Seastar Solutions HF6010 Owner's manual

Copy Part# 998009, Rev. B, 08/2014 Page 1 of 2
SUPPLEMENT INSTRUCTIONS
© 2014 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Fax: [phone] Web: www.seastarsolutions.com
FITTING KIT # HF6010
2nd Station/Autopilot when using
3/8" Nylon/Copper tubing
2nd Station Connection
Autopilot Powerpack
Connection
ITEM PART # QTY DESCRIPTION
1 280327 12 Tube Nut – 3/8" Dia.
2 343088 2 Connector Fitting, 3/8" Tube – -5 ORB
3 600605 2 Tee Fitting, 3 Ends – 3/8" Tube
4 HA5432 1 Non-Vented Filler Plug
5 600602 3 Straight fitting, 14" NPT to 3/8" Tube
(Not for use in -3 helms)
B* 2 Elbow 3/8" Tube (M) -5 ORB (M)
* Supplied with Helm Pump.
Figure A.
Figure B.
WARNING
NOTICE
Typical plumbing layouts shown.
CAUTION
Kit to be used with -3 ORB helm
pumps ONLY. -3 Helm pumps are
fitted with positionable O-ring style
hose fitting ports. DO NOT attempt
to install an NPT pipe fitting into a -3
helm hose fitting port. Doing so will
lead to irreparable damage to the
helm. ONLY use SeaStar Solutions
O-ring style hose fittings (ORB).
CAUTION
DO NOT attempt to install NPT pipe
fittings into a cylinder and/or helm
pump fitted with ORB hose fitting
port. Doing so will lead to irreparable
damage to the cylinder and/or helm
port. ONLY use SeaStar ORB hose
fittings provided by SeaStar Solutions.
DO NOT use steel fittings with SeaStar
Helm Pumps, use brass fittings ONLY.
NPT fitting installations ONLY:
•Applyaliquid,Teflonbasedpipe
sealantontothethreadsgoinginto
the pump
•TightenfittingHAND-TIGHT
•
Usingawrench,tightenanadditional
1.5 turns
•Continuetotightenuntildesired
orientation is met
WARNING
NOTICE
WhenusingaSeaStarAutopilotPump,
ALWAYSrefertotheInstallationManual
shippedwithyourautopilotpump.

Copy Part# 998009, Rev. B, 08/2014 Page 2 of 2
SUPPLEMENT INSTRUCTIONS
© 2014 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Richmond, B.C. Canada V6V 1P6 Fax: [phone] Web: www.seastarsolutions.com
NOTE: O-ring must be fully on sealing surface and cannot contact
any threads. Do not use Teflon tape or any liquid pipe sealant
with ORB fittings.
1. Back off lock nut (item 1), counter-clockwise, until it stops.
NOTE: O-ring must be fully on sealing surface and cannot
contact any threads.
2. Thread fitting into helm port until fitting washer (item 2)
contacts the face of the helm port. Tighten hand tight.
DO NOT USE A WRENCH.
3. Re-position fitting to desired orientation by turning it counter-
clockwise to a MAXIMUM of 1 full turn.
4. While holding the fitting body securely with a wrench, torque
the lock nut (item 1) to 18 ft-lbs.
5. While holding the fitting body securely with a wrench, torque
the hose end nut to 15 ft-lbs.
6. Purge system per applicable instruction manual.
CAUTION
Re-Positionable Pump
Fitting Installation
ELBOW FITTING SHOWN, T-FITTING SIMILAR
SECURE WITH
WRENCH HERE WHILE
TIGHTENING LOCKNUT
(ITEM 1)
2
1
Figure C.
THREAD FITTING BY HAND UNTIL
WASHER CONTACTS THIS FACE
Figure D.
-3 helm pumps are fitted with positionable O-ring style hose fitting
ports (referred throughout this publication as ORB). Do NOT
attempt to install an NPT pipe fitting into a -3 helm hose fitting
ports. Doing so will lead to irreparable damage to the helm.
ONLY use SeaStar Solutions O-ring style hose fittings (ORB).
WARNING
Failure to properly tighten the lock-
nut (item 1) may lead to loss of
steering control. Loss of steering
control may result in unpredictable
boat behavior, collision with an
obstacle and/or ejection from
vessel, leading to property damage,
personal injury and/or death.
Re-Positionable O-Ring Helm Pump
Fittings Installation/Realignment
SeaStar Solutions recommends that the hose and hose fittings
are checked on a regular basis to ensure the safe operation of
the steering system.
WARNING
FITTING KIT # HF6010