Sealey RS131.V2 User manual

INSTRUCTIONS FOR:
12V ROADSTART UNIT
MODEL No: RS131.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY. MAKE CAREFUL NOTE OF SAFETY INSTRUCTIONS, WARNINGS
AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. FEATURES
IMPORTANT: To reduce the risk of a battery explosion, follow these instructions and those published by the battery manufacturer and the manu-
facturer of any equipment you intend to use in the vicinity of the battery. Remember to review warning marks on all products and on engines.
3.1. PERSONAL PRECAUTIONS
Ensure there is another person within hearing range, or close enough to come to your aid should a problem arise, when working near
a lead-acid battery.
Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.
Wear safety eye protection and protective clothing. Avoid touching eyes while working with a battery.
Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean
running water for at least 15 minutes and seek immediate medical attention.
Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current
high enough to weld a ring or the like to metal, which may cause severe burns.
3.2. OTHER IMPORTANT RS131 SAFETY INSTRUCTIONS
Familiarise yourself with the applications, limitations and potential hazards of the Roadstart.
Keep the unit in good working order and condition (take immediate action to repair or replace damaged parts).
Use only recommended parts. To use unapproved parts may be dangerous and will invalidate your warranty.
The Roadstart must only be opened and checked by qualified service personnel. DO NOT disassemble the RS131 for any reason.
Keep children and unauthorised persons away from the work area.
Keep work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
If the RS131 receives a sharp knock or blow, it must be checked by a qualified service agent before being used.
When not in use re-charge every six months.
DO NOT smoke or allow a spark, or flame in the vicinity of the battery or engine.
DO NOT drop any metal tool onto the battery as it may spark or short circuit the battery, which could cause an explosion.
DO NOT use RS131 to recharge dry cell batteries that are commonly used with home appliances. These batteries may burst and cause
injury to persons and/or damage to property.
DO NOT charge or boost a frozen battery.
DO NOT recharge the unit for more than 36 hours continuously.
DO NOT use attachments other than those recommended. To do so may risk damage to the unit and other equipment and possible personal
injury.
DO NOT pull or carry the RS131 by its cables and do not pull the negative and positive clamps from the battery terminals.
DO NOT operate in vicinity of flammable liquids or gases.
DO NOT recharge the RS131 with plugs, cables or attachments that are damaged. Replace such items immediately.
DO NOT use this product to perform a task for which it is not designed.
3. SAFETY INSTRUCTIONS
DANGER! - RISK OF EXPLOSIVE GASES.
WORKING IN THE VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY
OPERATION. FOR THIS REASON, IT IS VERY IMPORTANT TO READ AND FOLLOW EXACTLY THESE INSTRUCTIONS, EACH TIME YOU USE THE RS131.
1.1. GENERAL FEATURES
600 amps initial peak power for starting. May also be used in DEEP CYCLE applications.
The Roadstart is also a portable power source for 12V DC accessories equipped
with a male cigarette lighter plug. The DC outlet has thermal cut-out protection.
Test switch and LEDs.
 Integral work light.
1.2. SAFETY FEATURES
Clamp storage prevents accidental sparking of clamps.
The Roadstart contains the latest technology, a 12 volt sealed battery. This means
that the Roadstart RS131 may be stored in any position without fear of leakage.
IMPORTANT: READ SAFETY INSTRUCTIONS BEFORE ATTEMPTING TO
USE THE ROADSTART.
Original Language Version RS131.V2 Issue: 2 - 19/10/09
2. SPECIFICATION
Built-in Battery ........Sealed, maintenance free, re-chargeable.
DC Output............12 volts.
Boost Rate ...........900 amps (peak).
Cold Cranking Current ..250 amps.
Charging Time ........Approximately 20 hours with AC charging
adaptor & approximately 11 hours with DC
charging cable.
Battery Capacity.......18Ah.
Thermal Cut-out .......12 amp.
Light Bulb ............12V 3W.
Weight...............5.5kg.
Dimensions...........245 x 275 x 145mm.

3.3. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
You must check the AC adaptor to ensure that it is safe before using. You must inspect the power supply lead, plugs and all
electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate
safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We recommend
that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable
products that plug into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You can obtain a
Residual Current Device through your Sealey dealer. You must read and understand instructions concerning electrical safety.
3.3.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
person, using a Portable Appliance Tester (PAT), at least once a year.
3.3.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and
the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
3.3.3. DO ensure that the insulation on all cables and the product itself is safe before connecting to the mains power supply.
3.3.4. DO ensure that cables are always protected against short circuit and overload.
3.3.5. DO regularly inspect power supply, leads, plugs for wear and damage and power connections to ensure that none is loose.
3.3.6. DO check product voltage is the same as power supply to be used and check that all fused plugs are fitted with the correct capacity fuses.
3.3.7. DO NOT pull the AC adaptor plug from the mains socket by the cable.
3.3.8. DO NOT use the AC adaptor if damaged or if the lead is worn. Replace damaged items immediately.
3.3.9. DO NOT disassemble the AC adaptor. There are no user-serviceable items inside the unit.
4. CHARGING INSTRUCTIONS
DO NOT store the unit in damp or wet locations or where the temperature may exceed 50°C.
DO NOT submerge the unit in water.
DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
DO NOT leave the RS131 in a totally discharged state for an extended period of time as this may result in permanentdamage to the unit.
 DO NOT cross-connect the power leads from the Roadstart to the battery. Ensure that positive is to positive and negative is to negative.
Ensure that the unit is fully charged before storage.
4.1. Reading the LED charge indicators
To the left of the four charge indicator LEDs (fig. 1.D) is a push button (fig. 1.C). To determine the charge level press this button and
note which LEDs are illuminated.
If only one or two LEDs illuminate (red and amber) then the unit is 50% or less charged and should not be used for starting, but
may be used to operate most 12 volt accessories. Recharge as soon as possible. When charged, the two green LEDs will be
illuminated.
Note: To check the charge level when the Roadstart is being recharged, disconnect
the charger, wait a few minutes for the battery to stabilise and then press the
button.
4.2. Recharging the RS131
Note: When you receive your RS131 from new, check the charge level (see para.
4.1). The unit may need to be charged for up to 20 hours (11 hours if being
charged by vehicle system) to reach full capacity.
The RS131 should be fully re-charged in following situations:
i) When new. ii) Before heavy usage. iii) When only one or two of the
indicator LEDs illuminate.
WARNING! Use supplied adaptor, cables and connectors. Unauthorised parts
may damage the unit and will invalidate your warranty.
Ensure you strictly apply the safety instructions as stated in Section 3.
4.2.1. To recharge with the AC/DC charging adaptor:
Plug the AC/DC charger cord into the input socket (fig. 1.F) of the unit and then
connect charger to a 230 volt AC socket.
4.2.2. To recharge with the DC charging cable:
With the vehicle engine running, plug the DC charging cable into the vehicle cigarette lighter
socket and then the other end into the input socket (fig. 1.F) of the unit. The unit will be charged by the vehicle alternator. DO NOT
leave the discharged unit connected when the engine is not running. To do so will discharge the vehicle battery.
4.2.3. When charging is taking place the charging LED (fig. 1.E) will be illuminated.
Note: If the RS131 is completely discharged, then a 20 hour charge will be necessary (11 hours if being charged by vehicle system).
WARNING! YOU MUST FOLLOW SAFETY INSTRUCTIONS
5.1. Use as a jump start supply
Note: Before using for the first time, re-charge the Roadstart unit.
Note: Once the Roadstart unit is charged the clamps are live at all times.
5.1.1. Put hand brake on and place in neutral gear (“Park” if automatic transmission).
5.1.2. Turn ignition and electrical accessories off.
5.1.3. Wear protective safety glasses and clothing.
5.1.4. Attach the positive (RED +) clamp to the positive terminal on the flat battery (for a negative ground system). Ensure connecting
points are clean.
5.1.5. Attach the negative (BLACK -) clamp to the engine block or frame (ground) of the vehicle, not to the battery negative terminal.
Ensure that the cables are not near moving engine parts, such as fan, and are clear of the carburettor/injection system, fuel lines etc.
5.1.6. Make sure that no one is standing near the battery. Start the engine.
5.1.7. Once the vehicle has started, disconnect the negative (BLACK -) clamp first and stow on unit.
5.1.8. Then disconnect the positive (RED +) clamp and stow.
IMPORTANT: If vehicle does not start within 10 seconds, DO NOT continue to crank. Let the Roadstart’s internal battery cool for three
minutes before attempting to start vehicle again. Failure to do so may damage the unit.
5. OPERATING INSTRUCTIONS WARNING! YOU MUST FOLLOW SAFETY INSTRUCTIONS
fig. 1
A
B
C D E F G
H
Original Language Version RS131.V2 Issue: 2 - 19/10/09

5.2. Use as an alternative power supply for vehicle equipment
Use the RS131 to protect electrical components with built-in memories, such as radios, alarm systems, computers, phones, etc.
5.2.1. Plug DC power cord into the lighter socket (fig. 1.B) and the other end into the vehicle lighter socket. Press socket switch (fig. 1.A) on.
5.2.2. Ensure all vehicle electrical equipment is switched off and then switch ignition on.
5.2.3. The vehicle battery may now be disconnected/removed, taking care to prevent the positive battery cable terminal from contacting any
metalwork (cover it with a heavy duty plastic bag).The unit will now take over the power supply protecting any electronic memory.
5.2.4. When the vehicle battery, fully charged, have been refitted, the RS131 may be disconnected.
5.3. Use as a multi-purpose power supply
5.3.1. The Roadstart may be used as a portable power source for 12V DC accessories equipped with a male lighter plug - portable light,
coffee maker, portable TV etc.
The DC outlet (fig. 1.B) is switch (fig. 1.A) controlled and protected by a 12 amp thermal cut-out. If the cut-out is activated, disconnect
the accessory and allow approximately 10 minutes for the cut-out to cool and reset. Do not reconnect that particular accessory until the
cause of the overload has been determined and rectified.
5.4. Work light
The work light (fig. 1.H) is controlled by an ‘On/Off’ switch (fig. 1.G).
THE PROBLEM
Unit has been recharged for 20 hours but there is no change in
status of LEDs.
Charger works well but still no change in status of LEDs.
No LEDs comes on, but when the AC adaptor is plugged into the
Roadstart, they do.
Roadstart is fully charged but has no power.
When connecting an accessory through the outlet socket there is no
power.
THE SOLUTION
Check charger to see if it is charging. Charger should be warm.
Check all wire connections.
Possible defective internal battery.
The internal battery of the Roadstart needs to be replaced.
Check where the cables join the jaws on the Roadstart clamps.
Make sure they are well crimped.
Accessory is drawing more than 12 amps and causing the cut-out to
activate. Allow to cool and reset and check accessory current draw.
6. TROUBLESHOOTING
QUESTION
How many jump starts can a fully charged
Roadstart do before needing to be recharged?
Can the Roadstart be recycled?
What is the ideal in-use storage temperature
of the Roadstart?
I have a regular 10 amp battery charger, can I use
it to recharge the Roadstart?
Is the Roadstart fool proof?
Can I replace the internal battery?
ANSWER
Between 1 and 20 depending upon operating factors such as temperature, general
condition of the vehicle, engine type and size.
Yes, in accordance with local authority regulations.
Room temperature. The Roadstart will also operate at temperatures below zero,
its power however will be lessened. Intense heat will activate self-discharge.
No. Only the supplied adaptor and charger can be used.
No. All jump starting instructions must be followed carefully.
Yes, but note that the battery is not covered by warranty as it is a consumable item.
7. QUESTIONS & ANSWERS
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version RS131.V2 Issue: 2 - 19/10/09