Sealey Auto Service Line VSE6000 User manual

INSTRUCTIONS FOR:
WATER PUMP REMOVAL KIT
VOLKSWAGEN 2.5 TDi PD
MODEL No: VSE6000
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR
FUTURE USE.
1. INTRODUCTION
2. APPLICATIONS
3. CONTENTS
Suitable for removing the water pump on Pumpe Düse, diesel, gear drive engines. Essential to
align the engine in the TDC position.
Volkswagen:
Touareg (03-10)
Transporter T5 (03-09)
Engine Codes: AXD, AXE, BAC, BLJ, BLK, BNZ, BPC, BPD, BPE
Original Language Version VSE6000 Issue:2 (I) - 06/08/13
VS5035 - Diesel Engine Setting/Locking Kit - VW 2.5D TDi Pumpe Düse - Gear Drive.
4. ASSOCIATED TOOLS:
© Jack Sealey Limited
Item: Part No: Description: OEM No:
1 VSE6000-01 Camshaft TDC Tool T10225
2 VSE6000-02 Gear Puller T10221A
3 VSE6000-03 Water Pump Puller T10222A
4 VSE6000-04 Socket Cap Screw -
This information table provides the Vehicle Manufacturer’s Specialised Tool references
and the Sealey Tool numbers covering the relevant service application.

WARNING! Ensure Health and Safety, local authority and general workshop practice
regulations are adhered to when using tools.
 DO NOT use tools if damaged.
 Maintain tools in good and clean condition for best and safest performance.
 Ensure that a vehicle which has been jacked up is adequately supported with axle stands.
 Wear approved eye protection. A full range of personal safety equipment is available from
your Sealey dealer.
 Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
 DO NOT attempt to start engine or move vehicle whilst in gear with timing devices fitted.
Always display a warning notification on steering wheel when timing engine components.
 Account for all tools, locking bolts, pins and parts being used and DO NOT leave them in or
near the engine.
 WARNING! Incorrect camshaft timing can result in contact between valve head and piston
crown causing damage to the engine.
sIMPORTANT: Always refer to the vehicle manufacturer’s service instructions, or a proprietary
manual, to establish the current procedure and data.
5. SAFETY INSTRUCTIONS
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version
© Jack Sealey Limited VSE6000 Issue:2 (I) - 06/08/13