Sealey VS820.V4 User manual

1. SAFETY INSTRUCTIONS
2. INTRODUCTION
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years
of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
 WARNING! Familiarise yourself with the application and limitations, as well as any potential hazards, of this product. Ensure that Health
and Safety, local authority and general workshop practice regulations are adhered to when using.
 DO NOT use pressure reservoir, or its ancilliaries if damaged.
 DO NOT use the pressure reservoir to perform a task for which it is not designed.
 DO NOT allow untrained persons to use the pressure vessel.
 DO NOT use when tired or under the influence of drugs, alcohol or intoxicating medication.
 Use approved parts and approved spare parts only.
 Maintain in a good and clean condition for the best and safest performance.
 Ensure that the ignition key of the vehicle being worked on is removed, to prevent inadvertent engine cranking.
 If the vehicle to be worked on is raised, ensure that it is adequately supported with axle stands or ramps and wheel chocks.
 Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
 Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.
 Keep children and unauthorised persons away from the work area.
 Keep work area clean and tidy and free from unrelated materials.
 Ensure the work area has adequate lighting.
Brake Fluid Precautions
 Always read and comply with the warnings on the brake fluid container.
 Wear eye protection and keep skin contact to a minimum. If brake fluid enters eyes rinse with plenty of water and seek medical
advice. If swallowed seek medical advice immediately.
 WARNING!Brake fluid is flammable - keep away from sources of ignition, including hot surfaces e.g. exhaust manifold.
 WARNING!Brake fluid will damage paintwork. Any spillage should be flushed with water immediately.
Always read and comply with the warnings on the brake fluid container.
 WARNING! DO NOT pollute the environment by allowing uncontrolled discharge of fluids. Dispose of waste liquids in accordance with
local authority regulations.
 After use, clean equipment and store in a cool, dry, childproof area.
One man brake and clutch bleeding the professional way, requiring no external power source, simply fill reservoir and pump. The reservoir
capacity of 2.5ltr enables an entire system flush in one fill without the risk of running the reservoir dry. A pressure range of 0- 28psi (0-1.9bar)
makes the unit suitable for use with ABS systems. Fitted with a Ø42mm cap and 90° elbow connector which is suitable for most European
models. For other applications order optional Ø42mm Straight Adaptor - Model No. VS820SA or Universal Adaptor - Model No. VS820UA.
fig.1
Original Language Version VS820.V4 Issue: 1 - 26/04/13
©Jack Sealey Limited 2013
Universal Adaptor - Model No. VS820UA.
Brake and clutch bleeding system-Model No VS820.V4
Adaptor deployed
Vehicle reservoir
INSTRUCTIONS FOR:
BRAKE AND CLUTCH BLEEDING
SYSTEM
MODEL No: VS820.V4
90° elbow
connector
Straight Adaptor - Model No. VS820SA.

3. OPERATION
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version VS820.V4 Issue: 1 - 26/04/13
Use your bleeder only as directed. Read these directions completely before starting. The aparatus is intended for use only by individuals
experienced with bleeding and servicing hydraulic systems. If you are unsure about your ability or experience, consult a trained professional.
Always follow vehicle manufacturer's directions when bleeding hydraulic systems.
3.1. Ensurethatthebleederiscleanandfreefromdebrisandoldhydraulicuid.
3.2. Removehydraulicuidreservoircapfromthevehicle.Ifolduidiscontaminated,syphonitoffandrellreservoirwithfreshuid.
DO NOTpumpcontaminateduidthroughthehydraulicsystem.
3.3. Firmlyattachthebleedercaptothevehicleuidreservoir,ensuringthatthegasketseatsproperlyandisnotwornorcracked.
3.4. Tightenpumpcapontoemptybleederandpressuriseto10psi(0.7bar).Checkforleaksattheuidreservoirandatthebleederuid 
hose connections. If reservoir cap or hose connections are leaking, release accumulated pressure in the bleeder reservoir by gently
unscrewing the pump cap.
DO NOT remove the cap before depressurising the bleeder reservoir. Reattach the bleeder reservoir cap or tighten hose connections
and once again pump the tank to 10 psi (0.7bar) and check for leaks.
3.5. Ifnoleaksarefound,gentlyunscrewpumpcapandaddupto1.25litreofnewhydraulicuidfromasealedcontainer.Useonlythetype
 ofhydraulicuidrecommendedforyourvehicle.
3.6. Tighten the pump cap and pressurise the bleeder to the level recommended in the vehicle service manual.
DO NOT exceed 20psi (1.4bar). Higher pressures may damage your vehicles hydraulic system and could result in serious injury.
3.7. Determinethecorrectbrakebleedingsequencefromyourvehiclesservicemanual.Attachbleedtubetobleedvalveattherstcylinder
 tobebled,openendinasuitableuidreceptacle.Openbleedvalveandbleeduntiluidrunsclearandfreeofbubbles.Tightenbleed
 valvetothetorquespeciedinyourvehicleservicemanual.
3.8. Repeat on each bleed valve. Pump additional pressure into bleeder if necessary.
3.9. Ifuidremainsinthebleederreservoirwhennished,tipthetankawayfromuidpickuptubeandopenbleedvalveclosesttothe 
 mastercylinder.Allowairtoowintouidreservoiruntiluidlevelfallsjusttothemaximumlllevelonyourreservoir.Closethebleed
 valveandtightentospeciedtorque.
3.10. Whencomplete,releasepressurebyslowlylooseningthepumpcap.Removethecapfromtheuidreservoir,takingcaretoavoid
 spillinganyuidthatremainsinthetube.
3.11. Replaceuidreservoircaponyourvehicle,checkingthattheuidlevelisatthemaximumlevelindicatedonthevehiclereservoir.
3.12. Before driving your vehicle, carefully check for leaks and test for proper brake operation.
3.13. DO NOTstorehydraulicuidinbleeder.Alwaysdisposeofexcessuidproperlyinaccordancewithlocalauthorityregulations.
©Jack Sealey Limited 2013
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or phone [phone].
Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste.
All tools, accessories and packaging should be sorted, taken to a recycle centre and
disposed of in a manner which is compatible with the environment.