Sealey VSE6541 User manual

HIGH PRESSURE FUEL PUMP REMOVER/
INSTALLER - FORD 2.0D ECOBLUE
MODEL NO: VSE6541
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Wear approved eye protection. Wear appropriate Personal Protective Equipment. A full range of Personal Protective
Equipment is available from your Sealey Stockist.
WARNING! Ensure that Health & Safety, Local Authority Regulations and general workshop practice Regulations are adhered to
when using tools.
8DO NOT use tools if damaged.
9Maintain tools to ensure that they are in an adequate condition for safe use and optimum performance.
9Ensure that a vehicle that has been raised by a jack is adequately supported. Use axle stands.
9Wear suitable clothing to avoid snagging. DO NOT wear jewellery. Tie back long hair.
9Account for all tools, parts and components being used. DO NOT leave these in or near the engine. Return tools to suitable storage
after use.
IMPORTANT! These Instructions are provided as a guide only. Always refer to the vehicle manufactures’ service instructions or a
proprietary manual to establish the correct procedure and data.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations. The Operator/
user must apply caution and common sense (good practical sense).
9When timing an engine, always prevent the engine from being turned over. Use a notice and/or inhibit the engine.
WARNING! Incorrect or out of phase camshaft timing can result in contact between the valve head and the piston crown. This will
cause damage to the engine.
2. INTRODUCTION
Essential tool for removing/installing the high pressure fuel pump. Time saving tool as the fuel pump drive gear retains its timed position when
pump is removed. Supplied in a storage case with full instructions.
3. CONTENTS
4. APPLICATIONS
MAKE MODEL
Ford: Transit (17-18)
Tourneo Custom (16-18)
Transit Custom (16-18)
Item Part Number Description
1 VSE6541.01 Fuel Pump Removal/Installation Plate
2 VSE6541.02 Plate Bolts 6mm x 30mm (3)
3 VSE6541.03 Stepped Bolts (3)
4 VSE6541.04 Nuts 6mm (3)
5 VSE6541.05 Forcing Screw
6 VSE6541.06 Cover
7 VSE6541.07 Installation Bolt
ENGINE CODE(S):
2.0D EcoBlue: YFMS, YNFS, YLF6, YMF6, TNF6, YLR6, YMR6, YNR6
VSE6541 Issue 1 02/10/19
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection

5. OPERATION
5.1. This kit has been designed for the removal and replacement of the high pressure fuel pump from the drive gear for the applications
listed. The gear will be maintained in its correctly timed position so that no adjustments to the timing are required when the pump is
 retted.
NOTE: The forcing screw threads must be kept clean and lubricated with a high quality grease.
5.2. REMOVAL
5.2.1. Removetheinspectioncoverfromthetimingcoverandremovethexingboltfromtheinjectionpumpdrivegear.
5.2.2. FittheshortendoftheVSE6541.03SteppedBoltsintothepumpdrivegear,ttheVSE6541.01FuelPumpRemoval/Installation
Plate and secure the Pump Plate to the cylinder block using the bolts provided. Secure the Pump Plate to the stepped bolts using
the nuts provided.
5.2.3. After disconnecting the high pressure fuel pump connections, insert the lubricated VSE6541.05 Forcing Screw into the Pump Plate
 andturninaclockwisedirectiontopushthefuelpumpoutofthedrivegear.(g.1)
5.3. INSTALLATION
5.3.1. RemovetheForceScrewandtthehighpressurefuelpumpintoposition.
5.3.2. Slide the VSE6541.07 Installation Bolt through the VSE6541.06 Cover and Pump Plate and screw into the high pressure fuel pump.
NOTE: Apply a small amount of high quality grease to the VSE6541.06 Cover outer face.
5.3.3. TurntheInstallationBoltinaclockwisedirectiontopulltheinjectionpumpintothedrivegearandbackintoposition.(g.2)
g.1
g.2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
VSE6541 Issue 02/10/19
Original Language Version
© Jack Sealey Limited