Sealey AK458DX.V4 User manual

110LTR AIR DISCHARGE MOBILE OIL
DRAINER
MODEL NO: AK458DX.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
9Familiarise yourself with the application and limitations of the oil drainer, as well as the potential hazards.
WARNING! Disconnect the drainer from the air supply before changing accessories, servicing or performing any maintenance.
9Maintain the drainer in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Keep the work area clean, uncluttered and ensure there is adequate lighting.
9Keep the drainer clean for best and safest performance.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
WARNING! While extracting high temperature oils, keep hands, face and body protected using suitable personal protective
equipment (PPE).
8DO NOT Extract caustic or flammable products.
9Keep children and unauthorised persons away from the working area.
WARNING! Ensure correct air pressure is maintained and not exceeded.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use, and ensure that all connections are
secure.
8DO NOT use the drainer for any purpose other than that for which it is designed.
8DO NOT operate the drainer if any parts are damaged or missing as this may cause failure and/or personal injury.
8DO NOT stand on the drainer.
8DO NOT adjust or tamper with the safety valve.
8DO NOT move the drainer by the hose, or yank the hose from the air supply.
8DO NOT place attachments close to your face (especially eyes, ears, etc.) and DO NOT point hose at other persons or animals.
8DO NOT allow untrained persons to operate the drainer.
8DO NOT operate the drainer when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT leave the drainer operating unattended.
8DO NOT direct air from the air hose at yourself or others.
9When not in use disconnect from the air supply, vent reservoir and store in a safe, dry, childproof area.
9Dispose of waste oil in accordance with local authority regulations.
WARNING! DO NOT pollute the environment by allowing uncontrolled discharge of waste oil.
▲DANGER! DO NOT release drain pan clamp lever when there is pressure in the reservoir as pipe and drain pan will be propelled
upward with force. This could result in damage and/or serious injury.
2. INTRODUCTION
Steel fabricated 110ltr reservoir. Height adjustable steel drain pan, tted with lter, and gravity feed reservoir with air discharge hose. Fitted
with reservoir oil level indicator tube. Heavy-duty wheels and castors for easy mobility.
3. SPECIFICATION
Model No:.........................................................AK458DX.V4
Air Discharge: .................................................................. Yes
Air Inlet Size:....................................................................1/4”
Capacity:....................................................................... 110ltr
Collection Bowl Capacity (ltr): ......................................... 20ltr
Gravity Discharge: ............................................................ No
Gravity Feed: ................................................................... Yes
Maximum Height to Pan:.......................................... 1830mm
Minimum Height to Pan:........................................... 1250mm
Nett Weight: ................................................................... 33kg
Oil Discharge Pressure (bar):..................................... 0.45bar
Pump Discharge: .............................................................. No
Suction Probe: .................................................................. No
Temperature Range: .................................................... <80°C
AK458DX.V4 Issue 3 (3) 11/06/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear protective
clothing

4. ASSEMBLY
4.0.1. Connect the ball valve (fig.1.1) to the drain basin and tighten it with a suitable wrench.
4.0.2. Insert the assembled group into the reservoir tank and tighten the ring sleeve (fig.2.1). Adjust the height and lock in position using the
hand wheel (fig.2.2).
4.0.3. Attach the hose with the ball valve adaptor (fig.3.1) to the base of the reservoir tank.
5. AIR SUPPLY
5.1. The recommended hook-up is shown in fig.4.
5.2. Ensure the air valve is in the “O󰀨” position before connecting to
the air supply.
5.3. You will require an air pressure of 0.45bar (7psi).
WARNING! Ensure the air supply is clean and does not exceed
pressures specified in these Instructions. Too high an air pressure
and/or unclean air will shorten the drainer life due to excessive
wear, and may be dangerous, causing damage and/or personal
injury.
5.4. Drain the air tank daily. Water in the air line may damage the drainer.
5.5. Clean the air inlet filter screen weekly.
5.6. Line pressure should be increased to compensate for unusually
long air hoses (over 8 metres). The minimum hose diameter should
be 10mm I.D. and fittings must have the same inside dimensions.
5.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
6. OPERATION
WARNING! Ensure that you read, understand and apply the safety instructions in Section 1.
6.1. DRAINING OIL INTO THE DRAINER
6.1.1. To raise or lower the drain pan, slacken off the handwheel (fig.5.1) while supporting the weight of the drain pan, move drain pan to
the correct height and then tighten the hand wheel.
NOTE: Oil should be removed when hot (70-80°C). Keep hands, face and body protected using suitable personal protective equipment (PPE).
6.1.2. Drain the oil into the drain pan ensuring that the drain pan valve is open (fig.5.2) and the ball valve tap at the base of the tank is
closed (fig.3.1).
6.1.3. When draining is complete, lower oil pan before moving drainer.
WARNING! Ensure the oil level never rises above the maximum level on the indicator located on the side of the tank.
g.1
g.2
g.3
g.4
AK458DX.V4 Issue 3 (3) 11/06/19
Original Language Version
© Jack Sealey Limited

6.2. EMPTYING
6.2.1. Ensure that drain pan valve (fig.6.2) is closed and hand wheel (fig.6.1) is tight.
6.2.2. Attach the end of the drain hose to a suitable waste oil container (fig.6).
6.2.3. Open ball valve tap (fig.6.5).
6.2.4. Connect air supply at a pressure of 0.45bar to coupling (fig.6.4) and open valve 3 (fig.6.3).
6.2.5. After the fluids have been transferred from the tank close valve 5 (fig.6.5).
6.2.6. Disconnect from air supply and vent any pressure remaining in the tank by opening drain pan valve (fig 6.2) and/or air valve (fig.6.3.).
NOTE: This unit is equipped with a safety valve that has been factory set to cut in at a maximum of 0.45bar (7psi).
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2
1
2
3
4
5
g.5
g.6
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call
our technical team on [e-mail] or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
AK458DX.V4 Issue 3 (3) 11/06/19
Original Language Version
© Jack Sealey Limited