Sealey WPS92A User manual

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
INSTRUCTIONS FOR:
SUBMERSIBLE STAINLESS WATER PUMP
AUTOMATIC 92LTR/MIN 40MTR HEAD 230V
MODEL NO: WPS92A
1.2. GENERAL SAFETY
  WARNING! Pump must be used in accordance with Health & Safety, government, local authority, and water authority rules and
regulations.
Familiarise yourself with application and limitations, as well as the specific potential hazards peculiar to the pump.
  WARNING!Disconnect the pump from the mains power before changing accessories, servicing or performing any maintenance.
Maintain the pump in good condition (use an authorised service agent). Keep the pump clean.
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Only use for pumping clean (0.5mm maximum particle size) cold or warm water, not exceeding 35°C.
If pump is used to pump water from a well, drain or deep receptacle, take adequate precautions to stop persons or animals from
falling in.
Use the moulded handle to lower or raise the pump. It may be necessary to attach a suitable rope or pulley to the handle.
If the bottom of the water container is covered with sludge, sand, gravel or mud etc, suspend the pump or place it on a raised base to
operate above the solid matter. Sand and such substances will reduce working life of pump, and invalidate your warranty.
In flood situations, user is responsible for ensuring that appropriate back-up procedures, alarms etc are correctly installed in case of pump
failure.
In swimming pools, fish ponds, etc, ensure location is clear of people and animals, including removal of fish from pond.
Note: this pump is not designed for continuous use in a fish pond or similar water feature or display, see section 3 "Operating Instructions".
DO NOT operate the pump if any parts are damaged or missing as this may cause failure and/or possible personal injury.
DO NOT use the pump for any purpose other than for that which it is designed.
  DO NOT pump any liquids other than water.
DO NOT use to pump chemicals, fuels, salt water, sea water, inflammable, corrosive, explosive or dangerous liquids.
DO NOT use to pump septic tanks or settling pits.
DO NOT operate the pump out of water. The pump pick up area must be completely submerged during operation.
DO NOT exceed the maximum submersible depth of 7metres.
DO NOT operate the pump during freezing temperatures.
  DO NOT leave the pump in water that may freeze.
DO NOT carry the pump by its electrical cable, or outlet pipe. Use the moulded handle only (fig.1).
When not in use switch off the pump and remove plug from power supply. Rinse pump, drain out any water and store in a frost free, safe
location.
  WARNING! DO NOT allow uncontrolled discharge of contaminated water which would pollute the environment.
1.1. ELECTRICAL SAFETY
WARNING! It is the owner’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads, plugs and
all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety
devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD
(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD together with portable products that are
plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current
Device by contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance
and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.1.3. Ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. The pump and cable
are designed for submerging in water and as such must not be tampered with (if in doubt, contact a qualified electrician).
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Regularly inspect power supply leads, plugs and all electrical connections for wear and damage,
especially power connections, to ensure that none is loose.
1.1.6. Important: Ensure the voltage marked on the product is the same as the electrical power supply to
be used, and check that plugs are fitted with the correct capacity fuse. A 13 amp plug may require a
fuse smaller than 13 amps for certain products, see fuse rating at right.
1.1.7. DO NOT pull or carry the appliance by its power supply lead.
1.1.8. DO NOT pull power plugs from sockets by the power cable.
1.1.9. DO NOT use worn or damaged leads, plugs or connections. Immediately replace or have repaired
by a qualified electrician. A 3 pin plug with ASTA/BS approval is fitted. In case of damage, cut off
and fit a new plug according to the following instructions (discard old plug safely).
(UK only - see diagram at right). Ensure the unit is correctly earthed via a three-pin plug.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the restraint is tight.
1.1.10. Only allow the minimal amount of pump cable to enter water or wet areas. The electrical cable is designed for use in water and must
not be substituted. If damaged contact a qualified electrician.
1.1.11. Extension cable use. Only use a cable designed for use with water equipment. Contact your dealer or a qualified electrician
for advice. Ensure water is kept clear of electrical mains power supply. DO NOT touch switch or plug with wet hands.
1. SAFETY INSTRUCTIONS
fig.1
FUSE RATING 5AMP
Original Language Version WPS92A Issue: 1 - 14/11/13
© Jack Sealey Limited

2. INTRODUCTION & SPECIFICATIONS
3. OPERATING INSTRUCTIONS
4. MAINTENANCE
WARNING! Ensure you read, understand and apply safety instructions.
IMPORTANT . As a guide limit the maximum continuous running time for the pump to six hours, followed by three hours downtime.
3.1. Fit appropriate discharge pipe to pump outlet and secure with clip. Ensure the diameter of the discharge pipe is same as, or greater
than, the outlet diameter. A smaller pipe will adversely effect the pump flow rate.
3.2. Position pump in the water, and place the outlet pipe securely in the discharge receptacle or area. We recommend the pump is
submerged with its discharge outlet facing up to release any trapped air.
3.3. Plug the pump into the electrical mains supply and switch on. The pump will automatically turn on as the level of water rises (fig.3A).
As water level lowers, the float will automatically switch the pump off as it reaches the minimum height (fig.3B). The float may be
adjusted by shortening or lengthening the cable using the notch in the handle. The pump will switch on if the water level is up to or
above the maximum length of the float cable. To function correctly the float must move freely. Ensure the float can do so and
that the cable is not restricted. Check that the pump and discharge are working correctly.
3.4. The water into which the pump is placed will act as the motor cooling agent. For this reason the pump must remain submerged at all
times. Should the pump have to be used in shallow water DO NOT operate for more than 10 minutes. Failure to follow this rule will
damage the unit and will invalidate your warranty.
NOTE: See fig.4 to determine minimum clearance required if using the pump in a restricted area, such as a well or a trough.
WARNING! With the exceptions listed below in "TROUBLESHOOTING", all pump, float, electrical cable service/maintenance and
repair must only be undertaken by an authorised service agent. Failure to observe this rule may be dangerous and will invalidate
your warranty.
WARNING! Ensure the pump is disconnected from the mains power supply before attempting any service or maintenance.
4.1. Keep all parts of the pump clean. Rinse, drain and allow to dry before storing pump.
4.2. Regularly check the water inlet on the base of the pump to ensure there are no blockages. To access the impeller, carefully undo the
base screws and remove base. Clean impeller and replace base ensuring that the “O” ring is correctly located.
DO NOT dismantle any other part of the unit.
fig.3
fig.4
Manufactured from corrosion resistant materials with stainless steel body and motor case. Massive maximum head of 40mtr makes this unit
ideal for wells. Fitted with automatic cut-out. Minimum water depth of 32mm. Designed for clean water although these pumps will accept small
particles up to 0.5mm. Suitable for the effective drainage of cellars, sinks, cisterns, baths and the general transfer of water.
a. Motor operates but
there is no suction.
b. Reduced water
volume for level
of water
c. The pump will not
start or suddenly
stops during
operation.
1. No electrical power.
2. Float not working
3. Impeller is jammed.
1. Check cable, plug and fuse.
2. Contact authorised service agent.
3. Clean the pump.
1. Discharge pipe bent, or pinched.
2. Discharge pipe too narrow.
3. Pump partially blocked.
1. Straighten pipe
2. Use wider diameter pipe.
3. Clean pump.
1. Water level below minimum suction depth.
2. Air bubbles in pump accumulated during submersion,
or float is incorrectly positioned so pump does not stop
at minimum level and sucks in air.
3. Clogged intake filter or discharge pipe
1. Stop the pump.
2. Release air by inclining the pump and
re-immersing it in water.
3. Remove dirt, and clean the unit.
TROUBLESHOOTING
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version WPS92A Issue: 1 - 14/11/13
© Jack Sealey Limited
500 500
600
1" BSP
female
port
Float
switch
Moulded 3 pin plug
with 10mtr ying lead
Moulded
carry/hoist
handle
Model No:................................WPS92A
Cutout:.....................................Automatic
Outlet:......................................1" BSP female
Maximum Output:....................92ltr (20gal)/minute
Minimum Water Depth:............32mm
Maximum Water Depth:...........7mtr.
Maximum Particle Size:...........0.5mm
Maximum Head:......................40mtr.
Motor Power:...........................1000W
Supply:.................................... 230V
fig.2
Environmental Protection.
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
WEEE Regulations.
Dispose of this product at the end of its working life in compliance
with the EU Directive on Waste Electrical and Electronic Equipment.
When the product is no longer required, it must be disposed of in an
environmentally protective way. Contact your local solid waste
authority for recycling information.