is a metal plate located underneath the engine, close to the earth terminal.
Although useful for transportation, it will prevent optimum operation of the unit (noise, vibration).
To remove it: lift the unit slightly and place it on a block then remove the nut (1) and the clamp (2).
3. Check the oil and fuel levels and top them up if necessary.
4. If necessary, connect the battery, starting with the positive terminal.
Observe the polarity of the battery terminals when connecting it: as this could cause serious damage to the electrical equipment.
Some units require a running-in period. Contact your nearest agent for more information.
3.3 Installing Generator Smart Care (Option)
The unit may be equipped with the "GS101-Generator Smart Care" option (A17):
1. Secure the Bluetooth GSC101 box to the unit,
2. Download and install the free Generator Smart Care* application onto a mobile phone or tablet,
3. Create an account,
4. Activate Bluetooth on the phone or tablet,
5. Follow the instructions on the application to pair the phone or the tablet with the Bluetooth GSC101 box.
Generator Smart Care displays all the information needed to monitor the unit in the application; this includes maintenance date
alerts and reminders, a maintenance aid, and the map of approved resellers for any spare parts required.
*Available free from the App Store and Google Play (excluding any connection fees charged by the phone system operator).
Section 4. Using the generator set
Before using the unit, always:
1. Check that the unit is correctly installed and that it is ready to start.
2. Make sure you have understood all of the operating procedures.
To stop the unit in an emergency: turn the engine switch to "OFF" or "O" and close the fuel tap(s), if fitted.
4.1 Positioning the generating set for operation
DANGER
RISK OF POISONING - CARBON MONOXIDE
DANGER OF DEATH
Carbon monoxide is invisible, odorless and non-irritating and can cause death in less than an hour.
Always use the unit in a well ventilated area where the gases cannot accumulate.
In the event of headache, nausea or vomiting: stop the unit immediately, ventilate and evacuate the
area and call for help.
1. Choose a clean, well ventilated and sheltered from bad weather site that is at least 1m away from building or other equipment.
2. Position the unit on a flat horizontal surface that has sufficient load-bearing capacity to prevent it from sinking.
The units are designed for stationary operation: they must not be installed on a vehicle or other mobile equipment unless a study taking
into account the different specific requirements for use of the unit has been carried out.
3. Check that the angle of the unit, in all directions, does not exceed 10°.
1
2
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4.2 Check the generating set is in a good general condition (bolts, hoses)
Inspect the entire unit before start-up and after each use to prevent any faults or damage.
1. Check that the unit is clean, in particular the air intake zones (engine air intake, air vents, air filter, etc.).
2. Check all of the unit's pipes and hoses to ensure they are in good condition and that there are no leaks.
Pipes or hoses must be replaced by a specialist technician. Please contact your nearest agent.
3. Tighten any loose bolts.
The cylinder head bolts must be retightened by a specialist technician. Please contact your nearest agent.
4.3 Checking the engine oil level and topping up
1. If the unit has been used, leave to cool for at least 30 minutes
2. Remove the oil dipstick/filler plug (A2-B1) by unscrewing it, and wipe the dipstick.
3. Insert the oil dipstick/filler plug in the filler neck (B2) without tightening it, then take it out again.
4. Visually check the level: it must be between the upper limit (B3) and lower limit (B4) on the dipstick.
If the oil level is too low: open the oil filler cap, use a funnel to top up the tank (using oil that complies with the specifications in the
manual), then screw the oil filler plug back in.
If the oil level is too high: drain some of the oil into a suitable container.
5. Check the level again before screwing the oil dipstick/filler plug back in fully.
6. Check that there are no oil leaks, and wipe away any traces of oil with a clean cloth.
4.4 Checking the fuel level and topping up
1. Fill up when the unit is switched off and the engine cold.
2. Unscrew the fuel tank cap (A3).
Do not remove the screen filter (A4) when topping up.
3. Visually check the level of fuel.
4. If necessary, fill the fuel tank using a funnel, taking care not to spill any fuel.
Do not overfill the tank; there should not be any fuel in the filler neck.
5. Carefully tighten the fuel tank cap.
6. All traces of fuel should be wiped off with a clean cloth.
4.5 Starting the generating set
Once the daily checks have been performed, and having read the instructions and safety regulations carefully:
If the outdoor temperature is above 0°C:
If the outdoor temperature is below 0°C:
1.
Open the fuel tap (A5) to "I".
1.
Open the fuel tap (A5) to "I".
2.
Check that the air filter is in the normal position for use
(D1)
2.
Place the air filter in the "low temperature" position (D2).
3.
If the generating set is cold, move the choke control
(A8) to position "I".
3.
Move the choke control (A8)to position "I".
4.
Move the switch (A7) to "ON ON" " or "I I". ".
4.
Move the switch (A7) to « ON ON » » or « I I » »
5.
Slowly pull the starter-recoil reel handle (A9) until there
is some resistance, then let it return gently.
5.
Slowly pull the starter-recoil reel handle (A9) until there is some
resistance, then let it return gently.
6.
Then pull the starter-recoil reel handle quickly and
sharply until the unit starts.
6.
Then pull the starter-recoil reel handle quickly and sharply until the
unit starts.
If the unit does not start, wait one minute before repeating the
process no more than three times.
If the unit does not start, wait one minute before repeating the process no
more than three times
4.6 Using the electricity supplied
1. Allow the unit speed to stabilise and the temperature to rise (approx. 3 to 5 min.).
2. If the choke (A8) was used, return it gradually to its original position.
3. Connect the equipment to be used to the electrical sockets (A11) on the unit.
4. Place the voltage selector (A10) in the position corresponding to the voltage you need to use (115V or 230V).
4.7 Switching the generating set off
1. Disconnect the equipment used, taking care to close the cover for the unit's electrical sockets (A11).
2. Allow the unit to run idle for 1 or 2 minutes.
3. Set the switch (A7) to "OFF" or "O ": the unit will shut down.
4. Close the fuel tap (A5).
5. Ensure the unit is properly ventilated and to avoid any risk of fire, wait for it to be fully cool before covering it and storing it.
Even when the unit is turned off, the engine continues to give off heat.
Section 5. Generating set maintenance
As a safety measure, maintenance should be performed on the generating set regularly and carefully by people who have the
necessary experience and are equipped with suitable tools, in respect of current regulations. The maintenance operations to be
carried out are detailed in the maintenance table. The interval for this is supplied as a guide and for generating sets operating with
fuel and oil which conform to the specifications given in this manual. The maintenance intervals can be shortened depending on the
generating set's operating conditions and requirements. It is important to note that the warranty shall not be valid if generating set
maintenance has not be performed correctly.
5.1 Reminder of use
Ensuring maintenance is performed regularly and correctly will guarantee safety and performance. The oil, filter elements and,
where present, the spark plug, are consumables which must be in good condition for the unit to operate correctly.
Replace them regularly as often as is needed (the reference for ready-to-use maintenance kits is given in the table of
technical specifications where applicable). The warranty becomes void in the event of failure to respect the maintenance
recommendations. For any questions about a special operation, please contact your nearest agent who will advise and help you.
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5.2 Maintenance intervals table
The maintenance frequency is given as an indication only and is for devices using fuel and oil complying with the specifications
given in this manual. The maintenance intervals can be shortened depending on the unit's operating conditions and requirements.
Perform the maintenance operations at the indicated due dates even if the number of hours' operation has not been reached. The
warranty will be invalidated if maintenance of the unit has not been performed correctly.
After
In hours, months or years, whichever comes first
Operation to be carried out:
5 hours
3 months/
50 hours
Every
3 months/
50 hours
Every
6 months/
100 hours
Every
1 year/
200 hours
Every
2 years/
500 hours
Clean the unit
X
X
Clean the spark arrester
X
Unit
Replace the spark plug
X
Oil
Change
X
X
X
Clean the screen filter
X
X
X
X
Fuel
Clean the sediment
bowl
X
Clean
X
X
X
X
Air filter
Replace
X
Part numbers of parts to be used during maintenance:
RKS1 /
RKS2 /
RKS2
Routine service
to be carried
out by one of
our agents.
France:
0.806.800.107
(call charge)
Major service
to be carried
out by one of
our agents.
France:
0.806.800.107
(call charge)
5.3 Performing the maintenance operations
1. Shut down the unit and wait at least 30 minutes for it to cool.
2. Disconnect the cap(s) of the spark plug(s) and disconnect the negative "-" terminal on the battery (if fitted).
3. Carry out maintenance in accordance with the information given in this manual and, to avoid the risk of damage to the unit,
only use original parts or their equivalent.
5.3.1 Drain the engine oil
To ensure that the oil service is performed quickly and correctly, the oil must be changed when the engine is warm (start the unit
and allow it to run for a few minutes if necessary).
1. Place a suitable container under the oil drain screw (A12-B5), then remove the oil dipstick/filler plug (A2-B1) and the oil
drain screw.
2. After draining completely, carefully refit the oil drain screw.
3. Use a funnel to top up with oil (using oil which complies with the specifications given in this manual), and regularly check
the level.
The oil level must be between the minimum and maximum marks on the dipstick. If the oil level is too low, keep topping it up. If the oil
level is too high, drain some off.
4. Refit and tighten the oil dipstick/filler plug.
5. Wipe away any traces of oil with a clean cloth and check that there are no leaks.
5.3.2 Clean the screen filter
1. If fitted: close the fuel tap.
2. Unscrew the fuel tank cap (A3).
3. Remove the screen filter (A4) located inside the fuel tank.
4. With a low-pressure dry air gun, blow air through the screen filter, from the outside inwards.
5. Rinse it using clean fuel and dry it. Replace it if it is damaged.
6. Put the screen filter back inside the tank and screw the cap back onto the fuel tank.
5.3.3 Clean the sediment bowl.
1. Close the fuel tap (A5).
2. Unscrew the cover retaining screws (C2) and nuts (C3).
3. Remove the cover (C1).
4. Unscrew the sediment bowl (A13-C6).
5. Use clean fuel to clean the sediment bowl, then dry it completely.
6. Check that the cover (C4) and seal (C5) for the sediment bowl are in good condition: replace them if they are damaged.
7. Screw the sediment bowl back on.
8. Refit the cover and carefully tighten its mounting screws and nuts.
9. Open the fuel tap and check that there are no leaks.
10. All traces of fuel should be wiped off with a clean cloth and the fuel tap closed again.
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5.3.4 Clean or replace the air filter
IMPORTANT
Risk of fire or explosion: for a foam element, only use soapy water and clean engine oil during this
operation.
If the filter elements are excessively dirty or damaged (torn, pierced), it is essential to replace them with new elements and at least
every 3 cleaning procedures.
1. Unlock the air filter cover (D4 & D3) and remove it.
2. Remove the filter elements (D5 & D6) for cleaning.
3. Clean the foam element: wash it in soapy water, carefully rinse it and leave it to dry completely.
4. Soak the foam element in a little clean engine oil and squeeze it to remove any excess oil (do not wring it out).
If there is too much oil remaining in the foam, the unit will emit smoke when it is first started.
5. Replace the paper element.
6. Refit the filter elements, then refit the air filter cover and lock it.
5.3.5 Replace the spark plug.
1. Disconnect the spark plug cap (F1).
2. Use a dry air spray to clean the spark plug wells.
3. Use a spark plug spanner to unscrew the spark plug (A15-F2) and discard it.
4. Fit a new spark plug in position and tighten it by hand to avoid damaging the threads.
5. Use a spark plug spanner to tighten the spark plug by 1/2 turn after it is seated to compress the washer.
5.3.6 Cleaning the spark arrester
1. On the exhaust silencer, unscrew the spark arrester mounting bolt (E2).
2. Remove the spark arrester (E1).
3. Using a wire brush, remove the carbon deposits from the spark arrester screen.
4. Check that the spark arrester is in good condition (no holes or cracks), and replace it if necessary.
5. Refit the spark arrester on the exhaust silencer protection (E3) and retighten the spark arrester mounting bolt.
5.3.7 Cleaning the generating set
To ensure it continues to run correctly, the unit must be cleaned regularly. If the unit is installed inside, always check that the
installation is clean and in good condition. If the unit is being used outside (building sites, dusty, muddy or densely wooded areas,
corrosive environment, etc.), it must be cleaned more frequently.
Use of water sprays or high pressure cleaning equipment is prohibited as this may seriously damage the unit.
1. Use a brush to gently clean the engine air intakes and outlets and, if present, the spark arrester.
2. Clean the unit with a sponge and water mixed with a mild detergent (car shampoo, for example), then rinse with fresh
water to remove all traces of the cleaning product.
A cleaning foam may be used and wiped off using a soft, absorbent cloth. Stubborn stains may be removed using a suitable solvent (white
spirit or equivalent) and wiped off using a soft, absorbent cloth.
3. Check the general condition of the unit (no leakage, tightness of nuts and bolts, connections and hoses, etc.)
4. Apply an anti-rust product to damaged areas, change defective parts and damaged labels if necessary.
Only use original parts and consult an agent if necessary.
Section 6. Transporting and storing the generating set
6.1 Transport and handling conditions
The unit should be handled gently and sudden movements should be avoided. Ensure that the place where it is to be stored or
used is carefully prepared beforehand. Before any fixed installation on a trailer or inside a vehicle, consult one of our approved
agents.
Before transporting the unit, take the following necessary precautions:
1. Check that the routes to be used are smooth and drivable. If it proves necessary to use uneven roads, drain the fuel into a
container before setting off.
2. Check that the bolts are correctly tightened, close the fuel tap (if fitted) and disconnect the battery (if fitted).
3. The unit should always be transported in its normal operating position; never lay it on its side. Ensure that the unit cannot
fall from the vehicle carrying it, but without exerting too much force (risk of damaging the unit).
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6.2 Storage conditions
This procedure for storing the unit or protecting it over the winter must be respected if it is not used for a period of up to 1 year. For
longer periods of storage, it is recommended to contact your nearest agent or to start up the unit for a few hours every year,
ensuring that the storage procedure is respected afterwards.
Drain the fuel and change the engine oil:
1. Start the unit and allow it to operate until it runs out of fuel.
2. Set the switch to OFF (A7).
3. Clean the screen filter (A4) and the sediment bowl (A13-C6).
4. Close the fuel tap (A5).
5. Top up the oil.
Grease the cylinder and valves:
6. Remove the spark plug (A15-F2) (see the section "Replace the spark plug") then, via its aperture, pour in approximately
one teaspoon of new engine oil.
7. Refit a new spark plug in its place.
8. Pull the starter-recoil reel handle (A9) several times to distribute the oil inside the cylinder.
Storing the unit:
9. Clean the unit.
10. Cover it with a protective cover and store it in its normal position, in a clean, dry and well ventilated area.
Section 7. Repairing minor faults
The unit…
Check that:
Solutions to be applied:
Does not start
The checks before starting have been
performed.
NO
Perform the necessary checks.
YES
The start-up procedure has been
followed correctly.
NO
Re-read the start-up procedure and repeat
the start-up attempt.
YES
The equipment to be used has not
been connected prior to starting.
NO
Disconnect the equipment then try to start
the unit again.
YES
The spark plug is in good condition and
correctly connected.
NO
Replace the spark plug (330830012).
YES
Stops
The oil level is correct.
NO
Top up with oil.
YES
The fuel level is correct.
NO
Fill up with fuel.
YES
The air filter is in good condition.
NO
Clean the air filter.
YES
Does not function normally
(noise, smoke, etc.)
Maintenance has been correctly
performed on the unit components.
NO
Perform maintenance on the unit as per
the recommendations.
YES
Have the unit checked by one of our
agents*.
Does not supply electrical
current
The circuit breaker(s) has/have been
tripped.
NO
Check the capacity of the unit and press
the circuit breakers.
YES
The connected equipment and their
power cords are not faulty.
NO
Try with another item of equipment and
another power cord.
YES
Have the unit checked by one of our
agents*.
*France: 0.806.800.107 (call charge).
7.1 Generator Smart Care (Option)
If the unit has been equipped with the "GS101-Generator Smart Care" option (A17),
it is necessary to change the batteries in the Bluetooth GSC101 box when the
warning is displayed in the Generator Smart Care application (approximately every
two years).
1. Use a small crosshead screwdriver to open the cover of the box,
2. Remove the used batteries and take them to a waste collection point so
that they can be recycled,
3. Fit two new AAA batteries, observing the polarity (+/-),
4. Close the unit cover and carefully tighten the screws.
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Section 8. Technical specifications
8.1 Operating conditions
The stated outputs of the units are obtained under the reference conditions outlined in ISO 8528-1(2005):
Total barometric pressure: 100 kPa - Ambient air temperature: 25°C (298 K) - Relative humidity: 30%.
The unit's output is reduced by approximately 4% for every additional 10°C and/or approximately 1% for every additional 100m in
altitude. Units can only operate while stationary.
8.2 Capacity of the generating set
Before connecting and operating the unit, calculate the electrical power required by the units to be used (in watts)*. To ensure
optimal operation, the total wattage of all equipment used at the same time must be:
- greater than 60% of the rated load for the unit (risk of insufficient load);
- less than the rated load for the unit during continuous operation (risk of overload).
If the unit is run under or over its rated load frequently or for long periods of time, it can start to wear very quickly. Damage caused
in this way will not be covered by the warranty.
*This load is usually indicated in the technical specifications or on the manufacturer's plate for the equipment. Some equipment requires a higher
load when starting. This minimum required power must not exceed the unit's maximum power.
8.3 Generating set identification
The identification plate for the unit (example shown below) is affixed inside one of the skirts or on the chassis.
(A):
Model
(B):
CE/EAC marking
(C):
Guaranteed acoustic
power level
(D):
Maximum power
(E):
Nominal power
(F):
Power factor
(G):
Ground
(H):
Current amperage
(I):
Current frequency
(J):
Electrical voltage
(K):
Protection rating
(L):
Reference standard
(M):
Serial number
(N):
UKCA marking
Serial numbers will be required when requesting troubleshooting advice or spare parts. For your records, please enter the unit and
engine serial numbers below.
Unit serial number:
Engine brand:
(e.g. Kohler)
Engine serial number:
(e.g. Kohler (SERIAL NO. 4001200908))
……/………….. - ……..………..….…. - ………
……..……..………..….…..….
……..………..….….……..………..….….
8.4 Specifications
Model
PERFORM 3000 TB UK C5
PERFORM 4500 TB UK
C5
PERFORM 6500 TB
UK C5
Maximum power
2800 W
4000 W
6300 W
Rated power
2400 W
3200 W
5200 W
Acoustic pressure at 1 m
81 dB(A)
83 dB(A)
83 dB(A)
Acoustic measurement uncertainty
0,47 dB(A)
0,35 dB(A)
0,41 dB(A)
Engine type
CH270_C5
CH395_C5
CH440_C5
Maintenance kit
RKS1
RKS2
RKS2
Recommended fuel
Unleaded petrol
Unleaded petrol
Unleaded petrol
Fuel tank capacity
4,1 L
7,3 L
7,3 L
Recommended oil
10W30
10W30
10W30
Oil sump capacity
0,6 L
1,1 L
1,3 L
Oil cut-out*
O
O
O
Direct current
X
X
X
Alternating current
230V-10,4A
230V-13,9A
230V-22,6A
Circuit breaker(s)**
O
O
O
Socket type
2x2P+T-115V-16A +
1x2P+T-230V-16A
1x2P+T-115V-16A +
1x2P+T-115V-32A +
1x2P+T-230V-16A
1x2P+T-115V-16A
+1x2P+T- 115V-32A +
2x2P+T- 230V-16A
Type of spark plug
330830012
330830012
330830012
Dimensions l x w x h
65 x 51 x 46 cm
71 x 55.5 x 49 cm
81 x 55.5 x 59 cm
Weight (without fuel)
45,5 kg
62 kg
87 kg
o: standard
X: not available
*Oil cut-out: If there is no oil in the engine sump or if the oil pressure is low, the oil cut-out mechanism automatically stops the engine to prevent any
damage. If this occurs, check the engine oil level and top it up if necessary before looking for any other cause of the problem.
**Circuit breaker: The set's electrical circuit is protected by one or more magnetothermal, differential or thermal cut-out switches. In the event of an
overload and/or short circuit, the supply of electrical energy may be cut.
If necessary, replace the circuit breakers in the generating set with circuit breakers which have identical nominal ratings and specifications.
(D)
(E)
(A)
(B)
(N)
(F)
(I)
(H)
(J)
(K)
(L)
(M)
(G)
(c)
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8.5 Recommended fuel quality
Using fuel which does not comply with the following specifications exposes the equipment to irreversible damage not covered under
warranty:
- Cleanliness and quality: ensure that the petrol used does not contain water and that it is fresh and clean (not out of date or
contaminated). For the
- Octane rating: minimum octane rating of 87 (R+M)/2 or minimum octane rating of 90 (RON = Research Octane Number)
- Blends: the use of unleaded petrol containing up to 10% ethyl alcohol is authorised (France: SP95-E10). It is not permitted
to use unleaded petrol containing less than 90% petrol, e.g. E15, E20 or E85. Blends of methyl tert-butyl ether (MTBE) and
unleaded petrol are approved (up to a maximum of 15% MTBE by volume).
However, it is strongly recommended that the same type of fuel is used throughout the complete service life of the unit. If the unit is
used infrequently (less than once a month), use new fuel with each use or add a stabilizing additive to the fuel tank.
8.6 EC Declaration of conformity
We, SDMO Industries - 270 rue de Kerervern, 29490 GUIPAVAS/CS 40047, 29801 BREST CEDEX 9 – France, hereby declare
under our sole responsibility that the following generating sets:
Equipment
description:
Make:
Trade name:
Type:
Serial numbers:
PERFORM 3000 TB UK C5
3499231003558
PERFORM 4500 TB UK C5
3499231003619
Generating set
KOHLER-SDMO
PERFORM 6500 TB UK C5
3499231003695
25-2021-00000000-000
52-2026-99999999-999
1. Comply with the safety requirements set out in the Low Voltage Directive - 2014/35/EU of 26 February 2014 in application of the
harmonized standard EN 60204-1: 2006 (AMD 1 2006, COR 2010)
2. Comply with the provisions of the following Directives:
-Machinery - 2006/42/EC of 17th May 2006 in application of the harmonized standard EN 8528:-13 2016
-Electromagnetic compatibility - 2014/30/EU of 26th February 2014 in application of the harmonized standards EN 60034-1:
2010 (COR 2010) / EN 61000-6-1: 2007 / EN 61000-6-2: 2005 (COR 2005) / EN 61000-6-3: 2007 (AMD1 2011,
AMD1/COR 12) / EN 55011: 2009 (AMD 1 2010)
-Relating to the restriction of the use of certain hazardous substances in electrical and electronic equipment - 2011/65/EU of
8th June 2011 in application of the harmonized standard EN IEC 63000 : 2018
-Relating to noise emission in the environment by equipment for use outdoors- 2000/14/EC of 8 May 2000, via the
compliance procedure set out in Annex VI:
Notified
body:
Trade name:
Type:
Measured sound
power level:
Guaranteed sound
power level (LwA):
Rated output:
PERFORM 3000 TB UK C5
3499231003558
94,86 dB(A)
96 dB(A)
2400W
PERFORM 4500 TB UK C5
3499231003619
96,1 dB(A)
96 dB(A)
3200W
CETIM - BP
67- F60304
– SENLIS -
FRANCE
PERFORM 6500 TB UK C5
3499231003695
96,88 dB(A)
97 dB(A)
5200W
Name and address of the person authorized to create and hold the technical file:
L. ANDRIEUX, 270 rue de Kerervern, 29490 GUIPAVAS / CS 40047, 29801 BREST CEDEX 9 – France.
GUIPAVAS, 07/2021
L. ANDRIEUX
President, SDMO Industries
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UK Declaration of Conformity
Name and address of the manufacturer
SDMO Industries
CS 40047
29801 BREST CEDEX 9
France
Tel : [phone]
www.kohler-sdmo.com
Name and address of the UK importer
Kohler Co.
Carter Court
4 Davy Way
Quedgeley, Gloucestershire
United Kingdom
GL2 2DE
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Object(s) of the declaration:
Generating set
TYPE : PERFORM 3/45/65 TB UK C5
SERIAL NUMBER :
The object of the declaration described above is in conformity with the relevant statutory requirements applicable to the product:
UK Legislation:
a) S.I. 2016/1091 Electromagnetic Compatibility Regulations
b) S.I. 2016/1101 Electrical Equipment (Safety) Regulations
c) S.I. 2008/1597 Supply of Machinery (Safety) regulations
d) S.I. 2001/1701 Noise Emission in the Environment by Equipment for use Outdoors
e) S.I. 2012/3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment
References to the relevant UK designated standards used:
a) BS EN 60034-1: 2010, BS EN 61000-6-1: 2007, BS EN 61000-6-2: 2005, BS EN 61000-6-3 : 2007 (AMD1 2011)
and BS EN 55011: 2016 (AMD 1 2017, AMD 2 2021)
b) BS EN 60204-1 : 2006 (AMD 1 2009)
c) BS EN ISO 8528-13: 2016
d) BS EN IEC 63000: 2018 and BS EN 50581: 2012
S.I. 2001/1701Noise Emission in the Environment by Equipment for use Outdoors
Approved body: HORIBA MIRA Ltd.
Watling Street, Nuneaton
Warwickshire, CV10 0TU, UK
Conformity procedure :SCHEDULE 9 - Annex VI to the Directive
Measured sound power level : 94,86 dBA, 96,1 dBA, 96,88 dBA
Guaranteed sound power level (LwA) : 96 dBA, 97 dBA
Genset rated power (Max power) : 2,4 kW, 3,2 kW, 5,2 kW
Signed for and on behalf of the above-named manufacturer:
Issue in Brest on 7/2/2021
Name:L. ANDRIEUX
Function:Président, SDMO Industries
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Section 9. Conditions of warranty
COMMERCIAL WARRANTY
Your unit is covered by a commercial warranty granted by SDMO Industries. This warranty must be applied by the distributor from
which you purchased your unit, in accordance with the following provisions:
TERM:
The warranty for your unit is valid for a period or 36 months or 2000 operating hours, from the date of purchase. It applies to
whichever of these thresholds is reached first. If the unit does not have a working hours counter, the number of operating hours will
be deemed to be four (4) hours per day.
TERMS FOR APPLICATION OF THE WARRANTY:
The warranty starts on the date the unit was purchased by the first user. This warranty is transferred with the unit if the first user
chooses to transfer it, either free or for a charge; it is valid for the remaining duration of the initial warranty, which cannot be
extended.
The warranty only applies upon presentation of a legible purchase invoice, which states the date of purchase, the unit type, the
serial number, and the name, address and commercial stamp of the distributor. SDMO Industries reserves the right to refuse to
honour the warranty in the absence of documentary evidence of the date and place of purchase of the unit. This warranty entitles
the holder to the repair or replacement of the unit or its components, if deemed to be defective by SDMO Industries after expert
analysis in its workshops; SDMO Industries reserves the right to modify the equipment on the unit to meet its obligations. The unit
or components replaced under warranty become the property of SDMO Industries.
LIMITATION OF THE WARRANTY:
The warranty applies to units installed, used or maintained in accordance with the documentation provided by SDMO Industries,
and in the event of any operating defect with the unit, caused by a fault with the design, manufacture or material. SDMO Industries
does not guarantee the performance capabilities of the unit, or its operation or reliability if it is used for specific purposes. Under no
circumstances can SDMO Industries be held responsible for any consequential loss, whether or not arising out of material damage,
which includes but is not limited to the following: Any operating losses, costs or expenses resulting from unavailability of the unit,
etc. The warranty is limited to the cost related to the repair or replacement of the unit or one of its components, excluding
consumables. The warranty therefore covers the costs of parts and labour, excluding travel costs. The cost of transporting the unit
or one of its components to the workshops of SDMO INDUSTRIES or one of its approved agents shall be borne by the Customer;
the "return" transport costs shall be borne by SDMO Industries. However, in the event that the warranty does not apply, all transport
costs shall be borne by the Customer.
CASES OF EXCLUSION FROM THE WARRANTY:
Warranty exclusion applies in the following cases: damage resulting from transporting the unit; incorrect installation or installation
not complying with SDMO Industries recommendations and/or technical and safety standards; use of non-recommended products,
components, replacement parts, fuel or lubricants; incorrect use or misuse of the unit; modification or conversion of the unit or any
of its components not authorized by SDMO Industries; normal wear and tear of the unit or of one of its components; damage due to
negligence, failure to monitor, service or clean the unit; force majeure, acts of God or other external causes (natural disaster, fire,
impact, flooding, lightning, etc.); operation of the unit with insufficient load; inadequate storage conditions of the unit. The following
components are also excluded from the warranty: the starter systems (batteries, starter motors, starter), the filters, the belts, the
fuses, the switches, the lamps, the commutators, and all consumables and wearing parts.
TERMS AND CONDITIONS FOR APPLICATION:
The warranty must be applied by the distributor from which you purchased your unit. You are requested by SDMO Industries to
locate your purchase invoice and contact the distributor or, where applicable, the Customer Service Department of SDMO
Industries. Staff from this department can answer your questions concerning the warranty’s application conditions; contact details
are as follows: SDMO Industries, 270 rue de Kerervern – 29490 GUIPAVAS / CS 40047- 29801 BREST CEDEX 9 –
Tel: France 0.806.800.107 (call charge) – Fax: [phone].
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LEGAL GUARANTEES
Information for the consumer, who is defined as any individual acting for purposes outside of his or her trade, business, craft or
profession.
SDMO Industries is liable for any conformity issues with your unit under the conditions set out in article L. 211-4 and following of the
Consumer Code and for hidden defects in the sold item under the conditions set out in articles 1641 and following of the civil code.
Under the conformity guarantee:
- you have a period of 2 years from the date your unit was delivered to make a claim under the statutory conformity
guarantee.
- you may choose between repair or replacement of your unit, subject to the conditions set out in article L. 211-9 of the
Consumer Code.
- you are required to send proof of the existence of the conformity issue with your unit within 6 months of the item's delivery.
This period is extended to 24 months from 18 March 2016; this does not apply to used items.
The statutory guarantee applies independently of the commercial warranty provided by SDMO Industries.
You may also decide to implement the guarantee applicable to hidden defects with your unit under the conditions set out in article
1641 of the Civil Code. If there is a hidden defect with your unit, and you are required to provide proof, you may choose between
cancellation of the sale or a reduction in the sale price in accordance with article 1644 of the Civil Code.
Articles of the Consumer Code
Article L211-4
The vendor is required to deliver goods that comply with the contract and is answerable for any non-compliances existing
on delivery. It is also answerable for any non-compliances resulting from packing, assembly instructions or installation when in the
charge of the latter under the terms of the contract or when carried out under its responsibility.
Article L211-5
To comply with the contract, the goods must:
1. Be suitable for the use customarily expected of similar goods and, if applicable, must:
- match the description given by the Vendor and possess the qualities that the Vendor has presented to the Buyer in the
form or a sample or model;
- have the qualities a Buyer can legitimately expect, considering the public statements made by the Vendor, the producer or
its representative, particularly in its advertising or labeling;
2. Or alternatively, present the characteristics mutually defined by the parties or be suitable for any special purpose desired by the
Buyer which has been made known to the Vendor and which the Vendor has accepted.
Article L211-12
Action arising from a non-compliance is limited to a period of two years from the date of delivery of the goods.
Article L.211-16
When, during the term of the commercial warranty granted to the Buyer when the goods were purchased or repaired, the Buyer
requests a repair from the Vendor which is covered by the warranty, any period of immobilisation of seven days or more shall be
added to the remaining term of the warranty. This period shall apply from the date the Buyer requests that work is performed or
when the goods in question were made available for repair, if this second date precedes the request for the work to be performed.
Articles of the Civil Code
Article 1641
The vendor is bound by the warranty for any hidden defects in the item sold which make it unsuitable for its intended purpose or
which limit the said purpose to such an extent that the purchaser would not have acquired it, or would only have paid a lower price
had they been aware of it.
Article 1648 sub-paragraph 1
The purchaser must instigate action resulting from unacceptable defects within two years of discovering the defect.
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