Sealey Sm48.v3 User manual

INSTRUCTIONS FOR:

DUST & CHIP EXTRACTOR

MODEL No: SM48.v3

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and

properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY AND WILL INvALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1.2 GENERAL SAFETY

WARNING! Disconnect the extractor from the mains power and ensure the impeller is at a complete standstill before attempting

to change accessories, service or perform any maintenance.

Maintain the extractor in good condition (use an authorised service agent).

Replace or repair damaged parts. Use recommended parts only. Non-authorised parts may be dangerous and will invalidate the warranty.

Locate the extractor in a suitable working area. Ensure the surface is flat and firm. Keep area clean and tidy and free from unrelated

materials, and ensure there is adequate lighting.

Keep the extractor clean for best and safest performance and check moving parts alignment regularly.

Remove any tools from the extractor and the vicinity before turning it on.

WARNING! Wear approved safety eye protection, ear defenders, and gauntlets, and, if dust is generated, respiratory protection.

Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.

Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

Keep children and unauthorised persons away from the working area.

DO NOT use the extractor for any purpose other than that for which it is designed. DO NOT pick up glass, metal or water.

DO NOT allow untrained persons to operate the extractor.

DO NOT get the unit wet or use in damp or wet locations or areas where there is condensation.

WARNING! DO NOT use extractor where there are flammable liquids, solids or gases such as petrol, paint solvents, waste wiping rags etc.

DO NOT operate the extractor if any parts are missing or damaged as this may cause failure and/or personal injury.

DO NOT operate the extractor when you are tired or under the influence of alcohol, drugs or intoxicating medication.

When not in use switch the extractor off and isolate from the power supply.

1.1. ELECTRICAL SAFETY. WARNING! It is the user’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads,

plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation

of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We

also recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD

together with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified

electrician. You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the

following instructions concerning electrical safety.

1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance

and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply.

See 1.1.1. & 1.1.2. above and use a Portable Appliance Tester (PAT).

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply, leads, plugs for wear and damage and connections, to

ensure that none is loose.

1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply

to be used, and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may

require a fuse smaller than 13 amps for certain products (subject to 1.1.10. below), see fuse

rating at right.

1.1.7. DO NOT pull power plugs from sockets by the power cable.

1.1.8. DO NOT use worn or damage leads, plugs or connections. Immediately replace or have repaired

by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of damage,

cut off and fit a new plug according to the following instructions (discard old plug safely).

(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to live terminal ‘L’.

c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

After wiring, check that there are no bare wires, that all wires have been correctly

connected, that the cable outer insulation extends beyond the cable restraint and

that the restraint is tight.

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always

marked with this symbol . To re-wire, connect the brown and blue wires as indicated above. DO NOT connect the brown or

blue to the earth terminal.

1.1.9. Some products require more than a 13 amp electrical supply. In such a case, NO plug will be fitted. You must contact a qualified

electrician to ensure a 30 amp fused supply is available. We recommend that you discuss the installation of a industrial round pin plug

and socket with your electrician.

1.1.10. Cable extension reels. When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD

fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cable on the cable

reel is important. We recommend that at least 1.5mm² section cable but to be absolutely sure that the capacity of the cable reel is

suitable for this product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

Blue

Neutral

wire

Yellow & Green

Earth wire

Cable

restraint

FUSE RATING

THIS PRODUCT MUST

BE FITTED WITH A

13 AMP FUSE

Brown

Live

wire

Original Language Version SM48.V3 Issue: 4 - 25/03/10

The SM48.V3 is designed to extract dust, saw dust and other fine debris from wood machining. It should not be used to extract metallic

debris, glass or water.

2. APPLICATION & SPECIFICATION

Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700cfm

Impeller diameter .....................................228mm

Intake diameter.......................................100mm

Flexible hose diameter .................................100mm

Flexible hose maximum length.............................2.5m

Motor .....................................230V, 50Hz, 746W

Weight ...............................................21kg

Noise level ..........................................<87dBA

Specification:

Description:

      

     

     

   

3. CONTENTS & ASSEMBLY

Note: Numbers in brackets are the item numbers on the parts diagram and in the parts list.

3.1. Attach the four castors (1) to the underside of the base (4) using screws (2), washers (3) and nuts (2-1). Support base (4) on

battens, or similar, raising castors clear of floor to give stability for the following assembly tasks.

Note: Collector may be wall mounted using brackets (30) provided, which locate in holes (A) in base. If wall mounting do not fit castors.

3.2. With screws (13) and washers (12) attach motor mount (20) to base plate (4).

3.3. With screws (14), washers (12) and nuts (12-1) attach motor (18) to mount (20), so that collector body is positioned as shown in parts

diagram.

3.4. Install outlet (23) to collector body (11) using packing (22), screws (15) and nuts (15-1).

3.5. Fit collector bag (24) over outlet (23) and secure with clamp (17).

3.6. Fit handle (25) to side of collector body (11) using screws (28).

Unpack the extractor components and check that all are present and undamaged. In case of shortage or damage please contact the supplier.

4. OPERATING INSTRUCTIONS

WARNING! Before operating the extractor ensure that you read, understand and apply the safety instructions in Section 1.

Note: Numbers in brackets are the item numbers on the parts diagram and in the parts list.

4.1. Confirm that supply voltage matches the voltage shown on the motor data plate and that the motor switch (16) is ‘Off’.

4.2. Connect extractor hose (29) to the inlet (6) on the collector body (11) and attach other end to extractor point on equipment.

 WARNING! DO NOT operate extractor without the hose attached.0

4.3. Plug into mains supply and press motor switch ‘On’.

4.4. Ensure that the collector bag is emptied of dust and chips on a regular basis and is not allowed to become full.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: 

INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.

01284 757500

01284 703534

sales@sealey.co.uk

Sole UK Distributor, Sealey Group,

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk,

IP32 7AR

www.sealey.co.uk

Web

Original Language Version SM48.V3 Issue: 4 - 25/03/10

Sole UK Distributor

Sealey Group,

Bury St. Edmunds,

Suffolk.



DUST & CHIP EXTRACTOR

Model: SM48.v3

Item Part No. Description

1 SM48C/01 Castor

2 SM48C/02 Screw, Pan Head, M6 x 16

2-1 SM48C/02-1 Nut, M6

3 SM48C/03 Spring Washer, 6mm

4 SM48C/04 Base Plate

5 SM48C/05 Screw, Hex. Socket Head, M5 x 10

6 SM48C/06 Inlet Cover

7 SM48C/07 Screw, Hex. Socket Head, M6 x 20L

8 SM48C/08 Screw, Set, Socket Head, M8 x 10

9 SM48C/09 Washer

10 SM48C/10 Turbo Fan

11 SM48C.V3-11 Collector Body (BLUE)

12 SM48C/12 Washer, 8mm

12-1 SM48C/12-1 Nut, M8

13 SM48C/13 Screw, Hex. Head, M8 x 10

14 SM48C/14 Screw, Hex. Head, M8 x 15

Item Part No. Description

15 SM48C/15 Screw, Hex. Head, M6 x 15

15-1 SM48C/15-1 Nut, M6

16 SM48C/16 Switch

17 SM48C/17 Clamp

18 SM48C/18 Motor

19 SM48C/19 Spacer

20 SM48C.V3-20 Motor Mount (BLUE)

21 SM48C/21 Key, 5 x 5 x 30mm

22 SM48C/22 Packing

23 SM48C/23 Outlet

24 SM48C/24 Bag, Collector

25 SM48C/25 Handle

28 SM48C/28 Screw, Hex. Head, M6 x 25

29 SM48C/29 Hose

30 SM48C/30 Wall Bracket

Issue Date: ..........130606

Issue No: ................3