SEW-Eurodrive MOVITRAC LTP-B User manual

Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
MOVITRAC
®
LTP-B
Edition 06/2012 19440413 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – MOVITRAC® LTP-B 3
Contents
Contents
1 Important Notes................................................................................................... 5
1.1 How to use this documentation................................................................... 5
1.2 Structure of the safety notes ....................................................................... 5
1.3 Rights to claim under limited warranty ........................................................ 7
1.4 Exclusion of liability..................................................................................... 7
1.5 Copyright notice .......................................................................................... 7
1.6 Product names and trademarks.................................................................. 7
2 Safety Notes ........................................................................................................ 8
2.1 Preliminary information ............................................................................... 8
2.2 General information .................................................................................... 8
2.3 Target group ............................................................................................... 9
2.4 Designated use ........................................................................................... 9
2.5 Functional safety technology ...................................................................... 9
2.6 Transport................................................................................................... 10
2.7 Installation / Assembly .............................................................................. 10
2.8 Electrical connection ................................................................................. 11
2.9 Safe disconnection.................................................................................... 11
2.10 Startup / Operation.................................................................................... 12
2.11 Unit temperature ....................................................................................... 12
3 General specifications MOVITRAC®LTP-B.................................................... 13
3.1 Input voltage ranges ................................................................................. 13
3.2 Product designation .................................................................................. 13
3.3 Overload capacity ..................................................................................... 14
3.4 Protection features.................................................................................... 14
4 Installation ......................................................................................................... 15
4.1 Mechanical Installation.............................................................................. 15
4.2 Dimensions ............................................................................................... 15
4.3 IP20 housing: Mounting and dimensions of control cabinet...................... 19
4.4 Electrical Installation ................................................................................. 21
5 Startup................................................................................................................ 35
5.1 User interface............................................................................................ 35
5.2 Easy startup for MOVITRAC®LTP-B........................................................ 37
6 Operation ........................................................................................................... 45
6.1 Drive status ............................................................................................... 45
7 Service and fault codes .................................................................................... 47
7.1 Troubleshooting ........................................................................................ 47
7.2 Fault history .............................................................................................. 47
7.3 Fault codes ............................................................................................... 48
7.4 SEW electronics service ........................................................................... 50

4Operating Instructions – MOVITRAC® LTP-B
Contents
8 Parameters......................................................................................................... 51
8.1 Overview of parameters............................................................................ 51
8.2 Explanation of the parameters .................................................................. 59
9 Software ........................................................................................................... 100
9.1 Modbus control ....................................................................................... 100
10 Technical Data MOVITRAC®LTP-B............................................................... 103
10.1 Conformance .......................................................................................... 103
10.2 Environmental ......................................................................................... 103
10.3 Output power and current ratings ........................................................... 104
11 Address List .................................................................................................... 113
Index................................................................................................................. 125

Operating Instructions – MOVITRAC® LTP-B 5
1
How to use this documentation
Important Notes
1 Important Notes
1.1 How to use this documentation
The documentation is an integral part of the product and contains important information
on operation and service. The documentation is written for all employees who assemble,
install, start and service this product.
The documentation must be accessible and legible. Make sure that persons responsible
for the system and its operation, as well as persons who work independently on the unit,
have read through the documentation carefully and understood it. If you are unclear
about any of the information in this documentation, or if you require further information,
contact SEW-EURODRIVE.
1.2 Structure of the safety notes
Unless the information in the documentation is adhered to, it will be impossible to
ensure:
• Trouble-free operation
• Fulfillment of any rights to claim under guarantee
Consequently, read the operating instructions before you start working with the
unit!
The operating instructions contain important information about servicing. Therefore,
keep the operating instructions close to the unit.
1.2.1 Meaning of the signal words
The following table shows the grading and meaning of the signal words for safety notes,
notes on potential risks of damage to property, and other notes.
Signal Word Meaning Consequences if disregarded
DANGER Imminent danger Severe or fatal
injuries
WARNING Possible dangerous situation Severe or fatal
injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or its environ-
ment
INFORMATION Useful information or tip: Simplifies
the handling of the drive system.

6Operating Instructions – MOVITRAC® LTP-B
1Structure of the safety notes
Important Notes
1.2.2 Structure of the section safety notes
The section safety notes do not apply to a specific action, but to several actions pertain-
ing to one subject. The pictograms used indicate either a general or a specific hazard.
This is the formal structure of a section safety note:
This is an example of a section safety note:
1.2.3 Structure of the embedded safety notes
The embedded safety notes are directly integrated in the instructions just before the
description of the dangerous action.
This is the formal structure of an embedded safety note:
•SIGNAL WORD Nature and source of hazard.
Possible consequence(s) if disregarded.
– Measure(s) to prevent the hazard.
This is an example of an embedded safety note:
•DANGER Risk of crushing if the drive restarts unintentionally.
Severe or fatal injuries.
– De-energize the drive.
– Secure the drive against unintended restart.
SIGNAL WORD
Nature and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
WARNING
Falling of suspended loads.
Severe or fatal injuries.
• Do not stand under the suspended load.
• Secure the danger zone.

Operating Instructions – MOVITRAC® LTP-B 7
1
Rights to claim under limited warranty
Important Notes
1.3 Rights to claim under limited warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the documentation. Therefore, read the
operating instructions before you start working with the unit!
1.4 Exclusion of liability
You must comply with the information contained in this documentation to ensure safe
operation and to achieve the specified product characteristics and performance
features. SEW-EURODRIVE assumes no liability for injury to persons or damage to
equipment or property resulting from non-observance of the documentation. In such
cases, any liability for defects is excluded.
1.5 Copyright notice
© 2011 – SEW-EURODRIVE. All rights reserved.
Unauthorized duplication, modification, distribution or any other use of the whole or any
part of this documentation is strictly prohibited.
1.6 Product names and trademarks
All brands and product names in this documentation are trademarks or registered trade-
marks of their respective titleholders.

8Operating Instructions – MOVITRAC® LTP-B
2Preliminary information
Safety Notes
2 Safety Notes
MOVITRAC®LTP-B drive inverters may not perform safety functions without higher-
level safety systems.
Do not use MOVITRAC®LTP-B drive inverters for any safety functions in conjunction
with hoist applications.
2.1 Preliminary information
The following safety notes predominantly refer to the use of frequency inverters. Addi-
tionally, when using drives with motors or gearmotors, observe the corresponding safety
notes in the respective operating instructions.
Please also observe the supplementary safety notes in the individual sections of this
publication.
2.2 General information
WARNING
Depending on its enclosure, MOVITRAC®LT may have live, uninsulated as well as
moving or rotating parts and hot surfaces during operation.
Severe or fatal injuries.
• All work related to transportation, storage, setup / mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict
observation of:
– The relevant detailed documentation.
– The warning and safety signs on the MOVITRAC®LT unit.
– All other project planning documents, operating instructions and wiring dia-
grams related to the inverter.
– The specific regulations and requirements for the system.
– The national / regional regulations governing safety and the prevention of acci-
dents.
• Never install damaged products.
• Submit a complaint to the shipping company immediately in the event of damage.

Operating Instructions – MOVITRAC® LTP-B 9
2
Target group
Safety Notes
2.3 Target group
Any mechanical work may only be performed by adequately qualified personnel. Quali-
fied personnel in the context of this documentation are persons who are familiar with the
design, mechanical installation, troubleshooting and maintenance of the product, who
are qualified as follows:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians. Quali-
fied electricians in the context of this documentation are persons who are familiar with
the electronic installation, startup, troubleshooting and servicing of the product, who are
qualified as follows:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
In addition, they must be familiar with the relevant safety regulations and laws,
especially with the requirements of the performance levels according to
DIN_EN_ISO_13849-1 and all other standards, directives and laws specified in this
documentation. The persons mentioned must have the authorization expressly issued
by the company to operate, program, configure, label and ground units, systems and
circuits in accordance with the safety technology standards.
All work in further areas of transportation, storage, operation and waste disposal may
only be carried out by persons who have been trained appropriately.
2.4 Designated use
MOVITRAC®LT is a component intended for installation in electrical systems or ma-
chines. MOVITRAC®LT is designed for mobile and stationary use in industrial and com-
mercial systems for the operation of AC motors, permanent magnet motors (e.g. LSPM)
and servo motors (LTX module). The motors must be suitable for operation with invert-
ers. do not connect any other loads to MOVITRAC®LT. MOVITRAC®LT can take on
control and communication tasks.
In case of installation in electrical systems or machines, startup of the MOVITRAC®LT
units (i.e. start of designated operation) is prohibited until it is determined that the
machine meets the requirements stipulated in the EC Directive 2006/42/EC (machine
guideline). Observe EN 60204-1.
Startup (i.e. the start of designated use) is only permitted under observance of the EMC
(2004/108/EC) directive.
MOVITRAC®LT meets the requirements stipulated in the low voltage directive
2006/95/EC. The standards given in the declaration of conformity apply to the
MOVITRAC®LT units.
Technical data and information on the connection conditions are provided on the name-
plate and in the documentation. Always comply with the data and conditions.
2.5 Functional safety technology
MOVITRAC®LT may not perform safety functions without higher-level safety systems
unless these functions are described and expressly permitted in the relevant documen-
tation.

10 Operating Instructions – MOVITRAC® LTP-B
2Transport
Safety Notes
2.6 Transport
Inspect the shipment for any damage that may have occurred in transit as soon as you
receive the delivery. Inform the shipping company immediately in the event of damage.
It may be necessary to preclude startup.
Observe the following instructions when transporting the MOVITRAC®LT:
• Cover the connections with the supplied protective caps before transportation.
• Only place the unit on the cooling fins or on the side without connectors during trans-
portation.
• Make sure that the unit is not subject to mechanical impact during transportation.
Use suitable, sufficiently rated handling equipment if necessary. Remove the securing
devices used for transportation prior to startup.
Observe the information on climatic conditions as stated in chapter "Technical Data".
2.7 Installation / Assembly
Ensure that the units are installed and cooled according to the regulations in the related
documentation.
Protect the MOVITRAC®LT unit from excessive strain. Ensure that components are not
deformed and/or insulation spaces are maintained, particularly during transportation.
Electric components must not be mechanically damaged or destroyed.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful substances:
– Oils
–Acids
– Gases
– Vapors
–Dust
– Radiation
– Other harmful environments
• Use in applications what are subject to mechanical vibration and shock loads in
excess of the requirements in IEC 60068-2-29.

Operating Instructions – MOVITRAC® LTP-B 11
2
Electrical connection
Safety Notes
2.8 Electrical connection
Observe the applicable national accident prevention regulations when working on a live
MOVITRAC®LT.
Perform electrical installation according to the pertinent regulations (e.g. cable cross-
sections, fusing, protective conductor connection). The documentation contains addi-
tional information
Ensure that preventive measures and protection devices comply with the applicable
regulations (e.g. EN 60204-1 or EN 61800-5-1).
In this documentation, you will find notes on EMC compliant installation, such as shield-
ing, grounding, arrangement of filters and routing of lines. The manufacturer of the sys-
tem or machine is responsible for maintaining the limits established by EMC legislation.
Ground the unit.
2.9 Safe disconnection
MOVITRAC®LT meets all the requirements for the safe disconnection of power and
electronic connections in accordance with EN 61800-5-1. To ensure safe disconnection,
all connected circuits must also satisfy the requirements for safe disconnection.

12 Operating Instructions – MOVITRAC® LTP-B
2Startup / Operation
Safety Notes
2.10 Startup / Operation
Do not deactivate monitoring and protection devices even for a test run.
When in doubt, switch off the MOVITRAC®LT whenever changes occur in relation to
normal mode (e.g. increased temperatures, noise, oscillation). Determine the cause of
the fault and consult SEW-EURODRIVE if necessary.
When required, systems with integrated MOVITRAC®LT units must be equipped with
additional monitoring and protection devices in accordance with the respective applica-
ble safety regulations, e.g. the law governing technical equipment, accident prevention
regulations, etc.
Additional protective measures may be necessary for applications with increased poten-
tial risk. you have to check the effectiveness of protection devices each time you change
the configuration.
Connections which are not being used must be covered with the supplied protection
caps during operation.
Do not touch live components or power connections immediately after disconnecting the
MOVITRAC®LT from the voltage supply because some capacitors may still be charged.
Adhere to a minimum switch-off time of 10 minutes. Observe the corresponding labels
on the MOVITRAC®LT unit.
When the unit is switched on, dangerous voltages are present at all power connections
as well as at any connected cables and motor terminals This also applies to even when
the unit is inhibited and the motor is at a standstill.
The fact that the status LED and other display elements are no longer illuminated dies
not mean that the unit has been disconnected from the supply system and no longer car-
ries any voltage.
Mechanical blocking or internal safety functions of the unit can cause a motor standstill.
Eliminating the cause of the problem or performing a reset may result in the drive restart-
ing automatically. It, for safety reasons, this is not permitted for the driven machinem dis-
connect the unit from the supply system before correcting the error.
Important – Danger of burns: During operation the surface temperature of
MOVITRAC®LT and the external options (e.g. the braking resistor), can exceed 70 °C.
2.11 Unit temperature
MOVITRAC®LTP-B frequency inverters are usually operated with braking resistors.
The braking resistors can also be installed in the housing of the units.
The braking resistors can reach a surface temperature of 70 °C to 250 °C.
Never touch the housing of the MOVITRAC®LTP-B units or the braking resistors during
operation or in the cool down phase once the unit has been switched off.

Operating Instructions – MOVITRAC® LTP-B 13
3
Input voltage ranges
General specifications MOVITRAC®LTP-B
3 General specifications MOVITRAC®LTP-B
3.1 Input voltage ranges
Depending on model and power rating the drives are designed for direct connection to
the following supplies:
MOVITRAC®LTP-B size 2 (200 – 240 V):
200 V – 240 V ± 10 %, 1-phase*, 50 – 60 Hz ± 5 %
MOVITRAC®LTP-B all sizes (200 – 240 V):
200 V – 240 V ± 10 %, 3-phase, 50 – 60 Hz ± 5 %
MOVITRAC®LTP-B all sizes (380 – 480 V):
380 V – 480 V ± 10 %, 3-phase, 50 – 60 Hz ± 5 %
•INFORMATION
* It is also possible to connect 1-phase MOVITRAC®LTP-B units to 2-phases of a
200 – 240 V, 3-phase supply systems.
Products used with a 3-phase supply are designed for a maximum supply imbalance of
3 % between phases. For input supplies which have a supply imbalance greater than
3 % (typically the Indian subcontinent and parts of the Asia Pacific including China)
SEW-EURODRIVE recommends the use of input chokes.
3.2 Product designation
MC LTP B 0015 2 0 1 4 00 (60 Hz)
60 Hz American version only
Type 00 = Standard IP20 housing
10 = IP55 / NEMA 12 housing
Quadrants 4 = 4Q (with brake chopper)
Connection type 1 = 1-phase
3 = 3-phase
Interference
suppression on
the supply side
0 = EMC class 0
A = EMC class C2
B = EMC class C1
Line voltage 2 = 200 – 240 V
5 = 380 – 480 V
Recommended
motor power 0015 = 1.5 kW
Version B
Product type MC LTP

14 Operating Instructions – MOVITRAC® LTP-B
3Overload capacity
General specifications MOVITRAC®LTP-B
3.3 Overload capacity
For motor overload adjustment see parameter P1-08 Motor rated current.
3.4 Protection features
• Output short-circuit, phase-to-phase, phase-to-ground
• Output over-current
• Overload protection
– Drive handles overload as described in chapter "Overload capacity".
• Over-voltage trip
– Set at 123 % of drive maximum rated supply voltage
• Under-voltage trip
• Over-temperature trip
• Under-temperature trip
– Drive will trip if enabled below –10 °C
• Supply phase loss
– A running drive will trip if 1-phase of a 3-phase supply is lost for more than
15 seconds.
Overload capacity based
on nominal motor current
60 seconds 2 seconds
Default setting 150 % 175 %
CMP 200 % 250 %1)
1) Only 200 % for size 3, 5.5 kW
Sync 250 200 % 250 %
Overload capacity based
on nominal motor current
300 seconds 5 seconds
MGF2 with LTP-B 1.5 kW
MGF4 with LTP-B 2.2 kW
200 % 300 %

Operating Instructions – MOVITRAC® LTP-B 15
4
Mechanical Installation
Installation
4 Installation
4.1 Mechanical Installation
• Inspect the MOVITRAC®LTP-B carefully prior to installation to ensure it is undam-
aged.
• Store the MOVITRAC®LTP-B in its box until required. The storage location should
be clean and dry and within the ambient temperature range of –40 °C to +60 °C.
• Install the MOVITRAC®LTP-B on a flat, vertical, flame-resistant, vibration-free
surface, within a suitable switch cabinet. This should be according to EN 60529 if
specific Ingress Protection (IP) ratings are required.
• Do not place flammable material close to the drive.
• Prevent the entry of conductive or flammable foreign bodies.
• The maximum ambient operating temperature is 50 °C for IP20 and 40 °C for IP55
drives. The minimum ambient operating temperature is –10 °C.
Please observe the specific ratings employed in chapter "Environmental"
(page 103).
• Relative humidity must be less than 95 % (non-condensing).
•MOVITRAC
®LTP-B units can be installed side by side. This gives adequate ventila-
tion space between them. If the MOVITRAC®LTP-B is to be installed above another
drive or any other heat-producing device, the minimum vertical spacing is 150 mm.
The switch cabinet should either be force-ventilated or large enough to allow natural
cooling, see chapter "IP20 housing: mounting and dimensions of switch cabinet"
(page 19).
• A DIN rail mounting is supported in size 2 (IP20) drives only.
4.2 Dimensions
MOVITRAC®LTP-B is available in 2 housing variants:
• IP20 housing for use in switch cabinets
•IP55/NEMA12k
The IP55 / NEMA 12 k housing is protected against moisture and dust. Therefore, the
drives can be operated indoors under harsh conditions. Electronically, the drives are
identical and the only differences are the dimensions of the housing and the weight.

16 Operating Instructions – MOVITRAC® LTP-B
4Dimensions
Installation
4.2.1 Dimensions of the IP20 housing
4765982731
Dimension Size 2 Size 3
A (Height) mm 220 261
in 8.66 10.28
B (Width) mm 110 132
in 4.33 5.20
C (Depth) mm 185 205
in 7.28 8.07
Weight kg 1.8 3.5
lb 3.97 7.72
a mm 63.0 80.0
in 2.48 3.15
b mm 209.0 247
in 8.23 9.72
c mm 23 25.5
in 0.91 1.01
d mm 7.00 7.75
in 0.28 0.30
Power terminal torque settings Nm 1.0 1.0
lb.in 8.85 8.85
Recommended screw size 4 × M4 4 × M4
+
L1/L-DC L2/N L3
BR U V W
MOVITRAC
®
LTP -B
A
B C
a
c
d
b

Operating Instructions – MOVITRAC® LTP-B 17
4
Dimensions
Installation
4.2.2 Dimensions of the IP55 / NEMA 12 housing (LTP xxx –10)
Sizes 2 and 3
4766970251
Dimension Size 2 Size 3
Height (A) mm 257 310
in 10.12 12.20
Width (B) mm 188 210.5
in 7.40 8.29
Depth (C) mm 239 251
in 9.41 2.88
Weight kg 4.8 6.4
lb 10.5 14.1
a mm 176 197.5
in 6.93 7.78
b mm 200 251.5
in 7.87 9.90
cmm66.5
in 0.24 0.26
d mm 28.5 25.1
in 1.12 0.99
Power terminal torque settings Nm 1
lb.in 8.85
Control terminal torque settings Nm 0.8 0.8
lb.in 7.08 7.08
Recommended screw size 4 × M5
A
B C
a
c
dd b

18 Operating Instructions – MOVITRAC® LTP-B
4Dimensions
Installation
Sizes 4 – 7
4656351243 4656355083 4656358027
Dimension Size 4 Size 5 Size 6 Size 7
Height (A) mm 440 540 865 1280
in 17.32 21.26 34.06 50.39
Width (B) mm 171 235 330 330
in 6.73 9.25 12.99 12.99
Depth (C) mm 235 268 335 365
in 9.25 10.55 13.19 14.37
Weight kg 11.5 22.5 50 80
lb 25.35 49.60 110.23 176.37
a mm 110 175 200 200
in 4.33 6.89 7.87 7.87
b mm 423 520 840 1255
in 16.65 20.47 33.07 49.41
c mm 61 60 130 130
in 2.40 2.36 5.12 5.12
dmm881010
in 0.32 0.32 0.39 0.39
Power terminal torque set-
tings
Nm 1.2 – 1.5 2.5 – 4.5 8
lb.in 10.6 – 13.3 22.1 – 39.8 70.8
Control terminal torque set-
tings
Nm 0.8 0.8 0.8 0.8
lb.in 7.08 7.08 7.08 7.08
Recommended screw size 4 × M8 4 × M10
B
A
C
d
a
b

Operating Instructions – MOVITRAC® LTP-B 19
4
IP20 housing: Mounting and dimensions of control cabinet
Installation
4.3 IP20 housing: Mounting and dimensions of control cabinet
For applications that require a higher IP rating than the IP20, the drive must be mounted
in a control cabinet. The following guidelines should be observed for these applications:
• The control cabinet should be made from a thermally conductive material, unless
forced ventilation is used.
• When a vented control cabinet is used, there should be venting above and below the
drive to ensure good air circulation. Air should be drawn in below the drive and
expelled above the drive.
• If the external environment contains contamination particles (e.g. dust), a suitable
particle filter should be fitted to the vents and forced ventilation implemented. The
filter must be serviced and cleaned as and when necessary.
• Environments with a high moisture, salt or chemical content should use a suitably
sealed (non-vented) control cabinet.
4.3.1 Dimensions of non-vented metal control cabinet
Drive power rating
Sealed control cabinet
A B C D
mm in mm in mm in mm in
Size2 0.75kW,1.5kW230V
0.75 kW, 1.5 kW, 2.2 kW 400 V 400 15.75 300 11.81 350 11.81 60 2.36
Size 2 2.2 kW 230 V
4.0 kW 400 V 600 23.62 450 17.72 350 11.81 100 3.94
3080168459
A
D
D
C
B

20 Operating Instructions – MOVITRAC® LTP-B
4IP20 housing: Mounting and dimensions of control cabinet
Installation
4.3.2 Dimensions of vented control cabinet
4.3.3 Dimensions of force-vented control cabinet
Drive power rating
Vented control cabinet
A B C D
mm in mm in mm in mm in
Size 2 All ratings 600 23.62 400 15.75 300 11.81 100 3.94
Size 3 All ratings 800 31.5 600 23.62 350 13.78 150 5.91
Size 4 All ratings 1000 39.37 600 23.62 300 11.81 250 9.84
Drive power rating
Force-vented control cabinet (with fan)
A B C D
Air Flowmm in mm in mm in mm in
Size 2 All ratings 400 15.75 300 11.81 250 9.84 100 3.94 > 45 m3/h
Size 3 All ratings 600 23.62 400 15.75 250 9.84 150 5.91 > 80 m3/h
Size 4 All ratings 880 34.65 500 19.69 300 11.81 200 7.87 > 300 m3/h
Size 5 All ratings 1100 43.31 600 23.62 400 15.75 250 9.84 > 900 m3/h
Size
6/7
All ratings 1900 74.80 600 23.62 500 19.69 300 11.81 > 1000 m3/h