Sealey TBU01 User manual

TRUCK BED CARGO UNLOADER 900KG
MODEL NO:TBU01
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURYAND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
instruction
manual
Original Language Version
© Jack Sealey Limited
1. SAFETY
WARNING! To prevent serious injury, read and understand all warnings and instructions before use.
8DO NOT exceed rated weight capacity of this product.
8DO NOT exceed rated weight capacity of pick up truck. Refer to pick up truck gross vehicle weight rating.
8DO NOT use this product to unload anything over 900kg.
8DO NOT use if any part(s) are damaged or not in place.
WARNING! Secure Roller Bar before driving. Failure to secure Roller Bar may cause Load Sheet to billow while driving, causing a
 tra󰀩chazard.
9Before each use, clean pick up bed and Load Sheet. Dirt and debris can damage Load Sheet. Spray silicone lubricant (not included)
around “L” Brackets and Crank Slot.
9Make sure tailgate is closed and latched.
9Open tailgate cautiously, load may shift or fall while opening.
9Assemble parts as per manual and ensure all parts are connected properly, with all screws, bolts and nuts secured tight.
9Keep unloading area clear before use.
9Always wear appropriate personal protective equipment for installation and use.
9Check total weight of the load before using this product. INTRODUCTION
9Check local regulations and vehicle condition before installing this product onto your vehicle. SPECIFICATION
2. INTRODUCTION
Simple crank system allows for quick unloading of cargo from your truck bed in a matter of seconds. Suited to compact and step-side
truck beds with a max tailgate thickness of 9.5cm. Can unload cargo weighting up to 900kg. Quick set up and easy storage, crank
is removable and only needed when clearing cargo. High quality polypropylene mat, designed to withstand high strain without tearing.
Single person operation allows for pain free unloading of cargo, reducing risk of back injuries. Small wrench and easy assembly
instructions included, securely fastens to tailgate without welding, cutting, or drilling. Suitable for all sorts of materials such as soil,
 gravel,mulch,clay,sand,refuseandrewood.
3. SPECIFICATION
Model No:............................................................TBU01
Capacity:..............................................................900kg
Dimensions:...............................................455 x 128cm
TBU01 Issue:1 31/07/23

4. CONTENTS
NOTE Ensure all parts are included then assemble this product as per instruction below.
5. ASSEMBLY
5.1. Assemble this product as per instruction below. Hand tools such as spanners and wrenches will be required (not included).
5.2.  Placepartsbelowasperg.1.
g.1
© Jack Sealey Limited Original Language Version
Part Description Quantity
1 Buckle strap 2
2 Left Tailgate strap 1
3 Right tailgate strap 1
4 Bumper strap 1
5 Load sheet 1
6 Buckle 3
7“L” Bracket 2
8 Bracket stop 4
9 Stop bolt 4
10 Stop nut 4
11 “L” bumper 2
12 Rear bracket 2
13 Rear bracket bumper 2
14 Bracket bolt 2
15 Bracket nut 2
16 Bracket washer 4
17 Roller bar 1
18 Roller bar cap 2
19 Crank 1
20 Crank bolt 1
21 Crank nut 2
22 Crank handle 1
23 Bumper hook 1
7.
8.
9.
10.
11.
12.
13.
TBU01 Issue:1 31/07/23

TBU01 Issue:1 31/07/23
Original Language Version
© Jack Sealey Limited
5.3.  Assembleusingprovidednuts,washersandnutswhererequiredbelowandtighteng.2
5.4.  Placeassembledunloaderontailgate,readyforinstallationasshownbelowg.3
g.2
g.3

TBU01 Issue:1 31/07/23
Original Language Version
© Jack Sealey Limited
g.4 g.5
5.5.  Withtailgateclosedandlatched,positionunitsothatcrankslot(Seeg.4)isonpassengersideoutsideedgeoftailgate.
5.6. Slide bracket assemblies to inside edges of pick up walls and position bracket stops against bracket assemblies. Tighten hardware on
bracket stops.
5.7.  Adjustrearbracketsuntilsnugagainsttailgate,thentightenhardware(Seeg.4).
5.8. Lower tailgate, then feed tailgate strap (2&3) through gap between tailgate and pick up bed, then up tailgate to “L” Bracket Buckles.
 FeedstrapsthroughBucklesandtightenslackbypullingstrap(Seeg.5).
5.9. Insert Crank Handle into Crank Slot. If needed, loosen Bracket Stops and reposition roller
bar to the left to make sure crank handle will clear pick up. Tighten Bracket Stops
 (Seeg.6).
5.10. Close tailgate, then place bumper hook (23) under bottom of bumper. Tighten slack by
 pullingbumperstrap(4)(Seeg.7).
5.11. LOADING
5.12. NOTE: Check local vehicle regulations before driving with this product attached.
5.12.1. Before each use, clean pick up bed and load sheet. Dirt and debris can damage
Load Sheet. Spray silicone lubricant (not included) around “L” brackets and crank slot.
5.12.2. Make sure tailgate is closed and latched.
5.12.3. DO NOT exceed rated weight capacity of this product.
5.12.4. DO NOT exceed rated weight capacity of pick up. Refer to pick up trucks gross vehicle
weight rating.
5.12.5. Remove hook-and-loop straps securing Load Sheet.
5.12.6. Make sure Load Sheet is centred across bed.
5.12.7. Pull Load Sheet out to cover bed.
NOTE: DO NOT pull Load Sheet till the very end. Leave at least three wraps on roller bar
at all times.
5.12.8. Load pick up making sure load is centred on Load Sheet and does not accumulate
 aroundwheelwellsandwalls.(Seeg.8).
5.12.9. Secure Roller Bar with hook-and-loop straps.
5.12.9.1. A. Attach straps to each other to make one strap.
5.12.9.2. B. Feed strap through Crank Slot, around Bracket, then tightly secure ends together.
WARNING! Secure Roller Bar before driving. Failure to secure roller bar may cause the
 loadsheettobillowwhiledriving,causingatra󰀩chazard.
g.6 g.7
g.8

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste.All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited
REGISTER YOUR
PURCHASE HERE
TBU01 Issue:1 31/07/23
g.9
UNLOADING
NOTE: Open tailgate cautiously, load may shift or fall while opening.
5.13. Open tailgate, attach Bumper Strap and tighten it securely.
NOTE The purpose of Bumper Strap is to keep tailgate from moving while unloading.
5.14. Spray silicone lubricant (not included) around “L” brackets and crank slot as necessary.
5.15. Check position of load. Move any shifted load around wheel wells and walls onto load sheet.
NOTE If moving organic materials, such as grass clippings, you may need to loosen materials (due to settling) before unloading.
5.16. InsertCrankHandleintoCrankSlotandrotateHandleclockwisetounload.(Seeg.9).
NOTE: DO NOT stand behind pick up while unloading.
5.17. After bed is unloaded, rotate handle until excess load sheet is on roller bar. Replace hook and loop straps to secure load sheet.
5.18. Close tailgate.
6. MAINTENANCE
6.1. BEFORE EACH USE
6.1.1. inspect the general condition of the unit.
6.1.2. Checkfor:loosehardware,misalignmentorbindingofmovingparts,crackedorbrokenparts,andanyotherconditionthatmaya󰀨ect
its safe operation.
6.2. AFTER EACH USE
6.2.1. clean pick up bed and load sheet. Dirt and debris can damage the load sheet. Spray silicone lubricant (not included) around “L”
brackets and crank Slot.