Server TPV-L User manual

Stainless Steel Pump
MODEL:
TPV-L
for purchasing our Thick Product Pump
with a lever to reduce the force required to serve
thick toppings. This quality NSF listed pump delivers
precise portions and lasts for years of service.
CONSISTENT PORTIONS—SERVE BETTER
80879
Fits a 3 ½ qt
fountain jar
Thank You

Page 2
PUMP 80879 PARTS
DISCHARGE TUBE
85455
DISCHARGE
TUBE NUT
82027 (not used on every pump)
O-RING, 1"
05127
CYLINDER
82348
O-RING, 1-5/16"
82323
VALVE BODY
82431
KNOB
82023-000
LOCKING COLLAR
82021
HEAD TUBE
82017
HEAD INSERT
82018
SPRING
82077
WASHER
82015
PISTON
& SEAL ASSEMBLY
83398
Gaging Collar(s) set the portion.
82022 LG COLLAR: 1/4  oz reduction
83529 SM COLLAR: 1/8  oz reduction
Pump is preset to deliver 1/2  oz portions,
using (2) 82022 Large Gaging Collars.
FOOD
EQUIPMENT
LUBRICANT
40179
LEVER PUMP LOCK
80976
BRUSH
84257
BRUSH
82049
LID
80882
LEVER
80878
PORTION CONTROL
None 1  oz
1 Sm 7/8  oz
1 Lg 3/4  oz
1 Lg + 1 Sm 5/8  oz
2 Lg 1/2  oz
2 Lg + 1 Sm 3/8  oz
3 Lg 1/4  oz
3 Lg + 1 Sm 1/8  oz
COLLAR(S) USED PORTION RESULT
PISTON
82076
SEAL ASSEMBLY
83003
If your pump has threads
on the discharge tube,
use:

Page 3
LEVER PUMP LOCK
80976
SAFETY
According to food and safety regulations, most
foods must be stored and/or served at certain
temperatures or they could become hazardous.
Check with local food and safety regulators for
specic guidelines.
Be aware of the product you are serving and the
temperature the product is required to maintain.
Server Products, Inc. cannot be responsible for the
serving of potentially hazardous product.
IMPORTANT
Clean, rinse, sanitize, and dry parts daily or regularly to
comply with local sanitization requirements.
NSF International lists this pump as
“Not acceptable for dispensing potentially
hazardous foods.”
PUMP CLEANING
Use dishwashing soap,
hot water and nylon brush.
YES!
Pump is dishwasher safe.
FLUSH & RINSE
all pump surfaces with hot water.
Place lower end of pump into container
of hot water and operate pump until all
remaining product is expelled and only
hot water is discharged.
1
DISASSEMBLE & CLEAN
all washable parts with soap and hot water.
(See DISASSEMBLY on page 5.)
2
USE SUPPLIED BRUSH
to thoroughly clean inside discharge
tube and any conned areas.
RINSE
fully with clean water.
SANITIZE
all parts according to local sanitization
requirements. All parts in contact with food
must be sanitized.
AIR DRY
all parts fully.
3
4
5

Page 4
• Fully rinsing and drying all parts can help
prevent corrosion. Elements and minerals in
tap water can accumulate on stainless steel
parts and create corrosion.
• Do not use abrasive, caustic or ammonia
based cleansers.
• Do not use products containing acids,
alkalines, chlorine, or salt. These agents can
corrode stainless steel.
• Do not use metal scrapers or cleaning pads
that could scratch surfaces.
• A mildly abrasive nylon or brass brush may
be used to remove any stubborn deposits.
This durable pump includes
stainless steel components.
If you notice corrosion beginning on any
stainless steel surface, you may need to
change the cleansing agent, sanitizing agent,
or the cleaning procedures you are using.
CARE OF STAINLESS STEEL
CLEAN-IN-PLACE PROCEDURE FOR PUMPS
RINSE
• Place lower end of pump into 2 cups
(.5 L) of hot tap water (approximately
110°F /43°C) and pump until all tap
water is expelled.
2
RINSE
• Place lower end of pump into 1 cup
(.24 L) of hot tap water (approximately
110°F /43°C) and pump until all tap
water is expelled.
4
SANITIZE
• Mix one 1 oz (30 mL) packet of KAY-5
Sanitizer/Cleaner (EPA REG No. 5389-
15) with 2.5 gallons (9.5 L) of tap water
(approximately room temperature).
• Place lower end of pump into this
sanitizing mixture and repeatedly operate
pump until 1 quart (.95 L) sanitizing
mixture is pumped through pump.
3
CLEAN
• Pump out all (if any) remaining food
product from inside pump body.
• Wash and rinse off outside of pump body.
• Flush out and rinse inside of pump.
• Place lower end of pump into container
full of water and operate pump until all (if
any) remaining product is expelled
and only warm water ows from discharge
tube.
• Mix 1 tsp (5 mL) of dishwashing detergent
with 1 quart (.95 L) of hot tap water
(approximately 110°F /43°C).
• Place lower end of pump into cleaning
mixture. Pump until all cleaning mixture
is expelled.
1

Page 5
During disassembly, collect small parts in
a container to prevent loss.
DISASSEMBLY
REMOVE BOTH O-RINGS
from the valve body and bottom of
discharge tube.
Do not use a sharp tool.
3
REMOVE PLUNGER & LID
Turn locking collar
(and discharge tube nut if used)
counterclockwise to loosen and remove.
1
REMOVE CYLINDER &
DISCHARGE TUBE
Twist each counterclockwise to
release from slots in valve body.
2
If pump has been in use, rst rinse and ush
pump. See PUMP CLEANING on page 3.
REMOVE LOCKING COLLAR
REMOVE GAGING COLLAR(S)
(if used).
REMOVE HEAD INSERT
from inside head tube.
REMOVE SPRING & WASHER
from piston.
REMOVE SEAL ASSEMBLY
from piston.
Pry off.
Do not use a sharp tool.
REMOVE O-RING
from inside seal.
DISASSEMBLE PLUNGER:
4
REMOVE KNOB
Prevent knob from springing off:
Press head tube towards piston base
while twisting knob off.
PINCH & PULL
to remove o-ring

Page 6
INSTALL SMALL O-RING
into seal.
INSTALL SEAL
onto piston head. Apply food equipment
lubricant to outside of seal.
TIP: Flared end of seal should
face away from piston head.
SLIDE WASHER onto piston.
SLIDE SPRING onto piston
A
B
C
D
PREPARE HEAD TUBE
ASSEMBLY WASH ALL PARTS PROPERLY
BEFORE EVERY USE. See page 3.
SLIDE HEAD INSERT
(beveled edge rst)
into head tube.
TIP: The end
with smaller hole
should go in rst.
SLIDE LOCKING COLLAR
(threaded side down) towards ared
end of head tube.
INSERT PISTON ASSEMBLY
into head tube assembly.
3
INSTALL KNOB
Press head tube down to compress
spring and expose piston threads.
Rotate knob clockwise to secure.
4
B
C
C
A
B
D
1
2
SET ASIDE
FOR STEP 3
PREPARE PISTON
A
B
C
OPTIONAL:
ADD GAGING COLLAR(S)
Slide collar(s) onto head tube
to reduce portion size.
See page 2 for PORTION CONTROL.
A

Page 7
INSTALL LARGE O-RING
into valve body. Apply food equipment
lubricant on o-ring.
5
INSTALL MEDIUM O-RING
onto discharge tube.
Apply food equipment
lubricant on o-ring.
7
INSTALL LID
by sliding smaller lid hole
over discharge tube.
Align center hole with
threads on cylinder.
9
INSTALL PLUNGER ASSEMBLY
into cylinder.
Rotate locking collar clockwise
onto cylinder threads to secure.
10
INSERT INTO JAR &
SECURE WITH LID LOCK
Slide lid lock over back of pump and jar.
Pull lever down.
11
INSTALL DISCHARGE TUBE
onto valve body. Rotate discharge tube
clockwise and press down rmly to
secure into slots on valve body.
8
INSTALL CYLINDER
onto valve body.
TILT wide edge of cylinder
under nub on rim of valve body.
FIT TABS on cylinder into
corresponding notches in
valve body.
PRESS DOWN rmly and
ROTATE cylinder clockwise
to secure into slots.
6
IF DISCHARGE TUBE
HAS THREADS:
To secure lid, slide discharge tube nut
onto discharge tube.
Rotate nut clockwise to secure.

Page 8 Manual EM_01944_RevB 031522
GENERAL SERVICE,
REPAIR OR RETURNS
Before sending any item to Server Products for
service, repair, or return, contact Server Products
customer service to request a Return Authorization
Number. Merchandise must be sent to Server
Products with this number. Typically, units are
repaired and ship out within 48 hours of receipt.
Merchandise being returned for credit must be in new
and unused condition and not more than 90 days
old and will be subject to a 20% restocking charge.
TROUBLESHOOTING
•Food product may be too thick or contain
a solid that will not pass through pump.
PROBLEMS WITH FLOW OR PORTIONS?
• If used: Ensure gaging collar(s) are undamaged
and properly installed on head tube.
• Clean pump.
FOOD PRODUCT OOZES OUT
AROUND LOCKING COLLAR?
• Ensure seal is properly installed on piston.
TIP: Seal has a slight taper.
Install with at side towards
top, ared side down.
PLUNGER DOESN’T RETURN
TO TOP AFTER DISPENSING?
• Ensure that the spring is functional.
Replace broken spring if necessary.
• Ensure that the washer is installed
between the spring and piston head.
PUMP DRIPS?
USING A NON-INSULATED STATION?
• Clean discharge tube with supplied brush.
• Food product may be too thin.
• Inspect all o-rings. Replace if damaged.
NOTE: It is normal
for top of knob to
wear over time.
This should not
affect function.
• The force of lever may cause jar to tip forward
when pump is used in Server non-chilled
station SR-1, SR-2, SR-3 or SR-4.
(This does not occur with Insulated Stations.)
• Order Lever Pump Brace p/n 100001 to
improve jar stability. Stainless steel brace
ts in station between back of jar and
inside wall of base.
NEED HELP?
Please be prepared with your Model, P/N and
Series located on the lid or base of the unit.
Example:
Chat with us!
[email protected]
262.628.5600 | 800.558.8722
Server Products Inc.
3601 Pleasant Hill Road
Richfield, WI 53076 USA MODEL
XXXX
P/N
#####
SERIES
##X ##X
SERVER PRODUCTS
LIMITED WARRANTY
This Server product is backed by a two-year
limited warranty against defects in materials and
workmanship. See Server-Products.com for details.