Sealey TC900.V2 User manual

INSTRUCTIONS FOR
BEAD SEATING TOOL
MODEL NO: TC900.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Ensure the bead seating tool is in good order and condition before use.
9Before carrying out maintenance on the unit ensure that the pressure has been vented.
9Use only authorised attachments and parts. Unauthorised items may be dangerous and will invalidate your warranty.
9Read the instructions regarding any accessory used with the bead seater.
9Keep the work area clean and tidy.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip safety shoes.
9Ensure the working area is well lit.
9Always wear safety glasses and ear defenders when using the bead seater.
9Keep children and unauthorised persons away from the working area.
8DO NOT use the bead seater to perform a task for which it is not designed.
8DO NOT deface, or remove, the certification plate attached to the bead seater.
▲DANGER! DO NOT direct compressed air towards people or animals.
WARNING! The bead seater is a pressure vessel and the following safety measures apply.
8DO NOT use the bead seater without the safety valve fitted.
8DO NOT tamper with the safety valve, DO NOT modify or alter the bead seater in any way and DO NOT strap anything to it.
8DO NOT subject the bead seater to impact, vibration or heat and DO NOT allow contact with abrasives or corrosives.
9Drain condensation from bead seater daily, inspect inside walls for corrosion every three months and have a detailed internal and external
inspection carried out annually. The bead seater shell must not fall below the certified thickness at any point.
WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur.
It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.
2. INTRODUCTION
The easy and instant way to seat tubeless tyre beads. Dumps air into tyre void forcing bead to seat against rim for inflation. Air release is controlled
by a hand lever operating a ball valve. Fully certified tank with gauge and safety valve prevents over pressurising. Suitable for use on cars,
commercials, agricultural and ATV tyres.
3. SPECIFICATION
Model No: .............................................................. TC900.V2
Maximum Pressure ...................................... 150psi(10.4 bar)
Tank Capacity ................................................................. 19ltr
Weight......................................................................... 12.6kg
4. ASSEMBLY
Check that all components are present and in good order. Screw the Barrel rmly
into the Air Release Valve using PTFE tape or equivalent to enable sealing
and ease of removal.
5. OPERATION
5.1. TO CHARGE THE TANK.
5.1.1. Attach an air line to the air inlet connection on the bead seater, open the inlet valve and charge the tank to required pressure. The
normal working pressure varies from 50psi to 130psi, depending on the size and condition of the tyre. The bead seater can help inflate
all passenger, truck and even some small agricultural tyres. When used with the wheel in the upright position it will normally require a
pressure over 90psi to set the bead.
TC900.V2 Issue 1 22/01/18
Original Language Version
© Jack Sealey Limited
Refer to
Instruction
Manual
Wear Protective
Gloves
Wear Eye
Protection
Wear Ear
Protection
Wear Protective
Clothing

5.2. USING THE BEAD SEATER IN THE HORIZONTAL POSITION.
5.2.1. Adjust the barrel, so that the barrel flange is on the top, ensuring that it is secure.
5.2.2. Ensure that both beads of the tyre have been well lubricated and position the wheel on to a stand. The valve stem should be pointing
upwards and the wheel should be off the ground so that the lower bead should be already seated.
5.2.3. Position the bead seater so that the weight of the unit is resting firmly and comfortably on your leg, and rest the barrel flange on
the rim of the wheel directly opposite the valve stem. Attach an air line to the valve stem to simultaneously assist in the inflation process.
The bead seater should be positioned at an angle of between 50 and 70 degrees (fig.1), so that the barrel is pointing directly into the
largest gap between the tyre and the wheel (fig.3).
5.2.4. Holding the bead seater securely with one hand and keeping it steady against the wheel quickly open the release valve with the other
hand. If the bead does not seat, recharge the tank to a higher pressure and repeat the procedure.
NOTE: Once the bead has been set, if required, move the wheel into a tyre cage and inflate to the manufacturers recommended
pressure.
5.3. USING THE BEAD SEATER IN THE UPRIGHT POSITION (TRUCK TYRES ONLY).
5.3.1. Adjust the barrel so that the barrel flange is on the bottom, ensuring that the lock nut holding it is secure.
5.3.2. Position the wheel against a wall or a solid prop. Make sure that the valve stem is at the bottom and facing towards you.
5.3.3. Attach an air line to the valve stem to simultaneously assist in the inflation process.
5.3.4. The bead seater should be positioned at an angle of between 50 and 70 degrees (fig.2), so that the barrel is pointing directly into the
largest gap between the tyre and the wheel (fig.3).
5.3.5. Holding the bead seater securely with one hand and keeping it steady against the wheel quickly open the release valve with the other
hand. If the bead does not seat, recharge the tank to a higher pressure and repeat the procedure.
NOTE: Once the bead has been set, if required, move the wheel into a tyre cage and inflate to the manufacturers recommended
pressure.
WARNING! Always wear the personal safety equipment as recommended in these instructions whilst using this product.
fig.1
Original Language Version
© Jack Sealey Limited TC900.V2 Issue 1 22/01/18
fig.2
fig.1
fig.3
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.