Seastar Solutions HP6016 User manual

INSTALLATION INSTRUCTIONS
Copy Part# 501002, Rev. C, 01/2014 Page 1 of 2
© 2008 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Ric mond, B.C. Canada V6V 1P6 Fax: [phone] Web: www.seastarsolut ons.com
This kit is designed for use in a SeaStar, BayStar, Capilano or Hynautic
Hydraulic Steering Syste . SeaStar Solutions reco ends that ALL work
is co pleted by a Qualified Marine Technician to ensure safe operation
of the vessel. Please read and adhere to ALL warnings, cautions and
notices that are outlined on this page as well as in your Owner’s Manual.
HYDRAULIC STEERING
SPARE PARTS KIT
NOTICE
Failure to adhere to the torque specifications outlined below may
lead to separation of components resulting in loss of steering
control causing ejection from vessel, or collision with objects
leading to property damage, personal injury and/or death.
WARNING
It is good practice to check ALL fasteners after initial use and
regularly thereafter to ensure proper torque setting is maintained.
WARNING
Refer to your Ow er’s Ma ual for a y related otices, war i gs
a d/or cautio s.
NOTICE Torque values for 18-8 stai less steel a d brass bolts are take from
a torque guide by ITT Harper. All results correspo d well with basic
bolt equatio s, usi g a bolt factor of 0.2 a d a factor of 3/4 for a
reusable co ectio .
NOTICE
Ma uals ca be dow loaded from:
www.seastarsolutions.com
Bolt Torque Spec f cat ons
Bolt Size 18-8SS Brass
8-32 20.0 (2.25) 16.0 (1.81)
8-36 22.0 (2.48) 18.0 (2.03)
10-24 23.0 (2.59) 19.0 (2.14)
10-32 32.0 (3.61) 26.0 (2.94)
1/4"-20 75.0 (8.47) 62.0 (7.01)
1/4"-28 94.0 (10.6) 77.0 (8.70)
These are the reco ended axi u torque values for reusable
dry bolts. Bolts should be torqued to this value +0% -20%.
For lubricated bolts, ultiply the dry bolt torque values by .75.
Values are stated in: ft-lbs Nm)
Values are stated in: in-lbs Nm)
Bolt Size 18-8SS Brass
7/16"-14 31.0 (42.00) 26.0 (35.25)
7/16"-20 33.0 (44.74) 27.0 (36.61)
1/2"-13 43.0 (58.30) 35.0 (47.45)
1/2"-20 45.0 (61.01) 37.0 (50.17)
9/16"-12 57.0 (77.28) 47.0 (63.72)
9/16"-18 63.0 (85.42) 51.0 (69.15)
5/8"-11 93.0 (126.09) 76.0 (103.04)
5/8"-18 104.0 (141.00) 85.0 (115.24)
Bolt Size 18-8SS Brass
3/4"-10 128.0 (173.55) 104.0 (141.00)
3/4"-16 124.0 (168.12) 102.0 (138.29)
7/8"-9 194.0 (236.03) 159.0 (215.58)
7/8"-14 193.0 (261.67) 158.0 (214.22)
1"-8 287.0 (389.12) 235.0 (318.62)
1"-14 259.0 (351.16) 212.0 (287.43)
BAYSTAR STEERING CYLINDERS
TORQUE TO 20 – 25 ft-lb
Bolt Size 18-8SS Brass
5/16"-18 132.0 (14.91) 107.0 (12.10)
5/16"-24 142.0 (16.04) 116.0 (13.11)
3/8"-16 236.0 (26.66) 192.0 (21.71)
3/8"-24 259.0 (29.20) 212.0 (23.97)
Figure A.
Figure B.
ALL HELM PUMPS
TORQUE TO
150 n-lb

INSTALLATION INSTRUCTIONS
Copy Part# 501002, Rev. C, 01/2014 Page 2 of 2
© 2008 Marine Canada Acquisition Inc. DBA SEASTAR SOLUTIONS 3831 No. 6 Road, Ric mond, B.C. Canada V6V 1P6 Fax: [phone] Web: www.seastarsolut ons.com
CYLINDER SERVICE KITS:
HP6016, HP6018, HP6036 & HP6111
ITEM PART # QTY DESCRIPTION
1 N/A 2 Nut, 1/2" NF Nylok®SS
2 N/A 2 Was er, Flat 1/2" SS
3 N/A 2 Nut, 7/16" NF Nylok®SS
4 N/A 2 Was er, Flat, 7/16" SS
ITEM PART # QTY DESCRIPTION
5 N/A 2 Support Bracket, Front Mount
Cylinder
6 N/A 1 Support Rod
5
2
4
3
6
1
3
12
4
5
Figure C.
Use plast c spacer to
ensure there s no
metal to metal contact.
CAUTION
Use plast c spacer to
ensure there s no
metal to metal contact.
CAUTION
NOTICE
SeaStar Solutio s o lo ger sells i dividual PID's. A y part umber show below is ONLY available i kit form.