SEW-Eurodrive MOVITRAC 0500 User manual

MOVITRAC®0500
Frequency Inverters
Operating Instructions
Edition 01/97
0922 3916 / 0197

Fig. 1: MOVITRAC
®
0500 with FBG 01 keypad and FKS 01 heat sink 00401BXX
1 MOVITRAC®0500 frequency inverter - basic unit with cover closed
2 MOVITRAC®0500 frequency inverter - basic unit with cover removed
3 LED H1 (red) operating display / fault signal
4 LED H2 (green) operating display
5 Poti P1, internal setpoint potentiometer
6 Socket X3 for FBG 01 keypad
7 Jumper strip X2 (not visible), located underneath terminal strip X1
8 Terminal strip X1 - electronic/control connections
9 Terminal strip X5 - power section
Terminal strips X1 and X5 are included with the unit,
they are placed on the unit and screwed tight by the customer.
10 Nameplate (bar code section not visible)
11 Connecting cable for the FBG 01 keypad with connector
12 FBG 01 keypad
13 LCD display with 140 characters
14 Membrane keypad
15 ParaCard PAC 01
16 FKS 01 heat sink
17 Cover interlock of the MOVITRAC®0500 basic unit
Inverter Design
7
12 13 3 2 4 5
1511
16
14 61
89
10 17
2 MOVITRAC
®
0500 - Operating Instructions

Page
Inverter design ..................................... 2
1 General Notes . . . ................................ 4
2 Safety Notes .................................... 6
3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 EMC-compliant installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Wiring diagram for the basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 Functional description of the basic unit terminals . . . . . . . . . . . . . . . . . . . . . 9
3.5 Brake rectifier connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Condensed commissioning instructions for standard applications . . . . . . . . . . . . 11
4.2 Operation with FBG 01 keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.1 Connection and operating displays of the FBG 01 keypad . . . . . . . . . . . . . . . . . 12
4.2.2 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.3 Manual operation / motorized potentiometer . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Setting the signal mode for FSINA and SOUTA . . . . . . . . . . . . . . . . . . . . . . . 16
4.4 Complete parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4.1 Menu branch VAL, display parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4.2 Menu branch PARA, adjustable parameters . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Operation and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Operating displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Operating conditions / Overload condition . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Fault information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.4 SEW Electronics Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Basic units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.2 BRC 03 brake chopper with integral braking resistor . . . . . . . . . . . . . . . . . . . 25
6.3 NF...-231 input filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
After-Sales and Spare Parts Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
For further technical information as well as project planning notes please refer to the
MOVITRAC®0500 Frequency Inverter Catalogue, publication no. 09223819.
Table of Contents
MOVITRAC
®
0500 - Operating Instructions 3

Check the inverter for packaging damage as soon as you receive it.
Inform the carrier of any packaging damage immediately.
A requirement of fault-free operation and fulfilment of any rights to claim under guarantee is that
these instructions and remarks are followed. Therefore read these instructions carefully before you
start working with the unit.
These instructions also contain important service instructions. They should therefore be kept near
the inverter.
Always follow the relevant safety instructions and warnings. They are marked as follows:
Cross-references to other sections or publications are indicated by →.
Each unit is manufactured and tested to current SEW-EURODRIVE technical specifications.
The manufacturer reserves the right to make alterations to the technical data and design which
serve the cause of technical progress.
Storage instructions:
Permissible storage temperature: -25°C...+70°C
Permissible humidity: No restrictions during storage.
On commissioning the unit must be free of condensation.
Extended storage: Connect the unit to the power supply for at least 5 minutes
every 2 years.
Failing that the service life of the unit may be reduced.
Disposal (please observe the applicable waste disposal regulations):
Depending on the material they are made of, unit components are to be disposed of in accordance
with the applicable waste disposal regulations for:
electronics scrap (pcbs), plastic material (housing), sheet metal, copper, etc.
Electrical hazard, e.g. when working on live equipment
Mechanical hazard, e.g. when working on hoists.
Important instructions for safe and fault-free operation.
1 General Notes
4 MOVITRAC
®
0500 - Operating Instructions

Name plate
Example:
00423AXX
CE Mark:
MOVITRAC®0500 frequency inverters conform with Low Voltage Directive 73/23/EEC and if installed
in compliance with EMC regulations (→Sec. 3.2) with EMC Directive 89/336/EEC.
Type designation
Example:
MOVITRAC®0504 - 231 - 1 - 00
Version: 00 = standard
Quadrants: 1 = 1 quadrant
Type of supply: 1 = single-phase
Rated supply voltage: 23 = 230 VAC
Recommended motor power: 04 = 0.375 kW; 08 = 0.75 kW
Type series 05
1General Notes
MOVITRAC
®
0500 - Operating Instructions 5

●Installation, commissioning and servicing of the inverter may only be performed by qualified
electrical personal with the relevant training in accident prevention, in compliance with the valid
regulations (e.g. EN 60204, VBG 4, DIN VDE 0100/0113/0160).
●When installing and commissioning the motor and brake, the relevant instructions must be
observed!
●Before removing the front cover, the inverter must be disconnected from the supply. Dangerous
voltages can remain present for up to 2 minutes after the unit has been disconnected from the
supply.
●When the inverter cover is removed the inverter has enclosure IP 00. Dangerous voltages are
present. During operation, the unit must be kept closed.
●When switched on, dangerous currents are present on the output terminals and the cables and
motor terminals connected to them. This is also the case when the inverter is inhibited and the
motor is not running.
●When the operating displays H1 and H2 or any of the other status indicators go out this does
not mean that the inverter is disconnected from the supply and is de-energized.
●Protective measures and equipment must be chosen according to the applicable standards (e.g.
DIN VDE 0100 Part 410 / DIN VDE 0113 Part 1 and EN 60204 / DIN VDE 0160).
●Necessary protective measure: inverter must be earthed
Necessary protective equipment: overcurrent protection (fuses).
●By taking appropriate measures (e.g. removing the electronics terminal block), ensure that the
connected motor does not start by itself when the inverter is connected to the power supply.
●Internal safety functions in the inverter or mechanical blocking can result in the motor not running.
Remedying the cause of the fault or resetting the inverter can cause the drive to start up by itself.
If this is not admissible for the machine being driven for safety reasons, the inverter should be
disconnected from the supply before remedying the fault. Furthermore the “72 START = 1
(AUTOSTART)” function must not be activated in these cases.
2 Safety notes
6 MOVITRAC
®
0500 - Operating Instructions

The safety instructions (→Sec. 2, P. 6) must be strictly observed during the electrical installation!
3.1 Installation instructions
●Run power cables and electronic leads in separate cable ducts.
●Power cable: based on the input current Imains at rated load (Data →Sec. 6).
●Motor cable: based on output rated current IN(Data →Sec. 6).
●The input fuses must be installed at the beginning of the power cable, directly after the busbar
junction (Wiring diagram →Sec. 3.3: F11).
●An earth leakage circuit-breaker is not permissible as the sole protection device. Leakage
currents > 3.5 mA can occur in normal inverter operation.
●Alternate operation of two motors from one inverter: a changeover contactor must be provided
for each of the two motor cables. Changeover contactors may only be actuated when the inverter
is inhibited!
●Only an inductive/resistive load (motor) may be connected at the inverter output, no capacitive
load!
●For jogging, use the commands clockwise STR / counterclockwise STL.
The mains contactor K 11 must not be used for jogging, but only for switching the inverter on
and off!
●Recommendation: after power-down, wait minimum 30s before powering the inverter up again!
●The binary and analogue outputs are isolated by optocouplers. However, they are neither
short-circuit-proof nor external-voltage-proof and can be destroyed by short-circuits or if an
external voltage source is connected!
●Brake chopper: Loop in NC contact (TL. 7/8) in inverter power supply line (Connection →Se. 3.3).
Cross-section based on the inverter rated current (Data →Sec. 6). Under rated conditions supply
leads to the brake chopper carry high DC voltages (approx. 500V).
●Observe allocation table for input filters and MOVITRAC®types (→Sec. 3.2)!
3Electrical Installation
MOVITRAC
®
0500 - Operating Instructions 7

3.2 EMC-compliant installation
When installed in accordance with the instructions for EMC-compliant installation MOVITRAC®0500
inverters meet the requirements for compliance with EMC Directive 89/336/EEC.
Interference immunity:
MOVITRAC®0500 frequency inverters comply with all the immunity requirements of EN 50082-2. In
combination with shielded leads even more stringent levels than those stipulated in the standard are
met.
Interference emission:
Higher levels of interference are permitted for industrial environments. In an industrial environment,
one or several of the below listed measures may be done without, depending on the supply system
specifications and the specifics of the installation.
To meet emission limits for the residential commercial and light industrial environment (class B limit
to EN 55011) we recommend the following measures:
●Connect an appropriate NF...-... input filter on the line side.
– MOVITRAC®0504-231-1-00 →NF005-231 input filter
– MOVITRAC®0508-231-1-00 →NF008-231 input filter
– Mount the NF.. input filter close to the corresponding MOVITRAC®0500, but outside
the minimum ventilation space required.
– Keep the connecting lead between the input filter and the MOVITRAC®0500 as short
as possible: a maximum lead length of 400 mm is permissible. Unshielded, twisted-conductor
leads are satisfactory.
●Provide the input filter and the MOVITRAC®0500 with an earth which is effective at RF, i.e.
– Wide-area metallic contact between the inverter housing and ground, for instance with the
sheet metal of the switch cabinet housing.
●Shield all leads apart from the power cable.
– Laying the cables in separate, earthed metal ducts or conduits is also effective as a shield.
– The shield must be earthed by the most direct possible route, with a wide-area contact to
ground at both ends. If necessary, then one end may be earthed via an interference
suppression capacitor to prevent earth loops. Alternatively, use double-shielded cable with
the outer shield earthed at the MOVITRAC®and the inner shield at the other end.
3 Electrical Installation
8 MOVITRAC
®
0500 - Operating Instructions

3.3 Wiring diagram for the basic unit
Fig. 2: EMC-compliant installation in residential areas (to class B limit) 00402BEN
3.4 Functional description of the basic unit terminals
Terminal Code Function
X1 1 UR Reference voltage +10 V short-circuit-proof, current rating Imax = 15 mA
2 FSINA Analogue input frequency setpoint, input mode selectable
(via jumper J1/J2 and PARA 04 FFSEL): 0...10 V / 2...10 V / 0...20 mA / 4...20 mA
3 STR Binary input START CW: “0" = 0...2 V / ”1" = 8...30 V
4 STL Binary input START CCW: “0" = 0...2 V / ”1" = 8...30 V
5 S1IND
Binary input 1: “0" =
0...2 V ”1" = 8...30 V
selectable fixed
frequencies:1/2/3
+
6 S2IND Binary input 2: (PARA 20/23/24/27)
7 Ground Jumpered with X1:11 internally
8
9
S1OUT
S2OUT
Binary output 1 Important: not short-circuit-proof, do not apply external
source voltage!
Imax =50mA Control functions (PARA 62/63 0...10):
0 = no function / 1 = collective fault / 2 = output voltage/
3 = CCW / 4 = CW / 5 = motor at rest/
Binary output 2 6 = setpoint reached / 7 = frequency limit / 8 = current limit/
Imax = 50 mA 9 = brake chopper active / 10 = disconnection on faults
10 SOUTA Analog /
binary output
Imax = 2 mA (analog)
Imax=15mA(binary)
Important: not short-circuit-proof, do not apply external
source voltage!
Control functions (PARA 61 0...7):
0 = no function / 1 = output frequency analog or PWM/
2 = brake chopperactive / 3 = 6 times the output freq./
4 = apparent current / 5 = active current /
6 = active power / 7 = cannot be activated.
11 Ground Jumpered with X1:7 internally
X3 Connection of FBG 01 keypad
X5 L1, N, PE Connection to the supply 1 x 230 VAC
U, V, W, PE* Motor connection
+VDClink /-VDC link BRC 03 brake chopper connection including braking resistor
VDClink / PTC PTC thermistor connection, if no PTC thermistor is used, jumper terminals (default
condition) !
PE* Shield connection
M
X 5 X 3
L 1 N PE PE
U V W -UZK +UZKPTC
X 5 X 1
PE*
MOVITRAC 0500
®
L 1
N
PE
F 11
K 11
S1OUT
S2OUT
SOUTA
+10 V
FSINA
STR
STL
S1IND
S2IND
1234567891011
S11
S12
S13
S14
R11
K13
K12
24 V
-
+
10 9
PTC
78
3phase
Connection of
keypad FBG 01
Brake chopper
BRC 03 with
braking resistor
Brake connection Sec. 3.5→
Input filter NF...-...
3Electrical Installation
MOVITRAC
®
0500 - Operating Instructions 9

3.5 Brake rectifier connection
The brake rectifier must have its own power supply lead, supply of the brake rectifier from the
motor voltage is not permitted!
Basic circuit diagram: AC squirrel-cage motor with brake rectifiers BG/BGE
via brake relay K1 and brake contactor K12.
a) Switch-off in the AC circuit b) Switch-off in the AC and DC circuits for very
short brake reaction times
Fig. 3: Brake circuits 00403AEN
Binary output X1:8 or X1:9 “S_OUT” can be used to control the brake if programmed accordingly
(parameter PARA 62/63 = “2"). For brake control an external 24 V supply is necessary.
The binary output drives an external brake relay K1 (24 V / 1.2 W / max. 50 mA). This relay controls
the brake via a brake contactor K2. The brake must be actuated through the inverter output signal
and not via PLC!
When the brake rectifier is installed in the switch cabinet follow the instructions for EMC-compliant
installation contained in the installation instructions for “AC Squirrel-Cage and Single-Phase Motors, ...”.
MOVITRAC 0500
®
1
2
3
4
5
BG/
BGE
M
MOVITRAC 0500
®
1
2
3
4
5
BG/
BGE
M
L1 L1 L1 NL1N N
UW VUW V
N
K1
24 V
+-
K2 K1
X1:11
X1:8
K1
24 V
+-
K2 K1
X1:11
X1:8
3phase
3phase
White
Red
Blue
Brake
White
Red
Blue
Brake
3 Electrical Installation
10 MOVITRAC
®
0500 - Operating Instructions