Sealey Autocharge124 User manual

1.1. ELECTRICAL SAFETY

 WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other

connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.

A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current

Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected

by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.

You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible

for the safe condition of those appliances and the safety of the appliance operators. If in

any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it

to the power supply. See 1.1.1. and 1.1.2. and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all

connections to ensure that none is loose.

1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply

to be used and that the plug is fitted with the recommended fuse - see fuse rating at right.

1.1.7. DO NOT pull or carry the appliance by the power cable.

1.1.8. DO NOT pull the plug from the socket by the cable.

1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty

item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK

3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.

Fit a new plug according to the following instructions (UK only).

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.

c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer

insulation extends beyond the cable restraint and that the restraint is tight.

Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.

To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.

1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure

that a suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket

with your electrician.

1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance

plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that

the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the

use of 2.5mm² section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.

1.2. PERSONAL PRECAUTIONS

Ensure there is another person within hearing range of your voice and close enough to come to your aid,

should a problem arise when working near a lead-acid battery.

Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.

Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.

Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean

running water for at least 15 minutes and seek immediate medical attention.

Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current

which is high enough to weld a ring or the like to metal, which would cause severe burns.

Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine, remove ties and contain long hair.

 DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.

1.3. GENERAL SAFETY INSTRUCTIONS

Familiarise yourself with the application and limitations of the charger as well as the potential hazards. Also refer to the vehicle

manufacturer’s hand book. IF IN ANY DOUBT CONSULT A QUALIFIED ELECTRICIAN.

Ensure the charger is in good order and condition before use. If in any doubt do not use the unit, contact your Sealey Dealer.

Only use recommended parts. The use of unauthorised parts may be dangerous and will invalidate your warranty.

Use the charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.

Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.

INSTRUCTIONS FOR:

ELECTRONIC BATTERY CHARGER

MODEL No: AUTOCHARGE124

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give

you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY

OPERATION. FOR THIS REASON, IT IS VERY IMPORTANT TO READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY,

EACH TIME YOU USE THE CHARGING EQUIPMENT.

Follow these instructions and those published by the battery and vehicle manufacturers, and the maker of any equipment you

intend to use in the vicinity of the battery. Remember to review warning marks on all products and on engines.

RECOMMENDED FUSE

RATING - 3 AMP

Blue

Neutral

Wire

Yellow & Green

Earth Wire

Cable

Restraint

Brown

Live

Wire

Original Language Version AUTOCHARGE124 Issue: 1 - 27/06/11

2.1. INTRODUCTION

Compact electronic battery charger with pressed steel casing and carry handle. Intelligent charge control makes this unit perfect for long term

maintenance of batteries on irregularly or seasonally used vehicles. Suitable for lead-acid or low maintenance batteries, charger reacts contin-

uously to battery condition and delivers whatever charge rate is required. Reverse polarity protection prevents inadvertent damage to charger.

An LED display confirms the status of charger and an analogue ammeter gives an accurate indication of charge rate.

This electronic charger can be connected to a battery for an indefinite period - the intelligent circuitry constantly monitoring the voltage and

maintaining the charge level at optimum.

2.2. SPECIFICATIONS

Model No: ....................AUTOCHARGE124

Output:..............................12V/24Vdc

Output Current Peak(EN):.............18A (12A/6A)

Input: . . . . . . . . . . . . . . . . . . . . . . . . 230V 50Hz 1.45A

Battery Range: . . . . . . . . . . . . . . . . . . . . . . . . 20-150Ah

Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.

Ensure the output of the charger is the same voltage as the battery.

If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps. If necessary

top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal safety precautions

described in part 1.2).

If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before using.

If the battery terminals are corroded or dirty clean them before attaching the power clamps.

Keep children and unauthorised persons away from the working area.

 DO NOT dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel.

 DO NOT try to charge a non-rechargeable battery.

 DO NOT try to start engine when charger is connected to battery.

 DO NOT try to charge battery if battery fluid is frozen.

WARNING! To prevent the risk of sparking, short circuit and possible explosion DO NOT drop metal tools in the battery area, or allow them

to touch the battery terminals.

 DO NOT allow power clamps to touch each other or to make contact with any metallic part of the vehicle.

DO NOT cross connect power leads from charger to battery. Ensure positive (+/RED) is to positive and negative (-/BLACK) is to negative.

DO NOT pull the cables or clamps from the battery terminals.

DO NOT use the charger outdoors, or in damp, or wet locations and DO NOT operate within the vicinity of flammable liquids or gases.

 DO NOT use charger inside vehicle or inside engine compartment.

 Ensure there is effective ventilation to prevent a build-up of explosive gases, and do not cover or obstruct charger ventilation louvres.

DO NOT use the charger for a task for which it is not designed.

WARNING! DO NOT simultaneously charge batteries of different capacities or discharge levels.

WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only Sealey genuine parts.

 When not in use, store the charger carefully in a safe, dry, childproof location.

NOTE! This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of

experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person

responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

2. INTRODUCTION & SPECIFICATIONS

3. OPERATION

 WARNING! Ensure you read, understand and apply the safety and operational instructions before connecting the charger power

clamps to the battery. Only when you are sure that you understand the procedures is it safe to proceed with the actual charging

process.

Note: This electronic charger can be connected to a battery for an indefinite period - the intelligent circuitry constantly monitoring the voltage

and maintaining the charge level at optimum.

Note: These units are fitted with a Thermal Fuse which will switch the charger off if the battery draws too large a current for too long a period

of time or in the event of high ambient temperature. Should this occur the unit must be returned to your local dealer for re-setting.

3.1. FRONT PANEL FACILITIES. (See Fig.1)

3.1.1. Ammeter (Fig.1.1): When the unit is plugged in to the mains supply and connected to a battery the ammeter indicates the level of

charge being delivered to the battery. Where a battery is in a low state of charge the needle will be over to the right (or in the red zone).

As charging continues the needle will move to the left to ‘0’ (or be in the green zone) indicating that the battery is fully charged).

3.1.2. Current Switch (Fig.1.4): Choose between 12V and 24V.

3.1.3. Charge Status LED (Fig.1.3): This is a dual colour LED. Whilst the battery is charging it is red. When the battery has reached full

charge the LED will turn green.

3.1.4. Warning LED (Fig.1.2): If the polarity is reversed (i.e. the battery clamps have been put onto the wrong terminals) the ‘REVERSE’ LED

will illuminate red. Immediately unplug the charger. Do not reconnect the charger until the reason for the condition has been

understood and resolved.

Fig.1

Original Language Version AUTOCHARGE124 Issue: 1 - 27/06/11

3.2. BATTERY CHARGING:

WARNING! Ensure you read, understand and follow all safety instructions in Section 1 before attempting to use the

AUTOCHARGE124.

WARNING! It is advised before charging, to disconnect and remove the battery from the vehicle to prevent damage

to sensitive onboard equipment. Remember to provide a back-up supply for onboard electronics and to retain any

security codes. Check Sealey Model No. VS207 for this function.

NOTE: FOR A VERY FLAT BATTERY, DISCONNECT CABLES FROM BATTERY TERMINALS AND ALLOW BATTERY TO REST FOR 30 MINUTES

BEFORE ATTEMPTING TO CHARGE.

3.2.1. AUTOCHARGE124 can be used to charge 12V and 24V batteries. Before connecting to the battery or to the mains supply,

check the voltage of the battery and set the voltage selection switch to the appropriate value.

3.2.2. If the battery is not a sealed unit, remove the filler caps and check the level of the electrolyte. If it is below the recommended

level, top up using distilled water. DO NOT use tap water under any circumstances. To prevent acid splashing during the

charging proccess, replace the filler caps but do not tighten them, allowing gases to escape.

3.2.3. If sealed unit, it is uneccassary to carry out the checks outlined in 3.2.2.

3.2.4. Connect power clamps to the battery terminals, ensuring correct polarity.

3.2.5. Plug the charger into the mains power supply. The charge status LED should now be illuminated red and the ammeter needle over to

the right.

3.2.6. When the charge status LED turns to green the battery is fully charged and the ammeter needle should be over to the left.

3.2.7. Unplug the unit from the mains before removing the clamps from the battery.

3.2.8. Carefully wipe any spillage of acid from the battery top and replace battery caps, if removed.

3.2.9. For long term maintenance of batteries on irregularly or seasonally used vehicles the charger can be connected to a battery for an

indefinite period - the intelligent circuitry constantly monitoring the voltage and maintaining the charge level at optimum.

NOTE: If left on charge this way, you must check the battery's electrolyte level at regular intervals.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.