Sealey SA1005 User manual

90° Ø6MM COLLET MINI AIR DIE GRINDER
MODEL NO: SA1005
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Wear approved eye and ear protection. Wear appropriate Personal Protective Equipment. A full range of PPE is
available from your Sealey stockist. Be aware of COSHH when it applies.
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Disconnect from the air supply before changing the grinding wheel bit, servicing or performing maintenance.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended air line pressure is 90psi.
9Maintain the tool in good condition (use an authorised service agent).
9Replace damaged parts/bits. Use genuine parts/bits only. Unauthorised parts/bits may be dangerous and will invalidate the warranty.
9Use in a suitable clean and tidy work area, free from unrelated materials. Ensure that there is adequate lighting and ventilation.
9 Removeillttingclothing.Removeties,loosejewelleryandcontainand/ortiebacklonghair.
9Keep children and unauthorised persons away from the work area.
9Before each use, check the grinding bit is secure and sound. If worn or damaged, replace immediately.
9Ensure the workpiece is secure. Never hold a workpiece in the hand; use a vice or clamps.
9Keep the air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are
secure.
9Prolonged exposure to vibration from this tool poses a health risk. It is the employer’s/owner’s responsibility to correctly assess the
hazard and issue guidelines for safe periods of use and offer suitable protective equipment. Safety gloves are recommended.
9When not in use, disconnect from the air supply and store complete in the supplied case.
9Wear breathing apparatus when fumes or dust pose a hazard. Be aware of and adhere to COSHH regulations.
8DO NOT grind materials containing asbestos.
8DO NOT use any power source except an air compressor.
8DO NOToperatethetoolnearanyinammablesubstanceoronanycontainerthathasheldaninammablesubstance.
8DO NOT use the tool for a task it is not designed to perform.
8DO NOT operate the tool if unwell, tired or intoxicated.
8DO NOT carry the tool by the hose, or yank the hose from the air supply.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may
occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but
must be applied by the operator.
2. INTRODUCTION
Texturednishtoensureagoodgrip.Minidesignforworkinginconnedareas,idealforworkingaroundengineswherespaceislimited.
Safety trigger prevents inadvertent operation. Ideal for re-shaping, deburring and smoothing off rough edges on castings. Suitable for the
professionalworkshop.Suppliedwithttingspanner.
3. SPECIFICATION
Model No:................................................................. SA1005
Air Consumption:.......................................................... 12cfm
Air Inlet Size:.............................................................1/4”BSP
Collet Diameter: ............................................................. 6mm
Conguration:..........................................................90° - Mini
Free Speed: ........................................................... 16500rpm
Length:....................................................................... 125mm
Noise Power/Pressure: ........................................ 97dB/86dB
Operating Pressure: ...................................................... 80psi
Vibration/Uncertainty:................................... 1.079/0.602m/s²
SA1005 Issue 2 (3) 18/12/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear ear
protection
Wear a mask Wear protective
gloves

4. PREPARING FOR USE
4.1.  Recommendedhook-upprocedureisshowning.2.
4.1.1. EnsuretheAirDieGrinderisinthe“OFF”position(g.3)beforeconnectingtotheairsupply.
4.1.2. Youwillrequireanairpressureof90psi,andanairowaccordingtospecication.
WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tool. Too high an air pressure and
 uncleanairwillshortentheproductlifeduetoexcessivewear,andmaybedangerouscausingdamageand/orpersonalinjury.
4.1.3. Drain the air tank daily. Water in the air line will damage the tool.
4.1.4. Cleantheairinletlterweekly.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres). The minimum hose diameter should
 be1/4”I.D.andttingsmusthavethesameinsidedimensions.
4.1.6. Keep the hose away from heat, oil and sharp edges. Check the hose for wear, and make certain that all connections are secure.
5. OPERATION
WARNING! Ensure that you read, understand and apply the safety instructions in Section 1.
5.1. FITTING GRINDING BITS
WARNING! Disconnect from the air supply before changing grinding bit.
5.1.1. Check that grinding bits are not damaged in any way such as cracks, deformations or splinters etc. Damaged bits must not be used.
5.1.2. Use spanners provided to loosen collet locking collar. Insert appropriate collet and grinding bit and re-lock collar.
5.2. OPERATING
5.2.1. Connect the grinder to the air supply.
WARNING! Ensure you have read, understood and apply safety instructions.
5.2.2. To start, hold firmly and push the trigger locking lever forward whilst depressing trigger.
5.2.3. The bit must be running at its maximum speed before attempting to grind the workpiece.
5.2.4. Slowlyandsmoothlybringthegrindingbittowardtheworkpiece(avoidjerkymovements).
Exert adequate pressure on the grinder to grind according to the type and size of the material you are working with.
 Avoidsubjectingbittoexcessivestrainorharshimpacts.
Always hold grinder firmly and ease grinding bit against workpiece.
Maintain a controlled, adequate progression.
8DO NOT allow grinder to free run for an extended period as this will shorten its life.
6. MAINTENANCE
WARNING! Disconnect the die grinder from the air supply before changing the bits, servicing or performing maintenance. Replace
damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
6.1. Unless the air supply system includes an oiler, lubricate the air grinder daily with a few drops of air tool oil, dripped into the in line
oiler before use. [Item 4 in parts list or Sealey part no’s. ATO500S (500ml) or ATO1000S (1 Litre)].
6.2. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air line. Incorrect size or type of hose connectors. To remedy, check
the air supply and follow instructions in Section 5.
b) Grit or gum deposits in the grinding wheel bit may also reduce performance. If your model has an air strainer (located in the area
of the air inlet), remove the strainer and clean it. Flush the grinder out with gum solvent oil or an equal mixture of SAE No 10 oil and
kerosene. Allow to dry before use. If you continue to experience problems, contact your local Sealey service agent.
6.3. For a full service, contact your local Sealey service agent.
6.4. When not in use, disconnect from the air supply, clean the grinder with a brush or dry cloth. Wipe clean the sheath with a moist
cloth and mild detergent. Store all in a safe, dry, childproof location.
g.1
g.2
Original Language Version
© Jack Sealey Limited SA1005 Issue 2 (3) 18/12/19

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): .........1.079m/s²
Uncertainty value (k):.........................0.602m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modified accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry
and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use
and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk - Hand-Arm Vibration at Work.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 24 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited SA1005 Issue 2 (3) 18/12/19