Sealey SA7/SAS User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT:PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS,
WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH
IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/ OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
1.1. Operational Safety
pWARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to
when using this equipment.
pWARNING! Disconnect from air supply before changing accessories or servicing.
3Maintain the sander in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and
will invalidate the warranty.
3Use in suitable clean and tidy work area, free from unrelated materials and ensure there is adequate lighting.
3Before each use check abrasive pads for condition. If worn or damaged replace immediately.
3Ensure the abrasive pad rating is the same as, or, greater than the RPM rating of the sander.
3Ensure there are no flammable or combustible materials near the work area.
pWARNING! Always wear approved eye or face and hand protection when operating the sander.
3Use face, dust, or respiratory protection in accordance with COSHH regulations.
3Depending on the task, sander noise level may exceed 85dB, in which case wear safety ear defenders.
3Remove ill fitting clothing. Remove ties, watches, rings, other loose jewellery and contain and/or tie back long hair.
3Wear appropriate protective clothing and keep hands and body clear of working parts.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Keep children and unauthorised persons away from the work area.
3Check moving parts alignment on a regular basis.
3Ensure workpiece is secure before operating the sander. Never hold a workpiece by hand.
3Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, stones, etc.
3Avoid unintentional starting.
pWARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 70-90psi.
3Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure
that all connections are secure.
3Prolonged exposure to vibration from this sander poses a health risk. It is the owners responsibility to correctly
assess the potential hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
7DO NOT use the sander for a task it is not designed to perform.
7DO NOT operate sander if any parts are damaged or missing as this may cause failure and/or personal injury.
7DO NOT use cloth backed sanding pads. Use only appropriate paper adhesive pads, following pad instructions.
pWARNING! DO NOT sand any materials containing asbestos.
7DO NOT carry the sander by the hose, or yank the hose from the air supply.
7DO NOT force, or apply heavy pressure to the sander, let the sander do the work.
7DO NOT place attachments close to your face and do not point at other persons or animals.
7DO NOT operate sander when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT use sander where there are flammable liquids, solids or gases such as paint solvents and including
waste wiping or cleaning rags etc.
7DO NOT carry the sander with your finger on the power lever.
7DO NOT direct air from the air hose at yourself or others.
3When not in use disconnect from air supply and store in a safe, dry, childproof location.
SA7/SAS - 0016 - (2) - 120701
INSTRUCTIONS FOR:
AIR OPERATED
RANDOM ORBITAL SANDER
Model: SA7/SAS
01284 757500 E-mail: [e-mail]
01284 703534
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: No liability is accepted for incorrect use of this equipment. WARRANTY: Guarantee is 12
months from purchase date, proof of which will be required for any claim. INFORMATION: For a copy of our latest catalogue and
promotions call us on 01284 757525 and leave your full name and address, including postcode.
Sole UK Distributor, Sealey Group, Bury St. Edmunds, Suffolk.
Item Part No. Description
1SA7S/01 Screw
2SA7S/02 Flat Washer
3SA7S/03 Wave Washer
4SA7S/04 Spindle Lock
5SA7S/05 Spacer
6SA7S/06 Wave Washer
7SA7S/07 Hex. Nut
9SA7S/09 Retaining Ring
10 SA7S/10 Wave Washer
11 SA7S/11Drive Spindle
12 SA7S/12 B/6201ZZ Bearing
13 SA7S/13 Wave Washer
14 SA7S/14 Front Screw
15 SA7S/15 Orbital Hub
16 SA7S/16 Socket Screw
17 SA7S/17 Rotor Shaft
18 SA7S/18 Key
19 SA7S/19 Wave Washer
20 SA7S/20 B/6200Z Bearing
21 SA7S/21 End Plate
22 SA7S/22 Rotor
23 SA7S/23 Rotor Blade [9mm]
Item Part No. Description
24 SA7S/24 Cylinder
25 SA7S/25 Locating Pin
26 SA7S/26 O-Ring
27 SA7S/27 Retaining Ring
28 SA7S/28 Cap Screw (S)
29 SA7S/29 Cap Screw (L)
30 SA7SAS/30 Drive Hsing, Dust Free
31 SA7SAS/31 Gasket, Dust Free
32 SA7S/32 Motor Housing
33 SA7S/33 Housing Cover
34 SA7S/34 Valve - Speed Reg.
35 SA7S/35 O-Ring
36 SA7S/36 Retaining Ring
37 SA7S/37 Throttle Valve Spring
38 SA7S/38 O-Ring
39 SA7S/39 Valve Stem
40 SA7S/40 O-Ring
41 SA7S/41 O-Ring
42 SA7S/42 Valve Body
43 SA7S/43 Bracket
44 SA7S/44 Hinge Screw
45 SA7S/45 Hex. Nut
Item Part No. Description
46 SA7S/46 Lock Washer
47 SA7S/47 Hex. Nut
48 SA7S/48 Throttle Lever
49 SA7S/49 Handle Cover
50 SA7S/50 Hose Adaptor
51 Backing Disc (not supplied)
52 SA7SAS/52 Suction Cover
53 SA7SAS/53 Suction Cover Clamp
54 SA7SAS/54 Exhaust Deflector
55 SA7SAS/55 Screw
56 SA7SAS/56 Suction Hose
57 SA7SAS/57 Suction Hose Adaptor
58 SA7SAS/58 Set Plate
59 SA7SAS/59 Suction Joint
60 SA7SAS/60 Washer
61 SA7SAS/61 Nipple
Original Date: 180900
Issue Date: 180900
Issue No: 1
Date Modified: 1st issue

2. INTRODUCTION & SPECIFICATION
3.1. Assembly
3.1.1. Fit suction cover (item 52 in parts list) over drive housing (item 30) and retain with clamp (item 53).
3.1.2. Attach plate (item 58) on hose to end of sander handle using washer and nipple (items 60 & 61) supplied.
3.1.3. Connect suction outlet (item 59) to dust extraction system.
3.2. Air Supply
3.2.1. Ensure the sander air valve (or throttle) is in the "Off" position before connecting to the air supply.
3.2.2. You will require an air pressure between 70-90psi, and an air flow according to the specification above.
3.2.3. pWARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the sander.
Too high an air pressure and/or unclean air will shorten the product life due to excessive wear, and may
be dangerous causing damage and/or personal injury.
3.2.4. Drain the air tank daily. Water in the air line will damage the sander and will invalidate your warranty.
3.2.5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.
3.2.6. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
The minimum hose diameter should be 1/4 I.D. and fittings must have the same inside dimensions.
3.2.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear and make certain that all
connections are secure.
3.3. Couplings
Vibration may cause failure if a quick change coupling is connected directly to the
air sander. To overcome this, connect a leader hose to the sander. A quick change
coupling may then be used to connect the leader hose to the air line recoil hose.
See figs 1 & 2.
pWARNING! Disconnect sander from air supply before changing accessories, servicing or performing maintenance.
Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and
will invalidate the warranty.
5.1. Lubricate the air sander daily with a few drops of good grade air tool oil such as Sealey ATO/500 or
ATO1000, dripped into the air inlet before use.
5.2. Clean the sander after use and change pads when required.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the sander may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the sander out with gum
solvent oil or an equal mixture of SAE No 10 oil and kerosene. Allow to dry before use.
If you continue to experience problems, contact your local Sealey service agent.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean sander and store in a safe, dry, childproof location.
3. PREPARING SANDER FOR USE
4. OPERATING INSTRUCTIONS
5. MAINTENANCE
1.2. LEAD PAINT WARNING!
Paint once contained lead as a traditional ingredient. The dust caused by the removal of such paint is
toxic and must therefore be avoided. The following action must be taken before using the sander on
a surface that you suspect may contain lead paint.
1. User must determine potential hazard relating to age of paint to be removed (modern paints do
not have lead content).
2. DANGER! Keep all persons and pets away from the working area. The following persons are
particularly vulnerable to the effects of lead paint dust: Expectant women, babies and children.
3. We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Our ref SSP16EN)
b) PE Coated Hooded Coverall (Our ref SSP266). c) Latex Gloves (Our ref SSP24).
4. Take adequate measures to contain the paint dust, flakes and scrapings.
5. Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is
complete. Ensure paint waste is disposed of in sealed bags or containers.
pWARNING! Ensure you read, understand and apply the safety
instructions in Section 1 before use.
4.1. Assembly
4.1.1. Fit appropriate backing disc and sanding pad. Use only pads with speed ratings equal to or higher than the
speed rating of the sander. DO NOT use cloth backed sanding pads.
4.1.2. Connect air supply to sander, press the control valve lever and check that the sander is working correctly.
4.1.3. The air flow may be regulated by turning the control knob on the side of the handle.
4.2. Operating
The sander is designed to provide a combined rotary and random orbit action.
Always use a grit pad appropriate for the job. Work progressively from coarse grades to finer grades. DO
NOT go from coarse to fine in one step as it may be difficult to remove swirl marks left by the coarse grit.
DO NOT apply excessive pressure, let the sander do the work for you. Start the sander and bring the
sanding disc to the the work surface evenly and slowly. Move the sander back and forth in overlapping
areas. Remove the sanding disc from the work surface before stopping the sander. Regularly check the
sanding pad for wear, always changed a cracked or damaged pad.
DO NOT allow sander to run in idle rotation for an extended period of time as this will shorten life of bearings.
fig 1
Pad Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150mm
Thread Size . . . . . . . . . . . . . . . . . . . . . . . .5/16 UNF
Free Speed . . . . . . . . . . . . . . . . . . . . . . . .10000rpm
Operating Pressure . . . . . . . . . . . . . . . . . . . . . .90psi
Air Consumption . . . . . . . . . . . . . . . . . . . . . .10.6cfm
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/4BSP
Extraction Outlet . . . . . . . . . . . . . . . . . . . . . .Ø28mm
Sound . . . . . . . . . . . . . . . . . . . . . . . . . . . .93.3dB(A)
92.8dB(C)
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . .<2.5m/s2
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2kg
The SA7/SAS has a light weight aluminium body with a smooth double bearing counter balance assembly for
fatigue-free operation and an air diversion system to maximize dust extraction.
We, the sole importer into the UK, declare that the product listed here is in conformity with the
following standards and directives. The construction file for this product is held by the
manufacturer and may be inspected, by a national authority, upon request to Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK
of Sealey Power Tools.
Air Operated Random Orbital Sander
Model: SA7/SAS
98/37/EC Machinery Directive
93/68/EEC Marking Directive
18th September 2000
Declaration of Conformity
Signed by Mark Sweetman
SA7/SAS - 0016 - (2) - 120701
fig 2