Sealey PC300SDAUTO.V3 User manual

Original Language Version PC300SDAUTO.V3 Issue No.2 20/10/09
1. SAFETY INSTRUCTIONS
1.1 ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to
read, understand and comply with the following: You must check all
electrical products, before use, to ensure that they are safe. You must
inspect power cables, plugs, sockets and any other connectors for
wear or damage. You must ensure that the risk of electric shock is
minimised by the installation of appropriate safety devices. A
Residual Current Circuit Breaker (RCCB) should be incorporated in
the main distribution board. We also recommend that a Residual
Current Device (RCD) is used. It is particularly important to use an
RCD with portable products that are plugged into a supply which is
not protected by an RCCB. If in any doubt consult a qualified
electrician. You may obtain a Residual Current Device by contacting
your Sealey dealer. You must also read and understand the following
instructions concerning electrical safety.
1.1.1 The Electricity at Work Act 1989 requires that all portable
electrical appliances, if used on business premises, are tested
by a qualified electrician, using a Portable Appliance Tester
(PAT), at least once a year.
1.1.2 The Health & Safety at Work Act 1974 makes owners of
electrical appliances responsible for the safe condition of those
appliances and the safety of the appliance operators. If in any
doubt about electrical safety, contact a qualified electrician.
1.1.3 Ensure that the insulation on all cables and on the appliance is
safe before connecting it to the power supply. See 1.1.1. and
1.1.2. and use a Portable Appliance Tester.
1.1.4 Ensure that cables are always protected against short circuit
and overload.
1.1.5 Regularly inspect power supply cables and plugs for wear or
damage and check all connections to ensure that none is loose.
1.1.6 Important: Ensure that the voltage marked on the appliance
matches the power supply to be used and that the plug is fitted
with the correct fuse - see fuse rating at right.
1.1.7 DO NOT pull or carry the appliance by the power cable.
1.1.8 DO NOT pull the plug from the socket by the cable.
1.1.9 DO NOT use worn or damaged cables, plugs or connectors.
Immediately have any faulty item repaired or replaced by a
qualified electrician. When a BS 1363/A UK 3 pin plug is
damaged, cut the cable just above the plug and dispose of the
plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth
terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all
wires have been
correctly connected,
that the cable outer
insulation extends
beyond the cable
restraint and that the
restraint is tight.
Double insulated
products, which are
always marked with
this symbol , are
fitted with live (brown)
and neutral (blue)
wires only. To rewire,
connect the wires as
indicated in diagram. DO NOT connect either wire to the earth
terminal.
1.1.10 Products which require more than 13 amps are supplied
without a plug. In this case you must contact a qualified
electrician to ensure that a suitably rated supply is available.
We recommend that you discuss the installation of
an industrial round pin plug and socket with your electrician.
1.1.11 If an extension reel is used it should be fully unwound before
connection. A reel with an RCD fitted is preferred since any
appliance plugged into it will be protected. The cable core
section is important and should be at least 1.5mm², but to be
absolutely sure that the capacity of the reel is suitable for this
product and for others which may be used in the other output
sockets, we recommend the use of 2.5mm² section cable.
1.2 GENERAL SAFETY
Disconnect the cleaner from the power supply before servicing,
changing accessories, or performing any maintenance.
Use only genuine parts and accessories. Unauthorised parts
and accessories may be dangerous and will invalidate your
warranty.
Maintain the cleaner in good condition. Use an authorised agent for
servicing. Keep machine clean, but DO NOT use solvents.
DO NOT operate the unit without the locking cartridge filter in
place (except when wet vacuuming when the foam sleeve filter
is used). Using the cleaner without a locking cartridge filter
will cause machine faults and will invalidate your warranty.
Wear protective clothing and gloves.
DO NOT allow children or untrained persons to operate the
cleaner.
DO NOT place attachments close to your face (especially eyes,
ears, etc). Do not point the hose end at other persons or animals.
sDANGER! DO NOT vacuum hot or glowing ash, cigarette
ends, inflammable, explosive, corrosive or other dangerous
substances.
DO NOT leave machine running unattended. Turn power
supply OFF and DO NOT leave the vicinity until motor has
come to a complete stop.
DO NOT operate the cleaner while under the influence of
drugs, alcohol or impairing medication, or if you are tired.
DO NOT use the cleaner in the rain or in very damp conditions.
DO NOT use the cleaner for a task it is not designed to
perform.
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS, AND
CAUTIONS. USE THIS PRODUCT CORRECTLY, AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO
MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY.
INDUSTRIAL VACUUM CLEANER
WITH AUTO START/STOP
INSTRUCTION MANUAL FOR MODEL:
PC300SDAUTO.V3
2. INTRODUCTION & SPECIFICATION
Introduction: Powerful 1400Watt motor head gives incredible
suction through Ø35mm hosing. May also be used as a blower.
Integral three-pin BS socket provides power supply for dust-free
tools up to 1400W. When used in conjunction with a power tool the
cleaner auto-starts when the tool is started and auto-stops 10
seconds after the tool is switched off - to ensure tool and hose are
left free of dust. Includes stainless steel drum on two castors and
two fixed wheels & stainless steel telescopic rigid extension tube as
well as tools for wet and dry operations. Tool stowage points on head
and base. Supplied with cartridge filter and wet-use foam filter.
Specification
Motor:.......................................230V1400W
Container ...........................................30ltr
Weight .............................................9kg
Vac Accessories Ø:..................................35mm
Max vacuum pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165mbar
Airflow .........................................120m³/hr
Filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locking Cartridge
FUSE RATING 13 AMP
Blue
Neutral
Wire
Yellow & Green
Earth Wire
Cable
Restraint
Brown
Live
Wire

Original Language Version PC300SDAUTO.V3 Issue No.2 20/10/09
3. CONTENTS
3.1 Carton content
3.1.1 Carefully unpack the carton.
3.1.2 Locate the two side latches (fig. 1.19) which hold the power
head in place.
3.1.3 Undo the latches, remove the top section and take out the
items in the container.
3.1.4 Check and identify each component as listed below. If anything
is missing or damaged please contact your supplier immediately.
Item Description
1 Flexible vacuum hose
2 Combination nozzle
3 Telescopic suction tube
4 Vacuum hose connection
5 Crevice nozzle
6 Noise diffuser
7 Dust free tool adaptor
Part No:PC200SDAV3.43
8 Foam filter
9 Locking Cartridge filter
(fitted as standard)
10 Container, (Stainless Steel)
11 ON/OFF switch
Item Description
12 Dust free tool socket
13 Handle
14 Function switch
15 Latch (2)
16 Wheel (2)
17 Castors (2)
18 Drain cap
19 Axle
20 Washers (4)
21 'R' clip (2)
22 Hub caps (2)
fig 1
4. ASSEMBLY
4.1 Ensure the mains plug is disconnected.
4.2 Undo latches that secure the power head to the stainless
container.
4.3 Lift off the power head and put carefully to one side.
4.4 Locate the castors and wheels ready for assembly.
4.5 Turn the container upside down. Push the castor spindles
fully home into the mounting collars provided on the
underside of the lower moulding.
4.6 Push the rear axle tube through the mounting points provided
at the back of the lower moulding so that it protrudes equally
at either end. Slide a washer over each end of the axle
followed by a wheel and another washer. Retain the wheels
and washers by inserting an 'R' clip through the holes in
each end of the axle tube. Snap a hub cap into place on
each wheel.
4.7 For dry vacuum cleaning use the locking cartridge filter
supplied. NOTE: Do not operate the cleaner without a
cartridge filter fitted as this will damage the machine and
invalidate your warranty. Ensure the filter is correctly
fitted before every use.
4.8 If wet vacuuming remove the cartridge filter and push the
foam filter over the filter basket instead.
4.9 Replace the top section onto the container.
4.10 Align up the top section with the latches and snap into place,
by applying pressure at the mid point of the clasps.
4.11 For quiet operation insert the noise diffuser (fig.1-6) into the
blower port and push it firmly home.
4.12 Screw the large end of the vacuum hose into the front inlet
of the container.
4.13 Choose the desired nozzle and push it onto the telescopic
suction tube.
5. SWITCH OPERATION
5.1 OPERATE VACUUM ONLY.
5.1.1 Select single bar position on function switch.
5.1.2 Move the ON/OFF switch to ('I') position to start the cleaner.

Original Language Version PC300SDAUTO.V3 Issue No.2 20/10/09
7. WET VACUUM CLEANING
7.3 To the same flexible hose as used in dry cleaning fit the
desired nozzle.
7.4 Ensure the switch is ‘Off’ (position ‘0’) before plugging into
the power supply.
7.5 Press the switch to ‘On’ (position ‘I’).
Note: To vacuum large quantities of liquid, from a sink or
tank etc, do not immerse the nozzle completely in the liquid,
leave a gap at the top of the nozzle opening to allow an air
inflow. The machine is fitted with a float valve which stops
the suction action when the tank has reached its maximum
capacity. The user will notice an increase in motor speed.
When this happens, turn off the machine, disconnect from
power supply and empty the container either by removing
the power head and pouring the liquid out or by removing the
drain cap at the base of the container. After wet vacuuming,
turn the machine off and unplug from power supply. Empty the
container and clean and dry the inside and outside before
storage. Remember! After wet vacuuming the foam filter must
be removed and a cartridge filter must be fitted before dry
vacuuming again.
WARNING! Ensure you read, understand and apply Section 1.
‘Safety Instructions’. Reminder: Remove plug from power
supply before opening unit. DO NOT vacuum solvents,
explosives, inflammable and/or hazardous liquids such
as petrol, oil, spirits, paint, thinners, acids etc.
WARNING! Not designed for liquid storage. Always
empty liquids after use and before storing.
7.1 Ensure the machine is unplugged from the power supply.
Make sure the tank is clean and free from dust and dirt.
7.2 Remove the cartridge filter and fit a foam filter over the filter
basket. Replace the top section onto the container.
WARNING! Ensure you read, understand and apply
Section 1 ‘Safety Instructions’.
Reminder: DO NOT vacuum hazardous substances. Use
of an incorrect cartridge filter will invalidate your
warranty.
6.1 Ensure the machine is unplugged from the power supply.
6.2 Remove the top section and with the raised rim uppermost fit
the cartridge filter tube down over the filter basket and push
fully home. Place the locking disc onto the top of the filter
and turn the locking bar until the latch drops into the slot in
the top of the filter cage. Continue turning until the filter is
fully locked down. (see below)
6.3 Reposition the head onto the drum body and clip in place.
6.4 Insert the larger end of the flexible hose into the front inlet on
the container and lock in place. Push the required attachment
onto the free end of the hose.
6.5 Plug in the power supply.
6.6 Switch to the ‘On’ (position ‘I’).
6.7 When you have completed vacuuming, press the switch to
‘Off’ (position ‘O’) and unplug from power supply.
Regularly check the container and dispose of dust and
debris when it is 1/2 full.
6. DRY VACUUM CLEANING
8. BLOWING
WARNING! Wear a dust mask.
WARNING! Always wear safety goggles when using the
unit for blowing.
WARNING! Keep bystanders clear from blowing debris.
Make sure the container is empty before using the unit
as a blower.
8.1 Remove the hose from the vacuum port and insert the large
end of the hose into the blowing port on the other side of the
power head and twist to the right to lock it in place.
8.2 Fit the desired extension tube/nozzle to the free end of the
vacuum hose.
8.3 Ensure the ON/OFF switch is in the OFF position.
8.4 Plug the unit into the mains power supply.
8.5 Take firm hold of the loose end of the hose and move the
ON/OFF switch to the ON 'I' to start the motor.
8.6 If the unit does not appear to be blowing, switch OFF and
check for blockages in the hosepipe.
5.2 OPERATE VACUUM WITH DUST FREE TOOL
5.2.1 Select double bar position on function switch.
5.2.2 Move the ON/OFF switch to the ('I') position.
5.2.3 Vacuum cleaner starts when tool is switched on.

Original Language Version PC300SDAUTO.V3 Issue No.2 20/10/09
10. MAINTENANCE
10.1 GENERAL MAINTENANCE.
10.1.1 Ensure the machine is unplugged from the power supply. (1)
10.1.2 Disconnect the hose from the container. (2)
10.1.3 Undo the clasps and remove motor head from the container. (3)
10.1.4 Clear out any dirt or debris from the container and hose. (4)
10.1.5 Check that the telescopic suction tube operates smoothly,
and check the power cable to make sure it has not been
damaged.
10.2. CARE OF CARTRIDGE FILTER
IMPORTANT! Clean or change the cartridge filter regularly
for best performance and long product life. The cartridge
filter is essential for the proper functioning of the cleaner. If
the machine is used without a cartridge filter the motor
will burn out and the warranty will be voided. Always
keep a new, spare filter on hand.
10.2.1 The cartridge filters supplied are made of a high quality
material designed to trap small dust particles and should
only be used for dry vacuum cleaning. If the cartridge filter
becomes wet it will clog very quickly and be very
difficult to clean. Always handle filters very carefully when
removing and cleaning them. Check the filter for tears or
small holes. Replace the filter if it is found to be damaged.
11. TROUBLESHOOTING
Symptom Possible causes Solutions
Vacuum will not operate No power supply Check power supply - cable, breakers, fuses.
Faulty power cable Unplug and check the power cable. If
damaged have it replaced by your local Sealey
dealer.
Container full Empty container
Dust expelled from the motor cover Cartridge lter missing or damaged Fit cartridge lter or replace damaged lter
Reduced efciency and increased motor/
speed vibration
There is a blockage in the nozzle or hose
or in the container inlet.
Cartridge lter blocked by ne dust.
Check nozzle, hose and container inlets and clear
any blockages found.
Remove lter and clean it or install new lter.
12. CONSUMABLES
MODEL..................................................................................................................................................................................PC300SDAUTO.V3
Locking Cartridge Filter (Must be used for dry vacuuming)................................................................................................. Part No. PC200CFL
Foam Filter ......................................................................................................................................................................... Part No. PC200FF10
Dust Bags (Optional) ........................................................................................................................................................... Part No. PC300PB5
IMPORTANT! IF THE MACHINE IS USED WITHOUT A CARTRIDGE FILTER FITTED THE MOTOR WILL BURN OUT EVENTUALLY AND
YOUR GUARANTEE WILL BE INVALIDATED. ALWAYS KEEP A SPARE CARTRIDGE FILTER HANDY.
10.4 CLEANING CARTRIDGE FILTER
10.4.1 To remove the cartridge filter pull it carefully upwards and off
the filter cage. (C)
10.4.2 Clean the cartridge by gently tapping it over a waste
receptacle or lightly brushing with a soft brush. Do this
outdoors. (D)
10.4.3 If a cartridge filter becomes inadvertently wetted it should be
removed and allowed to air dry for 24 hours before reinstalling.
10.5 FITTING A FOAM SLEEVE FILTER (WET VACUUM ONLY)
10.5.1 Remove the power head and turn it upside down. Carefully
remove the cartridge filter and store safely for future use.
10.5.2 Slide the foam sleeve filter down over the filter cage ensuring
that the whole cage is covered. See 1`& 2
10.5.3 Invert the power head and refit it onto the container
10.6 CLEANING A FOAM SLEEVE FILTER
10.6.1 Carefully remove the foam sleeve from the filter cage.(3)
10.6.2 Wash the foam sleeve in a mild soap and water solution and
then rinse it in clean water. (4)
10.6.3 Allow the filter to air dry before installing and using again.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
10.3 INSTALLING CARTRIDGE FILTER (DRY VACUUM ONLY)
10.3.1 Remove the top section and with the raised rim uppermost fit
the cartridge filter tube down over the filter basket and push
fully home. Place the locking disc onto the top of the filter
and turn the locking bar until the latch drops into the slot in
the top of the filter cage. Continue turning until the filter is
fully locked down. (see below)
9.1 Connect the tool to the vacuum hose using the rubber adaptor
supplied. Ensure that the ON/OFF switch is in the OFF
position then plug the dust free tool into the covered socket
provided on the front of the power head (see fig.1-12). Move
the function switch to the double bar position. Move the ON/
OFF switch to the ON ('I') position. The vacuum cleaner will
start automatically when the tool is switched on. When the
tool is switched off the vacuum will continue to run for 10
seconds to ensure that the tool and hose are left free of dust.
9. USING DUST FREE TOOLS