Server 88521 User manual

HEAD
ASSEMBLY
LOCKING COLLAR
SPRING
PINCH VALVE
CYLINDER
ASSEMBLY
(stainless steel ball
snaps inside cylinder,
and can always
remain installed)
PLASTIC CAP
KNOB
DISCHARGE TUBE
CYLINDER
GAGING COLLAR
SEAL ASSEMBLY SEAL
SEAL O-RING
8820088521
BOTTLE PUMPS
PARTS INCLUDED VARY DEPENDING ON PUMP
01914-REVB�080414�ENGLISH

PUMP CLEANING
BEFORE FIRST USE AND AFTER USE DAILY OR
REGULARLY, DISASSEMBLE AND CLEAN PARTS.
FOR SAFE AND PROPER CARE, AND TO PREVENT
CORROSION, OF PARTS, IT IS IMPORTANT TO CLEAN,
RINSE, SANITIZE, AND DRY PARTS DAILY OR
REGULARLY. FAILURE TO COMPLY WITH ANY OF THESE
INSTRUCTIONS MAY VOID UNIT WARRANTY.
1 SEE PUMP DISASSEMBLY.
2 WASH ALL PARTS WITH DISHWASHING DETERGENT
AND HOT WATER.
• Wash small parts in a pan or other container to
prevent part loss.
• Scrub with supplied brushes to clean all
conned areas. Maintain a clean and efcient
pump by using the brushes supplied with
pump to prevent product build up inside pump.
• IMPORTANT PUMP AREAS TO CLEAN: Clean
inside cylinder thoroughly with brush 82049.
Clean inside discharge tube thoroughly with
brush 82526.
• Do not use scrapers, steel pads, steel wool, or other
cleaning tools that can scratch surfaces.
• Do not use abrasive cleansers.
• Do not use caustic cleansers.
• Do not use cleansing agents with high concentrations
of acid, alkaline or chlorine.
• Do not use ammonia based cleansers.
• A nontoxic glass cleaner may be used for cleaning
any stainless steel parts.
3 FULLY RINSE ALL PARTS THOROUGHLY WITH CLEAR
WATER.
• Fully rinsing all parts can help prevent corrosion.
4 DRY ALL STAINLESS STEEL PARTS WITH A CLEAN
SOFT CLOTH.
• Various elements and minerals, such as chlorides in
tap water, can accumulate on stainless steel parts
and create corrosion.
• To prevent corrosion on any stainless steel parts, it is
important to fully dry with a clean soft cloth regularly.
5 SANITIZE PARTS FOLLOWING LOCAL SANITIZATION
REQUIREMENTS.
ALL PARTS IN CONTACT WITH FOOD MUST BE
SANITIZED.
• Allow parts to fully air dry after sanitization.
CLEAN AND FLUSH PUMP
WITH SOAP, SANITIZER, AND HOT WATER
CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
CLEAN-IN-PLACE PROCEDURE
FOR PUMPS
CLEAN-IN-PLACE IS A BASIC FOUR STEP PUMP FLUSHING
PROCESS: CLEAN, RINSE, SANITIZE, AND RINSE.
CLEAN:
1 PUMP OUT ALL (IF ANY) REMAINING FOOD PRODUCT
FROM INSIDE PUMP BODY.
2 WASH AND RINSE OFF OUTSIDE OF PUMP BODY.
3FLUSH AND RINSE ALL INSIDE AND OUTSIDE
SURFACES OF PUMP THOROUGHLY WITH HOT WATER.
• Place lower end of pump into container of hot water
and operate pump until all (if any) remaining product
is expelled and only hot water ows from discharge
tube.
4 MIX 2 OZ (5 ML) OF DISHWASHING DETERGENT
(DAWN DISHWASHING LIQUID) WITH 1 QUART
(.95 L) OF HOT TAP WATER (APPROXIMATELY
110°F/43°C).
5 PLACE LOWER END OF PUMP INTO THIS CLEANING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL ALL
CLEANING MIXTURE IS PUMPED THROUGH PUMP.
RINSE:
6 PLACE LOWER END OF PUMP INTO 2 CUPS (.5 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER
IS PUMPED THROUGH PUMP.
SANITIZE:
7 MIX ONE 1 OZ (30 ML) PACKET OF KAY-5
SANITIZER/CLEANER (EPA REG NO. 5389-15) WITH
2.5 GALLONS (9.5 L) OF TAP WATER (APPROXIMATELY
ROOM TEMPERATURE).
8 PLACE LOWER END OF PUMP INTO THIS SANITIZING
MIXTURE AND REPEATEDLY OPERATE PUMP UNTIL
1 QUART (.95 L) SANITIZING MIXTURE IS PUMPED
THROUGH PUMP.
RINSE:
9 PLACE LOWER END OF PUMP INTO 1 CUP (.24 L) OF
HOT TAP WATER (APPROXIMATELY 110°F/43°C) AND
REPEATEDLY OPERATE PUMP UNTIL ALL TAP WATER IS
PUMPED THROUGH PUMP.
PUMP DISASSEMBLY
BEFORE FIRST USE AND AFTER USE DAILY, DISASSEMBLE
AND CLEAN PUMP.
DURING DISASSEMBLY, USE A CONTAINER TO COLLECT
SMALL PARTS OF PUMP TO PREVENT ANY LOSS.
1 LOOSEN CAP SECURING PUMP TO LID OR BOTTLE
AND REMOVE PUMP FROM LID OR BOTTLE..
2LOOSEN LOCKING COLLAR AND REMOVE CYLINDER
ASSEMBLY FROM HEAD ASSEMBLY.
3REMOVE SPRING FROM CYLINDER ASSEMBLY.
4REMOVE PINCH VALVE FROM HEAD ASSEMBLY
• Pinch and gently turn to pull valve out.
5REMOVE SEAL FROM HEAD ASSEMBLY BY PRESSING
DOWN AND OFF WITH THUMB.
• Do not use a sharp tool to remove seal, this may
damage seal.
• If seal is damaged, product will leak past seal.
6REMOVE O-RING FROM INSIDE SEAL.
• Do not use a sharp tool to remove o-ring, this may
damage o-ring.
• If o-ring is damaged, product will leak past seal.
7REMOVE GAGING COLLAR(S) FROM HEAD ASSEMBLY.
Food Equipment
Lubricant 40179
Brush 82049 (1 ¼” D)
Brush 82526 (21” D)

CLEAN INSIDE
DISCHARGE TUBE
CLEAN INSIDE
TAPERED END
OF DISCHARGE TUBE
PUMP ASSEMBLYPUMP ASSEMBLY
ALWAYS CLEAN PUMP THOROUGHLY BEFORE EACH USE
AND AFTER USE DAILY. SEE PUMP DISASSEMBLY AND
PUMP CLEANING.
1INSTALL SEAL O-RING INSIDE SEAL.
• Apply food equipment lubricant on seal o-ring.
2INSTALL SEAL SECURELY ONTO HEAD ASSEMBLY
PISTON.
• Apply food equipment lubricant inside seal.
• Flared end of seal assembly should be facing away
from piston head.
• If seal is installed incorrectly, product will leak past
seal.
3APPLY A SMALL AMOUNT OF FOOD EQUIPMENT
LUBRICANT INSIDE BOTTOM OF HEAD ASSEMBLY
PISTON. THEN INSTALL PINCH VALVE INTO BOTTOM
END OF HEAD ASSEMBLY PISTON.
• Rotate pinch valve inside head assembly piston
to spread lubricant evenly inside end of head
assembly piston. Then position pinch valve
securely into a sealed position on end of head
assembly piston.
4INSTALL GAGING COLLAR ONTO SIDE OF HEAD
ASSEMBLY PISTON.
5INSTALL SPRING INTO CYLINDER.
6INSTALL CAP BY SECURELY SNAPPING IT ONTO
CYLINDER, PAST THREADING.
7SECURE CAP TO BOTTLE OR INSTALL LID BY SLIDING
LID UP FROM BOTTOM OF CYLINDER TO ALIGN
WITH CAP. SECURE PUMP TO BOTTLE OR LID BY
TIGHTENING CAP TO BOTTLE OR LID THREADING.
8 APPLY A SMALL AMOUNT OF FOOD EQUIPMENT
LUBRICANT INSIDE TOP OF CYLINDER AND TO
OUTSIDE SURFACE OF SEAL.
9INSTALL HEAD ASSEMBLY PISTON INTO CYLINDER.
JSLIDE LOCKING COLLAR DOWN ONTO CYLINDER
THREADING AND TIGHTEN TO SECURE HEAD
ASSEMBLY TO CYLINDER.
KPREPARE PUMP FOR USE.
• Operate pump several times until only product,
without air bubbles, is delivered with each stroke
of pump.

 Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA
 262.628.5600
 800.558.8722
 262.628.5110
 [email protected]
 www.server-products.com
SAFETY GUIDELINES
According to food and safety regulations, most foods must
be stored and/or served at certain temperatures or they
could become hazardous. Check with local food and safety
regulators for specic guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. can not be responsible for the
serving of potentially hazardous product.
NSF International
(National Sanitation Foundation)
lists this pump as: “Not acceptable for
dispensing potentially hazardous foods.”
Stainless steel is one of the best materials for food
serving and storage, but there are many products which
can corrode it. If you notice corrosion beginning on
any stainless steel surface, you may need to change
the cleansing agent, sanitizing agent, or the cleaning
procedures you are using.
• Products containing: acids, alkalines, chlorine,
or salt can corrode stainless steel.
• Sauerkraut and Au Jus sauces corrode stainless steel.
Server Products, Inc. regrets that we can not honor
Warranty claims on stainless steel parts that have
been affected by sauerkraut
or Aus Jus.
GENERAL SERVICE, REPAIR, OR
RETURNS
Before sending any item to Server Products for service,
repair, or return, contact Server Products customer service
to request a Return Authorization Number.
Merchandise must be sent to Server Products with this
number.
Merchandise being returned for credit must be in new and
unused condition and not more than 90 days old and will
be subject to a 20% (percent) restocking charge.
Electrical parts (thermostats, heating elements etc.)
are not returnable.
Server Products maintains a fully staffed service
department with highly skilled factory trained personnel.
Service is extremely prompt. Under normal circumstances,
a repaired unit is shipped out the day after it is received.
Labor charges are reasonable.
SERVICE
Contact dealer or Server Products Inc.
customer service department for the following:
ORDERING REPLACEMENT PARTS
Be prepared to give this information:
• MODEL Letters/Name/Numbers
• Part Numbers- P/N
• Series Numbers/Letters
• Part Description
This information and other important data is stamped on
the lid or cylinder of pumps or on the bottom or back side
of every unit.
SERVER PRODUCTS
LIMITED WARRANTY
All Server Products equipment is backed by a two-year
limited Warranty against defects in materials and
workmanship. For complete Warranty information go to:
www.server-products.com
SCOPE OF Warranty:
Server Products Inc. (“Server Products”) warrants that,
for a period of two (2) years from the date of purchase
(the “Warranty Period”), the equipment manufactured by
it will be free from defects in workmanship and materials
provided the equipment is used in the manner and in the
environment for which they were manufactured.
DISCLAIMERS AND LIMITATIONS:
Other than as set forth above, Server Products specically
disclaims all express and implied warranties, including but
not limited to, warranties of merchantability and/or tness
for a particular purpose or use.
This Warranty does not extend to repairs or alterations
undertaken without the prior written consent of
Server Products or for goods that are misused, abused
or neglected or if the goods are not properly stored,
maintained, installed or operated.
Server Products shall not be liable for incidental, special,
indirect, exemplary, punitive or consequential damages
resulting from the use of the good or arising out of any
breach of this Warranty; including but not limited to
damage to property or loss of prots or revenue.
CLAIMS ADMINISTRATION:
All Warranty claims must be made by calling our customer
service department for a return authorization during the
Warranty Period and any alleged defective unit must
be returned to Server Products factory, freight prepaid.
Upon receipt of any defective unit, Server Products, at its
option, may either: (i) replace any equipment proved to
be defective, (ii) remedy or repair such defect or
(iii) refund the purchase price of the defective equipment
in the form of a credit applicable to future purchases.
Server Products obligation and Buyer’s sole remedy will
be limited to these options. In the case of units or parts
purchased by Server Products from a third-party supplier:
Server Products’ obligation and Buyer’s sole remedy
against Server Products or Server Products’s suppliers shall
not exceed the settlement which Server Products is able to
obtain from its supplier.
TROUBLESHOOTING
Pump dispenses little or no product:
• Ensure pinch valve is properly installed into
bottom of head assembly.
• Ensure ball is snapped in place down inside
cylinder.
• Product may be too stiff or contain a solid
that will not pass through pinch valve.
Product oozes out around locking collar:
• Ensure seal is securely installed onto head
assembly piston. Ensure ared edge of seal is
facing down towards bottom of piston.
• Ensure seal o-ring is securely installed
into seal and that neither part is damaged.
Replace if necessary.
Pump head assembly does not return to top of stroke
after dispensing product:
• Inspect spring for any damage. If bent or broken,
spring may cause permanent damage to cylinder.
Replace spring if necessary.
Pump drips:
• Clean head assembly discharge tube with
supplied cleaning brush.
• Ensure product is not being heated by any
external source(s) causing product to expand
and drip from pump.
Portion control is not consistent:
• Inspect gaging collar for any damage, verify that
it is the correct one, and is installed properly
onto head assembly piston.
• Inspect pinch valve for any damage. Replace if
necessary.
• Ensure ball is snapped in place down inside
cylinder.
Problems with pump operation and/or ow:
• Replace seal assembly if necessary.
• Replace cylinder assembly if necessary.
• Clean pump.