Sealey SA95.V3 User manual

AIR ADHESIVE STRIPE REMOVAL TOOL PREMIER
MODEL NO: SA95.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.
WARNING! Disconnect from air supply before changing accessories or servicing.
9Maintain the tool in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
9Use in a suitable clean and tidy work area, free from unrelated materials and with adequate lighting.
9Before each use check pad for condition. If worn or damaged replace immediately.
9Ensure the pad rating is the same as, or greater than, the RPM rating of the tool.
9Ensure there are no flammable or combustible materials near the work area.
WARNING! Always wear approved eye or face and hand protection when operating the tool.
9Use face, dust, or respiratory protection in accordance with COSHH regulations.
9Depending on the task, noise levels may exceed 87dB in which case wear safety ear defenders.
9Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.
9Wear appropriate protective clothing and keep hands and body clear of working parts.
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9Check moving parts alignment on a regular basis.
9Ensure workpiece is secure before operating the tool. Never hold a workpiece by hand.
9Check the workpiece to ensure there are no protruding screws, bolts, nuts, nails, stones, etc.
9Avoid unintentional starting.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 90psi.
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure that all connections are secure.
9Prolonged exposure to vibration from this tool poses a health risk. It is the owner’s responsibility to correctly assess the potential hazard
and issue guidelines for safe periods of use and offer suitable protective equipment.
8DO NOT use the tool for a task it is not designed to perform.
8DO NOT operate tool if any parts are damaged or missing as this may cause failure and/or personal injury.
WARNING! DO NOT use on any materials containing asbestos.
8DO NOT carry the tool by the hose, or yank the hose from the air supply.
8DO NOT operate tool when you are tired, under the influence of alcohol, drugs or intoxicating medication.
8DO NOT carry the tool with your finger on the power lever.
8DO NOT direct air from the air hose at yourself or others.
9When not in use disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION
Composite cover moulded around lightweight aluminium alloy housing reduces effects of chill on operator’s hands and provides added control. Air
motor with quality bearings for smooth and powerful operation. Exhaust outlet adjusts 360° keeping air ow away from operator. Ideal for removing
pinstripes or double-sided tape from panel prior to renishing. Suitable for the professional workshop.
3. SPECIFICATION
Model no .................................................................. SA95.V3
Free speed...............................................................2500rpm
Pad size .............................................................Ø88 x 15mm
Inlet size....................................................................1/4”BSP
Operating pressure ....................................................... 90psi
Weight.............................................................................. 1kg
Noise power/pressure ........................................ 103/92dB(A)
Vibration/uncertainty ........................................ 0.49/0.54m/s²
Thread size .............................................................. 1/4”UNC
Replacement pad .....................................................SA95/PX
Refer to
instruction
manual
Wear eye
protection
Wear a mask Wear protective
gloves
Wear ear
protection
Original Language Version
© Jack Sealey Limited SA95.V3 | Issue:2 (H,F) 19/12/18

4. PREPARATION
4.1. AIR SUPPLY
WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tool. Too high an air pressure and unclean
air will shorten the product life due to excessive wear and may be dangerous, causing damage and/or personal injury.
4.1.1. Ensure the air valve (or trigger) is in the “off” position before connecting to the air supply.
4.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
4.1.3. Drain the air tank daily. Water in the air line will damage the tool and will invalidate your warranty. Clean air inlet filter weekly.
Recommended hook-up procedure is shown in fig.2.
4.1.4. Line pressure should be increased to compensate for unusually long air hoses (over 8metres).
4.1.5. The minimum hose diameter should be 1/4” internal diameter and fittings must have compatible dimensions.
4.1.6. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
4.2. COUPLINGS
4.3. Vibration may cause failure if a quick change coupling is connected directly to the tool. To overcome this, connect a leader hose to the
tool (Sealey ref: AH2R or AH2R/38). A quick change coupling may then be used to connect the leader hose to the air line recoil hose.
See g.1 & g.2.
5. ASSEMBLY
WARNING! Ensure you read, understand and apply Section 1 safety instructions.
5.1. Screw composite pad fully onto shaft of removing tool. Use only pads with speed ratings equal to or higher than the speed rating of the
tool. A spanner is provided to hold the shaft during pad removal.
5.2. Connect air supply to tool and press control valve lever (push safety catch forward) to check for correct operation.
5.3. The air ow may be regulated by the control valve lever.
6. OPERATION
6.1. DO NOT apply excessive pressure, let the tool do the work. Start the tool and bring the edge of the pad to the work surface smoothly
and slowly. Move the tool back and forth in overlapping areas to remove the stripe. Lift the pad from the work surface before stopping
the tool. Regularly check the pad for wear - note minimum diameter marking - and always change a damaged pad.
8DO NOT allow tool to run in “idle rotation” for an extended period of time as this will damage the bearings.
6.1.1. A new pad should be run on a hidden or scrap panel to buff the surface before being used for pinstripe removal.
6.1.2. Before starting each job run the pad on a patch of hidden paintwork to check that no damage is caused.
6.1.3. When used on two pack paints the surface nish may be slightly marked or hazy. Use a high grade cutting compound to restore the
surface nish.
6.1.4. When used on cellulose paints, greater care and time are required to ensure that the minimum of heat is generated. If this care is not
taken, heat will damage the surface nish.
6.1.5. The tool will also remove the double sided tape used to attach body trim. This process is slower than stripe removal and may produce
an unpleasant odour.
7. MAINTENANCE
WARNING! Disconnect air supply before changing accessories, servicing or performing maintenance. Replace or repair damaged parts.
Use genuine parts only. Non-authorised parts may be dangerous and will invalidate the warranty.
7.1.1. If there is no oiler in the air supply system, lubricate the tool daily with a few drops of good grade air tool oil such as Sealey ATO/500 or
ATO1000, dripped into the air inlet before use.
7.1.2. Clean the sander after use and change pad when required.
7.1.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air system. Moisture or restriction in the air line. Incorrect size or type of hose
connectors. To remedy check the air supply and follow instructions in Section 3.
b) Grit or gum deposits in the tool may also reduce performance. If your model has an air strainer
(located in the area of the air inlet), remove the strainer and clean it. Flush the tool out with gum
solvent oil or an equal mixture of SAE 10 oil and kerosene. Allow to dry before use.
7.1. If you continue to experience problems, contact your local Sealey service agent.
7.2. For a full service contact your local Sealey service agent.
7.3. When not in use, disconnect from air supply, clean and store in a safe, dry, childproof location.
fig.1
fig.2
Original Language Version
© Jack Sealey Limited SA95.V3 | Issue:2 (H,F) 19/12/18

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
7.4.
7.5.
.
Original Language Version
© Jack Sealey Limited SA95.V3 | Issue:2 (H,F) 19/12/18
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ............... 0.49 m/s²
Uncertainty value (k): ............................................. 0.54 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified
accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk - Hand-Arm Vibration at Work.