Server BP-1 User manual

Bottle Pump
MODEL: BP-1
...for purchasing our Stainless Steel Hybrid Pump.
This quality, NSF listed pump delivers precise
portions and is a reliable alternative to the constant
expense of disposable pumps.
CONSISTENT PORTIONS—SERVE BETTER
Thank You
Your lid may
vary depending
on specific
model number.

Page 2
BP-1 PUMP PARTS
HEAD
ASSEMBLY
CYLINDER
ASSEMBLY
SEAL
83005
LOCKING COLLAR
STOP COLLAR (black)
88409
PISTON
DISCHARGE TUBE
PINCH VALVE
88202
FOOD
EQUIPMENT
LUBRICANT
40179
21"BRUSH
82526
11"BRUSH
82049
LID
Your lid may vary
depending on specific
model number.
SPRING
88166
CYLINDER
STAINLESS STEEL
BALL
1/2"DIAMETER
06022
(Ball snaps inside
cylinder and can
always remain installed,
even during cleaning.)
CAP
PUMP DELIVERS
1 OZ PORTIONS
To reduce portion, add
GAGING COLLAR(S) (white)
Gaging collar(s) included may vary
depending on specific model number.

Page 3
SAFETY
According to food and safety regulations, most
foods must be stored and/or served at certain
temperatures or they could become hazardous.
Check with local food and safety regulators for
specific guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. cannot be responsible for the
serving of potentially hazardous product.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly
to comply with local sanitization requirements.
NSF International lists this pump as:
“Not acceptable for dispensing potentially
hazardous foods.”
DISASSEMBLY
REMOVE SEAL
from head assembly by pressing it
down and off with thumb.
Do not use a sharp tool.
6
REMOVE SPRING & CAP
FROM CYLINDER
4
REMOVE PINCH VALVE
from head assembly.
5
REMOVE PUMP
from container of product.
1
REMOVE LID
Loosen cap to release.
2
During disassembly, collect small parts
in a container to prevent loss.
DISASSEMBLE AND WASH ALL PARTS
PROPERLY BEFORE USE. See page 4.
SEPARATE CYLINDER
ASSEMBLY & HEAD
Loosen locking collar to release.
3
REMOVE STOP COLLAR
& ANY GAGING COLLAR(S)
if necessary for cleaning.
7

Page 4
CLEANING
RINSE
fully with clear water.
3
SANITIZE
all parts according to local sanitization
requirements. All parts in contact with food
must be sanitized.
4
AIR DRY
all parts fully.
5
Use dishwashing
soap, hot water
and nylon brush
YES!
DISASSEMBLE & CLEAN
all washable parts with soap and hot water
(See DISASSEMBLY on page 3.)
2
FLUSH & RINSE
all pump surfaces with hot water.
Place lower end of pump into container
of hot water and operate pump until all
remaining product is expelled and only hot
water is discharged.
1
Pump is dishwasher safe.
USE A SMALL NYLON BRUSH
to thoroughly clean inside discharge
tube and any confined areas.

Page 5
• Fully rinsing and drying all parts can help
prevent corrosion. Elements and minerals in
tap water can accumulate on stainless steel
parts and create corrosion.
• Do not use abrasive, caustic or ammonia
based cleansers.
• Do not use products containing acids,
alkalines, chlorine, or salt. These agents can
corrode stainless steel.
• Do not use metal scrapers or cleaning pads
that could scratch surfaces.
• A mildly abrasive nylon or brass brush may
be used to remove any stubborn deposits.
This durable pump includes
stainless steel components.
If you notice corrosion beginning on any
stainless steel surface, you may need to change
the cleansing agent, sanitizing agent, or the
cleaning procedures you are using.
CARE OF STAINLESS STEEL
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
CLEAN
• Pump out all (if any) remaining food
product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container
full of water and operate pump until all (if
any) remaining product is expelled
and only warm water flows from discharge
tube.
• Mix 2 tsp (5 mL) of dishwashing detergent
with 1 quart (.95 L) of hot tap water
(approximately 110°F/43°C).
• Place lower end of pump into cleaning
mixture. Pump until all cleaning mixture is
expelled.
1
RINSE
• Place lower end of pump into 2 cups
(.5 L) of hot tap water (approximately
110°F/43°C) and pump until all tap
water is expelled.
2
RINSE
• Place lower end of pump into 1 cup
(.24 L) of hot tap water (approximately
110°F/43°C) and pump until all tap
water is expelled.
4
SANITIZE
• Mix one 1 oz (30 mL) packet of KAY-5
Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water
(approximately room temperature).
• Place lower end of pump into this
sanitizing mixture and repeatedly operate
pump until 1 quart (.95 L) sanitizing
mixture is pumped through pump.
3

Page 6
ASSEMBLY PRACTICE SAFETY. WASH ALL PARTS
PROPERLY BEFORE USE. See page 4.
INSTALL SEAL
onto head assembly piston.
Apply small amount of food
equipment lubricant inside seal.
TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.
1
INSTALL PINCH VALVE
Apply small amount of food equipment
lubricant inside bottom of piston.
TIP: Squeeze the pinch valve open
before installation to ensure it isn’t
stuck shut.
Install pinch valve into bottom of piston.
Rotate pinch valve to spread
lubricant evenly.
Press pinch valve securely to seal end.
2
SNAP!
INSTALL SEAL
onto head assembly piston.
Apply small amount of food
equipment lubricant inside seal.
TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.
1
INSTALL STOP COLLAR
onto side of head assembly piston.
3
OPTIONAL: ADD GAGING COLLAR(S)
to reduce portion size.
Gaging collar(s) included may vary
depending on specific model number.
INSERT SPRING
INTO CYLINDER
4
SNAP CAP
ONTO CYLINDER
Press firmly to secure cap down
over all threading on cylinder.
5

Page 7
INSTALL HEAD ASSEMBLY
INTO CYLINDER
Apply a small amount of food equipment
lubricant to the outside of seal.
Slide locking collar down
onto cylinder threading.
Tighten firmly to secure
head assembly to cylinder.
6
PRIME PUMP
Insert lid with pump into
product container.
Press pump several times until any air
bubbles are eliminated and only product
is dispensed.
8
SECURE PUMP TO LID
Insert pump into lid.
Tighten cap very firmly
onto lid threading.
7

Page 8 Manual 01782-RevA 062416
SNAP!
HELP or ORDERING REPLACEMENT PARTS
Please refer to page 2 for descriptions
of pump components.
Examine your pump parts. Certain components,
such as the cylinder cap, may be marked with
individual part numbers.
262.628.5600 | 800.558.8722
[email protected]
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
SERVER PRODUCTS
LIMITED WARRANTY
GENERAL SERVICE,
REPAIR OR RETURNS
Server Products equipment is backed by a
two-year limited warranty against defects in
materials and workmanship.
For complete warranty information go to:
www.Server-Products.com
Before sending any item to Server Products
for service, repair, or return, contact Server
Products customer service to request a Return
Authorization Number. Merchandise must be
sent to Server Products with this number. Service
is extremely prompt. Typically, units are repaired
and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in
new and unused condition and not more than 90
days old and will be subject to a 20% restocking
charge.
TROUBLESHOOTING
INCONSISTENT PORTIONS?
PRODUCT OOZES OUT FROM LOCKING COLLAR?
• Ensure product container is not empty
and has enough product to pump.
• Ensure that the cap is securely snapped
into place below all the threading on
the cylinder.
• Clean pump.
• Ensure unit is assembled correctly.
TIP: Side of seal marked
“INSERT PISTON THIS SIDE”
must face top of head assembly.
Flared end of seal must face down.
• Ensure pinch valve is installed correctly.
TIP: Squeeze the pinch valve
open before installation to
ensure it isn’t stuck shut.
• Ensure that the spring is functional.
Replace broken spring if necessary.
• Ensure that the stainless steel ball
is snapped in place below tabs.