Sealey WHEEL SKATE User manual

INSTRUCTIONS FOR:
WHEEL SKATE
MODEL: WS680
Your new Wheel Skate is produced and manufactured to a high standard of dependability and will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THESE SKATES CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH THEY ARE INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY PRECAUTIONS
2. INTRODUCTION & SPECIFICATION
3.1. Preparation.
3.1.1. Ensure that the area where the vehicle is to be moved is clear of any obstructions. The floor surface should be smooth and level.
Take note of any features in the floor that may catch the skate wheels such as floor
mounted power and data points, room divider tracks, drainage features, or damage
to the floor surface.
3.1.2 Enlist sufficient manpower to move the vehicle safely. Do not attempt to move the
vehicle into an area where there is insufficient space to manoeuvre the vehicle
safely.
3.1.3 Prior to operation, release the foot pedal from the transit hook by depressing the
pedal slightly and moving the hook to one side to allow the pedal to rise up (fig.1).
3.1.4. Wheel Skates must be used as a pair. Attach to the front wheels to swing the
front of the vehicle. (Do not release the handbrake or remove wheel chocks until
both Skates are attached. Re-engage the handbrake or chock the wheels
immediately the movement has been made.) Attach to the back wheels to swing the
back of the vehicle. (Ideally the front wheels should be straight.) If you intend to
use two pairs of skates to move a vehicle in one movement great care should be
exercised in order to avoid injury to persons or property.
Read the safety instructions above.
Steel tube chassis with four Ø100mm nylon castors. Pedal operated hydraulic lifting action with safety locking pin when under load. Composite
rollers cradle vehicle’s tyre and are capable of handling up to 240mm profile. Suitable for body shops, garages, showrooms or anywhere a
disabled vehicle needs moving on an even surface.
Lifting capacity per Skate: . . .680kg Maximum Opening: . . . .540mm Maximum Tyre Profile: . . . . . . . . . .240mm
Wheel Ø: . . . . . . . . . . . . . . .Ø100mm Weight (Each): . . . . . . . . . .17kg
!WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
"Familiarise yourself with this product’s application and limitations, as well as the specific warnings below relating to their use.
"Ensure the Wheel Skates are in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of improper parts may be dangerous and will invalidate the warranty.
"Wheel Skates should only be used in suitable, well lit areas.
""Wheel Skates must be used in pairs at either the front or rear of the vehicle.
They must never be used diagonally.
"Keep general area clean and tidy and free from obstructions.
"Use Wheel Skates on level and solid ground, preferably concrete. Avoid tarmacadam as Wheel Skates
may sink in.
"Maintain the Wheel Skates in good condition (use an authorised service agent).
"Ensure there are no passengers in the vehicle.
"Ensure the Wheel Skates are free to move and that there are no obstructions in the
area of use.
"When not in use store Wheel Skates in a safe, dry, childproof area.
!DANGER: Use the Wheel Skates for manoeuvring or positioning of vehicles in interior situations.
They are not designed for use outdoors.
Do not start or drive the vehicle whilst it is raised on wheel skates.
#DO NOT use the Wheel Skates for purposes other than that for which they are intended.
#DO NOT allow untrained persons to operate the Wheel Skates.
#DO NOT leave the vehicle unattended whilst it is raised on the Wheel Skates.
#DO NOT operate the Wheel Skates when you are tired or under the influence of alcohol, drugs or intoxicating medication.
#DO NOT get the Wheel Skates wet or use in damp or wet locations or areas where there is condensation.
#DO NOT exceed the rated capacity of the Wheel Skates. Remember that the front of a vehicle is usually heavier than the rear.
#DO NOT use the Wheel Skates to lift or support a vehicle in order to do work underneath it.
"Maintain correct balance and footing when moving vehicle. Ensure the floor is not slippery and wear non-slip shoes.
"Ensure there are no obstructions beneath the vehicle when it is to be lowered.
"Ensure all non-essential persons keep a safe distance whilst the Wheel Skates are in use.
IMPORTANT - We recommend that at least 2 persons are involved in manoeuvring the vehicle when supported on wheel skates. The
vehicle’s weight provides a large amount of inertia which has to be overcome to get the vehicle moving and more importantly, stopped.
!WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations
that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be
applied by the operator.
fig.1
3. OPERATING INSTRUCTIONS

4. MAINTENANCE
Declaration of Conformity We, the sole importer into the UK, declare that the product listed below is in conformity with the following standards and directives
The construction file for this product is held by the Manufacturer and may be inspected by a national
authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
WHEEL SKATE
Model: WS680
93/68/EEC CE Marking Directive
98/37/EEC Machinery Directive
12th July 2007Signed by Mark Sweetman
3.2 Operation.
3.2.1. To fit a Skate to a wheel you must first turn the release valve anticlockwise (fig.2) and
remove the locking pin (fig.3).
3.3. Positioning the Skate.
3.3.1. Take hold of each side of the frame and expand the unit until it is wide enough to slide
the rollers either side of the tyre. Make sure that both sets of rollers are centred on the
tyre.
3.4. Raising a wheel.
3.4.1. Now close the release valve by turning clockwise (fig.2).
3.4.2. Operate the foot pedal lever to commence raising the wheel. (IMPORTANT - Allow the
pedal to return through its full travel before commencing the next stroke.)
Continue until the tyre is clear of the ground and you are able to insert the locking pin
as shown in fig.3.
3.4.3. Raise the second wheel off the ground with the other Skate. Be prepared for any movement
the vehicle may make when the second wheel comes clear of the ground. This is
particularly important when using four skates. Providing the ground/floor is level the vehicle
should remain stable. (Read safety precautions in Section 1.)
3.5. Moving the Vehicle.
3.5.1. Ensure that you have sufficient manpower to move and control the vehicle. Keep well
away from any sloping areas or entry ramps to the area, however shallow they may
appear. When positioning a vehicle in relation to a wall or feature such as a pillar no
persons or objects should be situated between the vehicle and the feature. Sufficient
space should be left between the side of a vehicle and an adjacent wall or feature to
allow the Skates to be withdrawn sideways.
3.6. Lowering wheels.
3.6.1. Remove the locking pin and turn the release valve anticlockwise to lower the vehicle
until the tyre is on the ground and no longer exerting pressure on the rollers.
3.7. Removing the Skate.
3.7.1. Expand the unit sufficiently to clear the tyre and move it away from the wheel.
fig.2
fig.3
LOCKING PIN
IMPORTANT: BEFORE THE FIRST USE OF SKATE PURGE AIR FROM THE
HYDRAULIC CIRCUIT.
Before using the skate for the first time, purge the hydraulic circuit in order to eliminate
any air, that may have accumulated in the system during transit, as follows:
1. Open the release valve by turning knob anticlockwise.
2. Pump the pedal up and down 15 to 20 times.
3. Turn the release valve clockwise to close the valve.
4.1. Periodically lubricate the wheels, rollers and the foot pedal lever pivot with acid free oil.
Lightly grease the four faces of the square section tube.
4.2. When the skate is not in use, store fully closed with the locking pin in place, this will
minimise ram and piston corrosion.
4.3. Keep the skate clean. Lubricate all moving parts with acid free oil.
4.4. Before each use, ensure components are in good working order. If any suspect item is
found remove skate from service and take necessary action to remedy the problem.
DO NOT use the skate if you believe it has been subjected to an abnormal load or shock load. If in doubt contact your local service agent.
IMPORTANT: All other maintenance and repair (including oil change) must only be undertaken by fully qualified personnel. Contact your local
authorised service agent.
4.5. The oil cylinder is a sealed unit and in principle should not be accessed. To top up the oil remove oil plug (fig.2). The oil level should
be just below the oil plug hole.
!WARNING! Only a good quality hydraulic Jack oil, such as SEALEY HYDRAULIC JACK OIL must be used, DO NOT use brake fluid.
DO NOT overfill as this will render the skate inoperative.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE SKATE. Hydraulic products are only repaired by local
service agents. We have service/repair agents in all parts of the UK. DO NOT RETURN SKATES TO US. Please telephone [phone] to
obtain address and ‘phone number of your local agent. If your skate is under guarantee please contact your dealer.
De-commissioning the skate: If the skate becomes completely unserviceable and requires disposal, draw off the oil into an approved
container and dispose of the skate and the oil according to local regulations.
OIL
PLUG