Sealey SA88 User manual

INSTRUCTIONS FOR:
RETRACTING AIR HOSE REEL
Model No: SA88
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
3. INSTALLATION
3Familiarise yourself with the application and limitations of the air hose reel, as well as the specific hazards.
pWARNING! Disconnect the air hose reel from the air supply before changing accessories, servicing or performing any maintenance.
3Maintain the air hose reel in good condition (use an authorised service agent).
3Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
3Locate and fix the air hose reel in a suitable working area. Do not position the hose in direct sun light, or in areas of extreme heat or
cold. Ensure there is adequate lighting.
pWARNING! Ensure maximum air pressure is not exceeded.
3Keep extended air hose away from heat, oil and sharp edges. Check hose for wear before each use, and ensure all connections are secure.
3Keep the unwound air hose at a safe distance from the working area and free from wet, damp, oily surfaces.
pWARNING! Always wear approved eye or face protection when operating the air hose reel.
3Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
3Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery and contain and/or tie back long hair.
3Keep children and unauthorised persons away from the working area.
7DO NOT operate the air hose reel if any parts are damaged or missing as this may cause failure and/or personal injury.
7DO NOT exceed the rated capacity of the air hose reel.
7DO NOT use the air hose reel for any purpose other than that for which it is designed.
7DO NOT operate the air hose reel when you are tired, under the influence of alcohol, drugs or intoxicating medication.
7DO NOT direct air from the air hose at yourself or others.
3When not in use ensure the air supply is turned off and tools disconnected. Disconnect from the air supply and retract the hose into case.
pWARNING! DO NOT dismantle the hose reel casing, or attempt to remove the screws and covers on the sides. To do so may result in
damage to the appliance and/or personal injury and will invalidate the warranty. Internal maintenance, which will require the opening of the
casing, must only be undertaken by an authorised service agent.
MODEL NO. . . . . . . . . . . . . . . . . . .SA88
Hose length . . . . . . . . . . . . . . . . . . . .15m
Hose bore . . . . . . . . . . . . . . . . . . . .10mm
Maximum pressure . . . . . . . . . . . . .290psi
Hose type . . . . . . . . . . . . . . . . . . . . .PVC
Inlet - Outlet Ø . . . . . . . . . .3/8 - 1/4BSP
2. INTRODUCTION & SPECIFICATION
The SA88 has a hard wearing composite casing with retracting air hose reel, ratchet and free-running operation enabling easy access to locations
within the extended air hose range. The reel comes complete with an attachment bracket for wall or ceiling mounting.
p p
WARNING! Ensure the hose is disconnected from the air supply. Do not position the hose in direct sun light or in areas of
extreme heat or cold.
3.1 Attach the carrying handle to the reel casing just above the hose mouth using the two self tapping screws provided,
3.2. Mounting the reel.
3.2.1 Due to the way the gravity latching system operates the reel should only be mounted in one of the four positions shown below. The
standard bracket supplied (FF2A) will enable you to mount in positions 1 & 2. If wish to mount in positions 3 or 4 you will need to
purchase the optional bracket GBU1.
IMPORTANT - For mounting positions 1 & 3 do not mount the reel upside down on the bracket otherwise the latching system will not
work. Do not mount the reel more than 4.8M above the ground. The maximum weight of any air tool attached to the end of the hose
should not exceed 2kg.
3.2.2. Ensure the wall, ceiling or other structure, to which the air hose is to be fixed is of sound construction and that the securing point will
hold the working strain of the hose when in use.
SA88 - 1 - 160103
1. WALL MOUNT (FF2A) 2. OVERHEAD MOUNT (FF2A) 3. FLOOR / BENCH MOUNT 4. HIGH WALL MOUNT (GBU1)
( Up to 1.8m above ground.) ( Up to 4.5m above ground.) (GBU1) ( Between heights 1.8 to 4.5M )

5. MAINTENANCE & STORAGE
p p
WARNING! Before carrying out routine maintenance or inspection, vent any pressure
remaining in the hose.
5.1 The hose reel does not require special maintenance as it is lubricated for life. To ensure
reliable operation, clean the hose and casing regularly. DO NOT spray or wet the product, but
clean with a cloth and warm water. DO NOT use solvents or detergents, as these may
permanently damage the plastic .
5.2 There are no user serviceable parts. All maintenance and repairs which require the case to
be opened or dismantled should be carried out by an authorised service agent only.
pWARNING! DO NOT dismantle the hose reel casing, or attempt to remove the screws and covers
on the sides. To do so may result in damage to the appliance and/or personal injury and will
invalidate the warranty.
STORAGE:
Should you wish to store the air hose, ensure it is clean and dry. Place the item in a dark, safe, dry, childproof location, where the
temperature will remain reasonably stable. DO NOT store in a nylon, or plastic, bag as this will encourage condensation.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
SA88 - 1 - 160103
3.2.3 Screw fix the bracket to the chosen surface using fixings that are appropriate to the substrate and
strong enough to carry the weight of the reel plus the working strain exerted on it when the hose
is pulled out. When fixing to a vertical surface ensure that the bracket is vertically aligned.
3.2.4 Align the tubular bracket mountings on the reel with the holes in the mounting bracket and slide
the swivel tube through both items to fix the reel to the bracket. Ensure that the retaining flange
on the tube is at the top of the bracket when the reel is mounted vertically.The swivel tube for the
standard bracket is pierced at one end so that a padlock can be attached to it for security
purposes.
3.2.5 Connect the air supply to the reel using a flexible hose sufficiently long to allow the reel to swivel
180Ofrom side to side.
3.2.6 When the reel is positioned overhead the swivelling action can be locked by the use of the
steady bracket provided (as shown in fig.5-A). The steady bracket is positioned between the
main casing and the mounting bracket and is held in position when the swivel tube is inserted.
The steady bracket is not recommended for wall mounting. A
fig 5
4. OPERATION.
6. TROUBLESHOOTING.
4.1 The hose reel has two modes of operation, automatic latching and free run mode. These
modes are selected by sliding the mode switch from side to side as indicated in fig.6. The mode
selected will become effective after at least 12 of hose has been pulled from the reel.
4.2 Automatic latch mode. The hose can be pulled continuously from the reel and will only latch
when allowed to run back slowly to the nearest latch interval. ( The hose will latch every 18.) To
rewind the hose pull it out from the reel by 12 and release it quickly to activate the rewind
mechanism. Guide the hose back into the reel to avoid bunching.
4.3 Free run mode. The hose will not latch when pulled out. To rewind reduce the tension and
guide the hose slowly back into the reel to avoid bunching.
pWARNING! Do not let go of the hose during rewind in either mode as an uncontrolled rewind
may result in injury to persons in the path of the hose and/or damage to the reel.
fig 6
PROBLEM POSSIBLE CAUSE SOLUTION
Hose will not retract. Hose bunching within reel. Pull hose out of reel and guide back in.
Spring tension too tight. Have spring tension adjusted by authorised service agent..
Replacement hose too heavy. Have correct hose fitted by authorised service agent..
Reel will not latch. Reel mounted upside down. Reverse reel on bracket.
Releasing tension too quickly. Release tension more slowly.
Broken latching pawl or mode switch. Have broken part replaced by authorised service agent..
Reel leaks. Damaged hose. Have new hose fitted by authorised service agent..
Loose air connection. Tighten fitting.
Worn swivel seals. Have new seals fitted by authorised service agent.
www.sealey.co.uk
01284 757500 01284 703534 [e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk. Web
email

ITEM PART NO. DESCRIPTION
1 SA88/RP2 INLET SIDE PLATE
2 SA88/RS62 SWIVEL SHAFT
3 SA88/RS41 SWIVEL BODY ASSEM.
4 SA88/Z9 CIRCLIP
5 SA88/RP33 DRUM ASSEMBLY
6 SA88/RP36S OUTER CASE ASSEM.
7 SA88/RP36 OUTER CASE PLAIN
8 SA88/RP90 TENSION PLATE ASSEM.
9 SA88/RP80 LATCHING PLATE ASSEM
10 SA88/RP70 LATCHING CUP ASSEM.
11 SA88/RP6S CARRY HANDLE
12 SA88/BS115 O RING SEAL
13 SA88/RH21S HOSE KIT ASSEMBLY
14 SA88/Z10S HOSE STOPPER
ISSUE NO . . . . . . . . . . . .1
ISSUE DATE . . . .22/01/03
www.sealey.co.uk
01284 757500 01284 703534 [e-mail]
Web email
PARTS INFORMATION FOR:
RETRACTING AIR HOSE REEL
Model No: SA88