Sealey VS7233 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
INSTRUCTIONS FOR:
STUD EXTRACTOR SET
MODEL No: VS7233
2. INTRODUCTION
3. CONTENTS
4. SIZE GUIDE CHART
û Do not use the stud extractor set for any purpose other than for which it is designed.
ü Keep the kit free from dirt and grime.
ü Ensure your work area is tidy and free from hazards.
ü Ensure the correct sizes of guide and drill are used to avoid injury and damage to the set.
rWARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover
all possible conditions and situations that may occur. It must be understood that common sense and
caution are factors which can not be built into this product, but must be applied by the operator.
VS7233 Issue No: 2 (l) - 06/08/15
Original Language Version
Suitable for the removal of broken studs and bolts. Supplied with centring pilots for Ø4.75-9.75mm studs, drills,
extractor shafts and nuts. Ideal for engine manifold studs.
Stud size 4.0 4.75 4.75 4.75 6.1 7.2 7.2 7.2 9.0 9.75 12 15
Guide size B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 - -
Guide ext. Ø 6.0 8.0 9.0 10.0 10.0 11.0 12.0 13.0 13.0 14.0 - -
Drill to use 3.2 3.2 3.2 3.2 4.8 4.8 4.8 4.8 6.4 6.4 8.0 8.9
Pin to use PIN 1 PIN 1 PIN 1 PIN 1 PIN 2 PIN 2 PIN 2 PIN 2 PIN 3 PIN 3 PIN 4 PIN 5
Hex extractor D1 D1 D1 D1 D2 D2 D2 D2 D3 D3 D4 D4

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
5 . OPERATION
Original Language Version
5.1 Obtain a replacement for the
broken stud or bolt first so that
you know how deep to drill the
pilot hole.
5.2 Use the size guide chart
overleaf to select the correct
combination of drilling guide,
pin and hex driver.
Where a stud or bolt has
sheared below the insertion
surface select the largest
drilling guide that fits into the
hole as shown in fig.1A.
5.3 Where a stud or bolt has
sheared above the insertion
surface select a drilling guide
that fits closely over the stud
as shown in figs.B&C.
5.4 With the drilling guide in place,
drill a hole into the stud into
which the extraction pin can
be hammered as shown in
figs.D&E. Depending on the
size of the stud it may be
necessary to drill a smaller
pilot hole first which can then
be enlarged to accept the
extraction pin.
5.5 After drilling the stud, remove
the drilling guide and clean
away any particles of metal
left behind.
5.6 Tap the extraction pin into the
hole in the stud as shown in
fig.1E.
5.7 Place the correct hexagonal
driver over the extraction pin
as shown in fig.1F. Apply a
spanner to the hex driver
to remove the bolt/stud.
5.8 Pins 4 and 5 are for the
removal of larger studs and
have no matching drilling
guides.
NOTE:- In some cases where
accessibility is an issue it may
be necessary to remove a
component such as a cylinder
head from a vehicle.
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VS7233 Issue No: 2 (l) - 06/08/15