Sealey CP1209 User manual

12V 1/2” DRIVE CORDLESS RATCHET WRENCH
80NM - BODY ONLY
MODEL NO: CP1209
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. GENERAL SAFETY
9Follow all workshop safety rules, regulations and conditions when using the wrench.
9Remove the battery pack from the wrench before servicing or performing any maintenance.
9Maintain the wrench and battery pack in good condition. Check moving parts for alignment on a regular basis.
9Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
9Ensure the wrench is ‘locked’ before installing the battery pack.
9Keep the wrench, battery pack and charger clean for optimum performance.
9Keep the work area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
9Ensure that battery pack is correctly inserted into the wrench handle and latched in place before operating wrench.
WARNING! When working around vehicle brake systems we recommend you wear suitable respiratory protection due to the possible
presence of asbestos dust from brake linings.
9Avoid unintentional starting.
9Wear approved safety eye/face shield, ear defenders and hand protection.
9 Removeill-ttingclothing.Removeties,watches,ringsandotherloosejewelleryandcontainlonghair.
9 Maintaincorrectbalanceandfooting.Ensuretheoorisnotslipperyandwearnonslipshoes.
9Keep children and unauthorised persons away from the work area.
8DO NOToperatethewrenchifanypartsaremissingasthismaycausefailureand/orpersonalinjury.
8DO NOT use the wrench unless you have been instructed in its use by a competent person.
8DO NOToperatethewrenchwheretherearesolventfumesorammablegases,liquidsorsolids.
8DO NOT leave the wrench operating unattended.
8DO NOTcarrywrenchwithyourngeronthetrigger.
8DO NOT use the wrench for a task it is not designed to perform.
8DO NOToperatethewrenchwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOT get the wrench or battery charger wet or use in damp or wet locations.
9 Keepwrenchandchargerinthecaseandstoreinasafe,dry,childproofareawherethetemperaturewillnotexceed40°C(104°F).
2. INTRODUCTION
Compact, lightweight cordless ratchet wrench, allows access to tight spaces. Variable speed
control trigger with lock function gives more control during application. Heavy-duty mechanical
steel ratchet head with forward and reverse control. Robust composite housing with soft,
comfortablegrip.IntegratedLEDbatterylevelindicatorandLEDworklight.Requires12V
battery and mains charger.
3. SPECIFICATION
Model No:................................................................. CP1209
Battery(notincluded):............................................................
.................. 12V1.5AhLi-ion,12V3AhLi-ion,12V4AhLi-ion
No load speed:........................................................0-200rpm
Drive: ........................................................................... 1/2sq.
Max.torque:.................................................... 80Nm(59lb.ft)
Noise power .................................................................90dB
Noise pressure .............................................................79dB
Vibration ............................................................... 7.373m/s²
Uncertainty ............................................................... 1.5m/s²
Replacement parts:...................... CP1200MCmainscharger
CP1209Issue130/04/20
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection

4. OPERATION
4.1. USING THE WRENCH
4.1.1. Fit a suitable socket to the wrench by snapping it onto the square drive.
4.1.2. Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide into place. Ensure
 thatthebatterypackisrmlylocated,Aclickwillbeheardwhenithaslockedintoposition.
4.1.3. BATTERY CHARGE INDICATOR LEDs
4.1.4. Oncethebatteryhasbeenttedagentlepushonthetriggerwillilluminatethebatterychargeindicators.Theywillturno󰀨 
after a few seconds if the tool is not being used.
4.1.5. Selecttherequireddirectionofrotation.Tochange direction, turn the direction selector on the rear of the drive head, to the left orchange direction, turn the direction selector on the rear of the drive head, to the left or
right.right. DO NOTDO NOT attempt to change the direction of rotation whilst trigger is depressed.attempt to change the direction of rotation whilst trigger is depressed.
4.1.6.4.1.6. Speedcanbecontrolledbyvaryingthengerpressureonthetrigger.Initialpressurewillswitchontheworklight.
4.1.7. Thetriggercanbelockedintheo󰀨positionwhenrequiredtopreventaccidentaluse.
4.1.8. Whentightening,takecarenottoover-torquesmallxiWhentightening,takecarenottoover-torquesmallxings.
Note: Oncriticalfixingsalwayscheckthetorquewithatorquewrenchaccordingtotheproductorvehiclemanufacturer’s 
guidelines.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measuredvibrationemissionvalue(a)...........................7.373.m/s²
Uncertaintyvalue(k):......................................................1.5m/s²
Pleasenotethattheapplicationofthetooltoasolespecialisttaskmayproduceadi󰀨erentaveragevibrationemission.Werecommendthata
specicevaluationofthevibrationemissionisconductedpriortocommencingwithaspecialisttask.
Ahealthandsafetyassessmentbytheuser(oremployer)willneedtobecarriedouttodeterminethesuitabledurationofuseforeachtool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB:ensurethatthelengthofleaderhosesissu󰀩cienttoallowunrestricteduse,asthisalsohelpstoreducevibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modiedaccordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolleduseofthistool.Werecommendasu󰀩cientsupplyofclothing(includinggloves)toenabletheoperatortoremainwarmanddry
andmaintaingoodbloodcirculationinngersetc.Pleasenotethatthemoste󰀨ectiveprotectionisprevention,pleaserefertothe
Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the
HSC website www.hse.gov.uk - Hand-Arm Vibration at Work.
g.1
Original Language Version
© Jack Sealey Limited CP1209Issue130/04/20
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty:Guaranteeis36monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
waste authority for recycling information.