Sealey Quality Machinery 1500TR User manual

3.1. Unpack the product and check contents. Should there be any damaged or missing parts contact
your supplier immediately.
3.2. Assemble wheels as in fig.1. Refer to parts diagram for guidance.
3.3. Screw legs to the base of the stand and check that the stand is vertical before tightening the leg
screws.
3.4. Place the saddle on the end of the central stand.
3.5. Remove the transportation oil plug and replace with the operating plug (identified by a hole in the
plug head, fig.2).
 WARNING!Ensure all preliminary checks are carefully carried out before use of jack. Immediately repair or replace damaged parts
(use authorised service agent). Ensure use of genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
 WARNING! Use jack on level and solid ground, preferably concrete. Ensure the floor over which the jack will be transported is swept clean.
 DANGER! DO NOT use on tarmacadam or any other soft surface as jack may sink or topple. Serious personal or fatal injury may result.
 DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT TRY TO HOLD OR
STEADY JACK. Serious or fatal injury may result.
Use jack in a suitable work area, keep area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
Before use ensure the gearbox weight and size does not exceed the capacity of the jack.
Ensure the vehicle is raised and stabilised at the correct height before attempting to move the jack under the vehicle.
Keep all unauthorised persons away from the jack during lifting and lowering and when in transit.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery. Contain and/or tie back long hair.
 WARNING! Ensure load is placed level and centrally on jack saddle and load is fixed in place before attempting to lift, lower, or transport.
The lowering speed will vary according to the weight of the load and the release valve setting.
Ensure the jack saddle is fully lowered and is clean, dry and oil free before attempting to move the jack with or without a load.
Diligence is required in ensuring that you continually monitor any operation until completed.
WARNING! DO NOT operate jack if any parts are damaged or missing.
DO NOT exceed the rated capacity of the jack.
DO NOT allow untrained persons to operate the jack.
DO NOT place any part of your body within or under the jack during use.
DO NOT raise or lower vehicle lifting platform whilst the transmission jack is being used.
DO NOT transport the jack, with or without a load, with the saddle in the raised position.
DO NOT get jack wet or use in damp or wet locations or areas where there is condensation.
DO NOT operate the jack when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT lift or support vehicles with jack and DO NOT use jack as a load sustaining device.
DO NOT use jack for any purpose other than removal, transportation and installation of transmissions.
DO NOT move jack without suitable restraint on the load.
DO NOT make any modifications to the jack, and DO NOT adjust or tamper with safety valve.
DO NOT remove any labels from the jack. If labels are damaged or unclear, replace them.
DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.
Use a qualified person to lubricate and maintain the jack.
Before storing in safe area, ensure all parts are clean, free of grease and oil (especially saddle). Lower saddle
to the lowest position.
WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions
and situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
INSTRUCTIONS FOR:
TRANSMISSION JACK 1.5TONNE VERTICAL
Model No: 1500TR
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. SPECIFICATIONS
Rated capacity:.................................1500kg
Ram extensions:.....................................1
Minimum saddle height: .........................1120mm
Maximum saddle height: ........................1950mm
Base size:................................680 x 700mm
Net weight: ......................................37kg
This product has a fixed saddle.
Optional Adjustable Saddle Model No:................ADT5
3. ASSEMBLY
Manufactured to exacting standards, strong construction for durability and suitable for general workshop applications. Spring loaded dead
man's safety release control reduces the risk of inadvertent lowering. Two way hydraulic unit ensures that the saddle lowers at a controlled
speed at all times, even without a load. Extra large castors allow for increased manoeuvrability. Hydraulic unit larger than the economy models
for improved performance and durability. Can be fitted with Adjustable Gearbox Support - ADT5.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
fig.2
Original Language Version 1500TR Issue: 1 - 14/02/12
fig.1

 WARNING! Before use ensure you have read, understood and apply Section 1 safety instructions.
WARNING! Ensure you prepare vehicle correctly before attempting to use the Transmission Jack.
5.1. POSITIONING JACK BENEATH LOAD.
Before use ensure the transmission weight and size do not exceed the capacity of the jack.
5.1.1. Ensure the vehicle from which the gearbox is to be removed is correctly positioned, raised and locked
on an appropriate lift system.
5.1.2. Ensure there are no other persons around or under the vehicle.
5.1.3. Ensure saddle is in lowest position and use handle to transport and centrally position jack beneath
vehicle transmission.
5.1.4. Hold the handles to steady the jack, operate the foot pedal and the saddle will rise (fig 3).
5.1.5. When saddle is just beneath the transmission re-adjust alignment if necessary to centralise the saddle.
5.2. LOWERING THE LOAD.
WARNING! Ensure the load is central and stable on the jack saddle and load is fixed in place
before attempting to lift, lower, or transport. SLOWLY turn the release valve knob anti-clockwise
(fig 4) to GENTLY lower saddle to the lowest height before attempting to transport the load.
IMPORTANT: The unit is fitted with a dead man release valve. The quicker the valve knob is turned
the more rapid the jack’s descent. Ensure the jack’s descent is slow and controlled to avoid the risk of
sudden dropping which could be dangerous. The valve will automatically return to the closed position
when the valve knob is released.
5.3. TRANSPORTING THE LOAD.
 WARNING! Ensure you have read, understood and apply Section 1 safety instructions.
5.3.1. Ensure the jack saddle is fully lowered and load is fixed in place before attempting to lift or transport.
5.3.2. Transport the load over level and solid ground, preferably concrete, and ensure the floor is swept clean
beforehand.
5.3.3. Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance.
 DANGER! DO NOT use on tarmacadam, or any soft surface as jack may sink or topple. Serious
or fatal injury may result.
 DANGER! If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE
DISTANCE. DO NOT TRY TO HOLD OR STEADY JACK.
Note: This jack may be used with appropriate adaptors in order to handle such components as rear axle units
and transfer cases that are within the weight limitations of the jack.
5.4. RE-INSTALLING A GEARBOX.
5.4.1. To transport, reposition beneath a vehicle, and raise a load, reverse the procedures outlined above.
5. OPERATING INSTRUCTIONS
 WARNING! DO NOT use jack if any suspect part is found, or if believed to have been subjected to abnormal load or shock
load. Immediately remove from service and contact an authorised service agent.
4.1. IMPORTANT: Before EACH use, check jack is in sound working order, use following list to form an habitual pre-check
procedure. Check items are not: damaged, broken, cracked, bent, malfunctioning, distorted, worn, loose, damage to welds, leaking,
dirty, noisy or missing.
5 . . . . . All nuts and bolts
6 . . . . . All seals
7 . . . . . Jack main frame
1 . . . . . Saddle base
2 . . . . . Piston rod
3 . . . . . Cylinder/Hydraulic unit
4 . . . . . Stopper rings and cotter pins
8 . . . . . Foot pumps
9 . . . . . Swivel castor wheels
10 . . . . Transport handle
4.2. IMPORTANT: BEFORE THE FIRST USE OF JACK PURGE AIR FROM THE HYDRAULIC CIRCUIT.
Before using the jack for the first time, purge the hydraulic circuit in order to eliminate any air, that may have accumulated in the
system during transit, as follows:
4.2.1. Open the release valve by turning valve knob anti-clockwise.
4.2.2. Pump the jack pedal up and down 15 to 20 times.
4.2.3. Turn the release valve clockwise to close the valve.
4. PRE-USE CHECK LIST IMPORTANT
fig.3
fig.4
6. MAINTENANCE
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
6.1. When the jack is not in use, the saddle must be in the lowest position to minimise ram and piston corrosion.
6.2. Keep the jack clean and wipe off any oil or grease. Lubricate all moving parts with oil.
6.3. The hydraulic ram is a sealed unit and must not be accessed. For service contact your authorised service agent.
6.4. Before each use, follow the pre-check list to ensure components are in good working order. If any suspect item is found remove jack
from service and take necessary action to remedy the problem.
DO NOT use the jack if you believe it has been subjected to an abnormal load or shock. If in doubt contact your authorised service
agent.
6.5. Periodically check the pump piston and piston rod for signs of corrosion. Clean exposed areas with a clean oiled cloth.
Original Language Version 1500TR Issue: 1 - 14/02/12

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version 1500TR Issue: 1 - 14/02/12
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE JACK.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK. DO NOT RETURN JACKS
TO US. Please telephone [phone] to obtain address and telephone number of your local agent. If Jack is under guarantee please
contact your dealer.
De-commissioning the Jack: Should the jack become completely unserviceable and require disposal, draw off the oil into an approved
container and dispose of the jack and the oil according to local regulations.
7. TROUBLESHOOTING
IMPORTANT! Although the following may identify a problem, we recommend the problem be resolved by an authorised service agent.
PROBLEM CAUSE SOLUTION
Jack will not lift
Jack will only lift halfway
Raised load will not hold
Poor lifting
No hydraulic oil, or defective suction valve or delivery valve
Release valve is open
Hydraulic oil low, or excess of hydraulic oil
Defective valves, or defective piston packing
Defective plunger packing
Contact authorised service agent.
Close release valve.
Contact authorised service agent.
Contact authorised service agent.
Contact authorised service agent.
Parts support is available for this product.
To obtain a parts list and diagram please log on to www.sealey.co.uk, email [e-mail] or phone [phone]