Sealey Auto Service VS604 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY
AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
AIR CONDITIONING CLUTCH HUB
PULLER/INSTALLER
MODEL No: VS604
1.1 GENERAL SAFETY
 WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this tool.
WARNING! Familiarise yourself with the specific applications and limitations of the kit, as well as any potential hazards.
This kit should be used in conjunction with inspection maintenance procedures recommended in the vehicle manufacturer’s manual.
Ensure that the kit is correct for the task.
Wear the appropriate personal protective equipment for the task. A full range is available from your Sealey dealer.
DO NOT use the kit for any purpose other than that for which it is designed.
Ensure that the vehicle is properly supported with axle stands before working under the vehicle.
 Ensure there is adequate lighting prior to using the kit. A range of inspection lamps are available from your Sealey dealer.
Keep children and unauthorised persons away from the working area.
 DO NOT use the kit if any parts are damaged or missing, as this may cause failure and/or personal injury.
 DO NOT use the kit when you are tired, or under the influence of alcohol, drugs or intoxicating medication.
After use, store in a safe, dry childproof area.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION
3. CONTENTS
VS604 Issue No.1 - 22/03/13
Original Language Version
©Jack Sealey Limited
Deluxe kit for the removal and installation of the air conditioning compressor clutch hubs. Designed to t Harrison, Nippon Denso, Sanden,
Tecumseh, York, Zexel but is also suitable for other compressor manufacturers.
Refer to Parts list on next page.

4. OPERATION
Original Language Version
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
VS604 Issue No.1 - 22/03/13
©Jack Sealey Limited
Environmental Protection.
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
Item Part Number Description
1 VS604-01 Puller Plate (M12.5 internal thread)
2 VS604-02 Puller Plate Retaining Bolts M6x1.25 (3 of)
3 VS604-03 Adaptor Installation Bearing
4 VS604-04 Adaptor (M16 internal thread)
5 VS604-05 Adaptor M22x1.5 (M16 internal thread)
6 VS604-06 Adaptor M22x1.75 (M12.5 internal thread)
7 VS604-07 Adaptor M24x1.5 / M24x2.0 (M16 internal thread)
8 VS604-08 Force Screw Black M12.5 (length 79mm)
9 VS604-09 Force Screw Black M12.5 (length 93.5mm)
10 VS604-10 Force Screw Black M12.5 (length 101.5mm)
11 VS604-11 Force Screw Silver M12.5 (length 116mm)
12 VS604-12 Force Screw M16 Black (length 82.5mm)
13 VS604-13 Force Screw M16 Black (length 89.5mm)
14 VS604-14 Force Screw M16 Black (length 90mm)
15 VS604-15 Force Screw M16 Black (length 100mm)
16 VS604-16 Force Screw M16 Silver (length 100mm)
17 VS604-17 Large washer
N/A 3 x Small washers
The exact congeration of the parts to remove or install the clutch will depend on the air conditioning compressor being worked on. Refer to the
inspection maintenance procedures recommended in the manufacturer's manual.