SEW-Eurodrive MOVITRAC B User guide

Drive Technology \ Drive Automation \ System Integration \ Services
MOVITRAC
®
B
Edition 05/2009
16806026 / EN
System Manual

SEW-EURODRIVE – Driving the world

System Manual V3 – MOVITRAC® B 3
Contents
Contents
1 Important Information......................................................................................... 6
1.1 How to use the operating instructions......................................................... 6
1.2 Structure of the safety notes ....................................................................... 7
1.3 Rights to claim under warranty ................................................................... 7
1.4 Exclusion of liability..................................................................................... 7
2 Safety Notes ........................................................................................................ 8
2.1 Preliminary information ............................................................................... 8
2.2 General ....................................................................................................... 8
2.3 Target group ............................................................................................... 9
2.4 Designated use ........................................................................................... 9
2.5 Other applicable documentation ............................................................... 10
2.6 Transport................................................................................................... 10
2.7 Extended storage...................................................................................... 10
2.8 Installation/assembly................................................................................. 10
2.9 Electrical connection ................................................................................. 11
2.10 Safe disconnection.................................................................................... 11
2.11 Startup/operation ...................................................................................... 11
3 System Description MOVITRAC®B................................................................. 12
3.1 MOVITRAC®B – compact, versatile and universal .................................. 12
3.2 System overview MOVITRAC®B ............................................................. 13
3.3 The units at a glance................................................................................. 14
3.4 Functions / features .................................................................................. 15
3.5 MOVITOOLS®MotionStudio..................................................................... 18
4 Technical Data................................................................................................... 19
4.1 CE marking, UL approval and C-Tick ....................................................... 19
4.2 General technical data .............................................................................. 20
4.3 MOVITRAC®B electronics data ............................................................... 22
4.4 Technical data of MOVITRAC®B ............................................................. 24
4.5 Front option FBG11B keypad ................................................................... 43
4.6 FSC11B communication module .............................................................. 44
4.7 FIO11B analog module ............................................................................. 45
4.8 FIO21B digital module .............................................................................. 46
4.9 DBG60B keypad ....................................................................................... 47
4.10 UBP11A parameter module ...................................................................... 50
4.11 MBG11A speed control module ................................................................ 51
4.12 UWS11A interface adapter RS-232 / RS-485 for support rail................... 52
4.13 UWS21B interface adapter RS-232/RS-485............................................. 53
4.14 USB11A interface adapter USB/RS-485................................................... 53
4.15 BW series braking resistors ...................................................................... 54
4.16 BS touch guard ......................................................................................... 61
4.17 Mounting PTC braking resistors FKB10B ................................................. 61
4.18 Submounting of flat-type FKB11/12/13B braking resistors ....................... 62
4.19 FHS11B/12B/13B support rail mounting ................................................... 63

4System Manual V3 – MOVITRAC® B
Contents
4.20 ND line chokes ......................................................................................... 64
4.21 NF line filters ............................................................................................. 67
4.22 ULF11A folding ferrites ............................................................................. 69
4.23 HD output chokes ..................................................................................... 69
4.24 EMC module FKE12B/13B ....................................................................... 72
4.25 HF output filters......................................................................................... 73
4.26 Fieldbus connection .................................................................................. 78
4.27 MOVI-PLC®............................................................................................... 88
4.28 UWU52A switched-mode power supply.................................................... 90
5 Parameters......................................................................................................... 91
5.1 Explanation of the parameters .................................................................. 91
6 Project Planning.............................................................................................. 120
6.1 Schematic procedure .............................................................................. 120
6.2 Options for standard applications ........................................................... 121
6.3 Description of applications ...................................................................... 122
6.4 Speed-torque characteristic curve .......................................................... 123
6.5 Motor selection........................................................................................ 124
6.6 Overload capacity ................................................................................... 126
6.7 Load capacity of the units at low output frequencies .............................. 127
6.8 Project planning for explosion-proof AC asynchronous motors
of category 2 ........................................................................................... 127
6.9 Selecting the braking resistor.................................................................. 128
6.10 Connecting AC brakemotors................................................................... 132
6.11 Mains and motor connection................................................................... 133
6.12 Multi-motor drive/group drive .................................................................. 140
6.13 Line chokes............................................................................................. 141
6.14 Electromagnetic compatibility EMC ........................................................ 141
6.15 HF output filters....................................................................................... 144
6.16 Electronics cables and signal generation................................................ 147
6.17 External voltage supply DC 24 V ............................................................ 147
6.18 Parameter set selection .......................................................................... 149
6.19 Priority of the operating states and interrelation between control signals150
6.20 PI controller............................................................................................. 151
6.21 Application examples .............................................................................. 154
7 Unit Design ...................................................................................................... 160
7.1 Sizes 0XS / 0S / 0L ................................................................................. 160
7.2 Sizes 1 / 2S / 2........................................................................................ 161
7.3 Size 3 ...................................................................................................... 162
7.4 Sizes 4 / 5 ............................................................................................... 163
7.5 Unit designation / nameplate .................................................................. 164
8 Installation ....................................................................................................... 165
8.1 Recommended tools ............................................................................... 165
8.2 Installation notes ..................................................................................... 165
8.3 Installing optional power components..................................................... 170
8.4 UL compliant installation ......................................................................... 175

System Manual V3 – MOVITRAC® B 5
Contents
8.5 Installation of loose items........................................................................ 177
8.6 Requirements for installing cold plate (size 0 only)................................. 182
8.7 Deactivating EMC capacitors (size 0 only) ............................................. 182
8.8 Wiring diagram........................................................................................ 184
8.9 TF thermistor and TH bimetallic switch................................................... 185
8.10 Connecting braking resistor BW..-P / BW..-T / BW.. to X3 / X2 .............. 185
8.11 Connecting brake rectifiers ..................................................................... 186
8.12 Installing FSC11B / FIO11B / FIO21B .................................................... 187
8.13 Installing the MBG11A speed control module......................................... 192
9 Startup.............................................................................................................. 193
9.1 Brief description of the startup process................................................... 193
9.2 General startup instructions .................................................................... 194
9.3 Preliminary work and resources.............................................................. 195
9.4 Optional keypad FBG11B ....................................................................... 196
9.5 Basic operation of the FBG11B keypad.................................................. 197
9.6 Manual operation with FBG11B speed control module.......................... 199
9.7 External setpoint selection ...................................................................... 200
9.8 Startup using the FBG11B keypad ......................................................... 201
9.9 Startup with DBG60B.............................................................................. 204
9.10 Startup with PC and MOVITOOLS®MotionStudio.................................. 210
9.11 Startup for MBG11A speed control module ............................................ 211
9.12 Startup of explosion-proof AC asynchronous motors
of category 2 (94/9/EC)........................................................................... 212
9.13 Starting the motor ................................................................................... 213
9.14 Parameter list.......................................................................................... 217
10 Operation ......................................................................................................... 228
10.1 Data backup............................................................................................ 228
10.2 Return codes (r-19 – r-38) ...................................................................... 229
10.3 Status displays........................................................................................ 230
10.4 Unit status codes .................................................................................... 231
10.5 DBG60B keypad ..................................................................................... 232
11 Service / List of Faults .................................................................................... 237
11.1 Unit information....................................................................................... 237
11.2 List of faults (F-00 – F-113)..................................................................... 239
11.3 SEW electronics service ......................................................................... 242
11.4 Extended storage.................................................................................... 243
12 Address Directory ........................................................................................... 244
Index ......................................................................................................................... 263

6System Manual V3 – MOVITRAC® B
1How to use the operating instructions
Important Information
1 Important Information
1.1 How to use the operating instructions
The operating instructions are an integral part of the product and contain important
information for operation and service. The operating instructions are written for all
employees who assemble, install, startup, and service this product.
The operating instructions must be legible and accessible at all times. Make sure that
staff responsible for the plant and its operation, as well as persons who work indepen-
dently on the unit, have read the operating instructions carefully and understood them.
If you are unclear about any of the information in this documentation, or if you require
further information, contact SEW-EURODRIVE.
1.1.1 Text Conventions
• Texts in software user interfaces (menu items, buttons, etc.) in square brackets, e.g.:
"Click the [Start] button."
• Parameter names are written in italics, e.g.: "Write down the values of variables H509
ACT.POS.ABS.".
• The display of the FBG11B keypad is indicated by a font with fixed character width,
e.g.: "The display shows Stop."

System Manual V3 – MOVITRAC® B 7
1
Structure of the safety notes
Important Information
1.2 Structure of the safety notes
The safety notes in these operating instructions are designed as follows:
1.3 Rights to claim under warranty
A requirement of fault-free operation and fulfillment of any rights to claim under limited
warranty is that you adhere to the information in the operating instructions. Therefore,
read the operating instructions before you start working with the unit.
1.4 Exclusion of liability
You must comply with the information contained in these operating instructions to
ensure safe operation of MOVITRAC®B frequency inverters and to achieve the
specified product characteristics and performance requirements. SEW-EURODRIVE
does not assume liability for injury to persons or damage to equipment or property
resulting from non-observance of these operating instructions. In such cases, any liabil-
ity for defects is excluded.
Pictogram SIGNAL WORD
Type and source of danger.
Possible consequence(s) if the safety notes are disregarded.
• Measure(s) to prevent the danger.
Pictogram Signal word Meaning Consequences if disre-
garded
Example:
General danger
Specific danger, such
as electric shock
DANGER Imminent danger Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the drive system or
its environment
TIP Useful information or tip.
Simplifies the handling of the drive
system.

8System Manual V3 – MOVITRAC® B
2Preliminary information
Safety Notes
2 Safety Notes
The following basic safety notes must be read carefully to prevent injury to persons and
damage to property. The operator must ensure that the basic safety notes are read and
observed. Make sure that persons responsible for the plant and its operation, as well as
persons who work independently on the unit, have read through the operating instruc-
tions carefully and understood them. If you are unclear about any of the information in
this documentation, or if you require further information, please contact SEW-
EURODRIVE.
2.1 Preliminary information
The following safety notes predominantly refer to the use of frequency inverters. Addi-
tionally, when using drives with motors or gearmotors, observe the corresponding safety
notes in the respective operating instructions.
Also observe the supplementary safety notes in the individual sections of this publica-
tion.
2.2 General
Removing covers without authorization, improper use as well as incorrect installation or
operation may result in severe injuries to persons or damage to property.
This document includes further information.
DANGER
During operation, frequency inverters can have live, bare parts according to their
degree of protection.
Severe or fatal injuries.
• All work related to transportation, storage, setup/mounting, connection, startup,
maintenance and repair may only be carried out by qualified personnel, in strict
observation of:
– The relevant detailed operating instructions
– The warning and safety signs on the motor/gearmotor
– All other project planning documents, operating instructions and wiring
diagrams related to the drive
– The specific regulations and requirements for the system
– The national/regional regulations governing safety and the prevention of
accidents
• Never install damaged products.
• Immediately report any damages to the shipping company.

System Manual V3 – MOVITRAC® B 9
2
Target group
Safety Notes
2.3 Target group
Any mechanical work may only be performed by adequately qualified personnel. Quali-
fied personnel in this context are persons who are familiar with the setup, mechanical
installation, trouble shooting and maintenance for this product. Further, they are quali-
fied as follows:
• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
Any electronic work may only be performed by adequately qualified electricians. Quali-
fied electricians in this context are persons who are familiar with the electronic installa-
tion, startup, trouble shooting and maintenance for this product. Further, they are qual-
ified as follows:
• Training in electrical engineering, e.g. as an electrician or mechatronics technician
(final examinations must have been passed).
• They are familiar with these operating instructions.
All work in further areas of transportation, storage, operation and waste disposal may be
carried out only by persons who are trained appropriately.
2.4 Designated use
Frequency inverters are components for controlling asynchronous AC motors.
Frequency inverters are components intended for installation in electrical systems or
machines. Never connect capacitive loads. Operation with capacitive loads results in
over voltages and may destroy the unit.
The following standards apply, if the frequency inverters are marketed in the EU/EFTA:
• In case of installation in machines, startup of the drive inverters (meaning the start of
proper use) is prohibited until it is determined that the machine meets the
requirements stipulated in the EC Directive 98/37/EC (machine directive); observe
EN 60204.
• Startup (i.e. the start of designated use) is only permitted under observance of the
EMC (2004/108/EC) directive.
• The frequency inverters comply with the requirements of the Low Voltage Directive
2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series
in connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are
applied to these frequency inverters.
Observe the technical data and the connection requirements specified on the nameplate
and the operating instructions.
2.4.1 Safety functions
Frequency inverters from SEW-EURODRIVE must not perform any safety functions
unless the inverters are subordinate to other safety systems.
Use higher-level safety systems to ensure protection of equipment and personnel.

10 System Manual V3 – MOVITRAC® B
2Other applicable documentation
Safety Notes
2.5 Other applicable documentation
When using the "Safe stop" function, you must observe the following publications:
•MOVITRAC
®B / Safe Disconnection – Conditions
•MOVITRAC
®B / Safe Disconnection – Applications
These publications are available via Documentation\Software\CAD on the SEW-
EURODRIVE homepage.
2.6 Transport
Immediately upon receipt, inspect the shipment for any damage that may have occurred
during transportation. Inform the shipping company immediately in the event of damage.
It may be necessary to preclude startup. Observe the climate conditions according to
chapter "General technical data".
2.7 Extended storage
Observe the notes in section "Extended storage".
2.8 Installation/assembly
The units must be installed and cooled according to the regulations and specifications
in this documentation.
Protect the frequency inverters from excessive strain. Do not twist any components and
do not modify the insulation spaces. Do not touch any electronic components or
contacts.
Frequency inverters contain components that can easily be damaged by electrostatic
energy and improper handling. Electric components must not be mechanically damaged
or destroyed.
The following applications are prohibited unless the unit is explicitly designed for such
use:
• Use in potentially explosive atmospheres.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
(frequency inverter may only be operated in climate class 3K3 to EN 60721-3-3)
• Use in non-stationary applications which are subject to mechanical vibration and
impact loads in excess of the requirements in EN 61800-5-1.

System Manual V3 – MOVITRAC® B 11
2
Electrical connection
Safety Notes
2.9 Electrical connection
Observe the applicable national accident prevention guidelines when working on live
frequency inverters (e.g. BGV A3 for Germany).
During installation, observe the specifications regarding cable cross sections, fusing and
protective conductor connection. This publication contains additional information.
In this documentation, you will find notes on EMC compliant installation, such as
shielding, grounding, arrangement of filters and routing of lines. The manufacturer of the
system or machine is responsible for maintaining the limits established by EMC legisla-
tion.
Protective measures and protection devices must comply with the regulations in force
(e.g. EN 60204 or EN 61800-5-1).
Ground the unit.
2.10 Safe disconnection
The unit meets all requirements for safe disconnection of power and electronic
connections in accordance with EN 61800-5-1. All connected circuits must also satisfy
the requirements for safe disconnection.
2.11 Startup/operation
Systems with integrated frequency inverters must be equipped with additional monitor-
ing and protection devices, as applicable, according to the relevant safety guidelines
and regulations, such as legislation governing technical equipment, accident prevention
regulations, etc.
Do not touch live components or power connections until 10 minutes after disconnecting
the frequency inverters from the supply voltage because there may still be some
charged capacitors. Observe the corresponding labels on the frequency inverter.
Keep all covers and doors closed during operation.
The fact that the status LED and other display elements are no longer illuminated does
not indicate that the unit has been disconnected from the mains and no longer carries
any voltage.
Mechanical blocking or safety functions inside the unit may result in the motor coming
to a standstill. Eliminating the cause of the problem or performing a reset may result in
the drive re-starting automatically. If, for safety reasons, this is not permitted for the
driven machine, disconnect the unit from the supply system before correcting the error.

12 System Manual V3 – MOVITRAC® B
3MOVITRAC®B – compact, versatile and universal
System Description MOVITRAC®B
3 System Description MOVITRAC®B
Compact and economical: MOVITRAC®B – the next frequency inverter generation.
3.1 MOVITRAC®B – compact, versatile and universal
The percentage of speed-variable AC drives with inverter technology is constantly
increasing, and these units offer all options to optimize system and machine concepts
to the process sequences in addition to machine-conserving drive technology. The
expanse of these different fields of application shows that it is difficult to meet the tech-
nological and economic requirements with one universal inverter class.
The drive electronics in asynchronous AC motors are separated into standard inverters,
for simple applications, e.g. materials handling, and application inverters, for more
complex technological applications, e.g. positioning and handling applications. This
differentiation of the units allows scaling to different applications while staying with a
certain budget.
Operation, parameter setting, diagnostics and integration in automation concepts must
offer unit-comprehensive and therefore universal engineering and communication
support. Engineering tools for project planning, parameter setting and startup as well as
availability of communication interfaces (fieldbuses and Industrial Ethernet) offer users
a solution-oriented and unit-independent user interface.
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System Manual V3 – MOVITRAC® B 13
3
System overview MOVITRAC®B
System Description MOVITRAC®B
3.2 System overview MOVITRAC®B
Power supply connection
• ND line choke
• NF line filter
Power connection
• HF output filter
• HD output choke
BW braking resistor
Front options
• FBG11B keypad
• FIO11B analog module, or
• FIO21B digital module (in preparation), or
• FSC11B communication for connecting (only
one option possible):
– DBG60B keypad
– Gateway UFx / UOH
– UWS/USB interface adapter
– SBus / RS-485
– DOP operator terminals
– MBG11A speed control module
Option cards
•PROFIBUS
•MOVI-PLC
®controller
Installation
• FHS mounting rail attachment
• Submounting option for FKB braking resistor
• FKE EMC-module
MOVITOOLS®MotionStudio software
MOVITOOLS
®
MotionStudio
MOVITRAC
®
B
MC07B..-2B1
MOVITRAC
®
B
MC07B..-..3
Braking resistor BW
wtih submounting option FKB
Braking resistor BW
Output filter HF
Line filter NF
Line choke ND
Output choke HD
Front option
keypad
FBG11B
Front option
communication FSC11B
Interface adapter
USB11A, UWS11A, UWS21B
1 x 200 – 240 V 3 x AC 380 – 500 V
Analog module
FIO11B
Option cards:
– DFP21B
– MOVI-PLC
®
Keypad
DBG60B
USB
11A
Gateway
UOH11B
3 x AC 200 – 240 V
Operator terminals
DOP
Speed control
module
MGB11A
Support rail
mounting FHS
EMC module
FKE
Digital module
FIO21B
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14 System Manual V3 – MOVITRAC® B
3The units at a glance
System Description MOVITRAC®B
3.3 The units at a glance
Power supply
connection
Motor power Rated output
current
MOVITRAC®B type Size
230 V, 1-phase
0.25 kW / 0.34 HP AC 1.7 A MC07B0003-2B1-4-00 0XS
0.37 kW / 0.50 HP AC 2.5 A MC07B0004-2B1-4-00
0.55 kW / 0.74 HP AC 3.3 A MC07B0005-2B1-4-00 0S
0.75 kW / 1.0 HP AC 4.2 A MC07B0008-2B1-4-00
1.1 kW / 1.5 HP AC 5.7 A MC07B0011-2B1-4-00
0L1.5 kW / 2.0 HP AC 7.3 A MC07B0015-2B1-4-00
2.2 kW / 3.0 HP AC 8.6 A MC07B0022-2B1-4-00
230 V, 3-phase
0.25 kW / 0.34 HP AC 1.7 A MC07B0003-2A3-4-00 0XS
0.37 kW / 0.50 HP AC 2.5 A MC07B0004-2A3-4-00
0.55 kW / 0.74 HP AC 3.3 A MC07B0005-2A3-4-00/S0 0S
0.75 kW / 1.0 HP AC 4.2 A MC07B0008-2A3-4-00/S0
1.1 kW / 1.5 HP AC 5.7 A MC07B0011-2A3-4-00/S0
0L1.5 kW / 2.0 HP AC 7.3 A MC07B0015-2A3-4-00/S0
2.2 kW / 3.0 HP AC 8.6 A MC07B0022-2A3-4-00/S0
3.7 kW / 5.0 HP AC 14.5 A MC07B0037-2A3-4-00 1
5.5 kW / 7.4 HP AC 22A MC07B0055-2A3-4-00 2
7.5 kW / 10 HP AC 29 A MC07B0075-2A3-4-00
11 kW / 15 HP AC 42 A MC07B0110-203-4-00 3
15 kW / 20 HP AC 54 A MC07B0150-203-4-00
22 kW / 30 HP AC 80 A MC07B0220-203-4-00 4
30 kW / 40 HP AC 95 A MC07B0300-203-4-00
400 V, 3-phase
0.25 kW / 0.34 HP AC 1.0 A MC07B0003-5A3-4-00 0XS
0.37 kW / 0.50 HP AC 1.6 A MC07B0004-5A3-4-00
0.55 kW / 0.74 HP AC 2.0 A MC07B0005-5A3-4-00/S0
0S
0.75 kW / 1.0 HP AC 2.4 A MC07B0008-5A3-4-00/S0
1.1 kW / 1.5 HP AC 3.1 A MC07B0011-5A3-4-00/S0
1.5 kW / 2.0 HP AC 4.0 A MC07B0015-5A3-4-00/S0
2.2 kW / 3.0 HP AC 5.5 A MC07B0022-5A3-4-00/S0
0L3.0 kW / 4.0 HP AC 7.0 A MC07B0030-5A3-4-00/S0
4.0 kW / 5.4 HP AC 9.5 A MC07B0040-5A3-4-00/S0
5.5 kW / 7.4 HP AC 12.5 A MC07B0055-5A3-4-00 2S
7.5 kW / 10 HP AC 16 A MC07B0075-5A3-4-00
11 kW / 15 HP AC 24 A MC07B0110-5A3-4-00 2
15 kW / 20 HP AC 32 A MC07B0150-503-4-00
322 kW / 30 HP AC 46 A MC07B0220-503-4-00
30 kW / 40 HP AC 60 A MC07B0300-503-4-00
37 kW / 50 HP AC 73 A MC07B0370-503-4-00 4
45 kW / 60 HP AC 89 A MC07B0450-503-4-00
55 kW / 74 HP AC 105 A MC07B0550-503-4-00 5
75 kW / 100 HP AC 130 A MC07B0750-503-4-00
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3
Functions / features
System Description MOVITRAC®B
3.4 Functions / features
MOVITRAC®B frequency inverters are characterized by the following features:
3.4.1 Unit properties
• Wide voltage range:
– 230 V units for the voltage range 1 × AC 200 – 240 V, 50/60 Hz
– 230 V units for the voltage range 3 × AC 200 – 240 V, 50/60 Hz
– 400/500 V units for the voltage range 3 × AC 380 – 500 V, 50/60 Hz
• Overload capacity:
– 125 % INcontinuous duty
– 150 % INfor at least 60 s
– Maximum 200 % breakaway torque (size 0)
• Rated operation up to an ambient temperature ϑ= 50 °C (122 °F), operation up to an
ambient temperature ϑ= 60 °C (140 °F) possible with current reduction.
• Speed range 0 – 5500 rpm.
• Output frequency range:
– VFC: 0 – 150 Hz
– V/f: 0 – 600 Hz
• 4-quadrant capable due to integrated brake chopper.
• Compact unit design for minimum control cabinet space requirement and optimum
utilization of control cabinet volume.
• Units with "safe stop" function:
– Unit variant (..-S0):
• 3 × AC 380 – 500 V, 0.55 – 4.0 kW (0.74 – 5.4 HP)
• 3 × AC 200 – 240 V, 0.55 – 2.2 kW (0.74 – 3.0 HP)
– Standard unit: 3 × AC 380 – 500 V, 5.5 – 75 kW (7.4 – 100 HP)
• Integrated EMC line filter to maintain the specified limit classes on the line side / C1/
C2 to EN 61800-3:
– Sizes 0 to 2: C2 without further measures
– Sizes 0 to 5: C1 with corresponding filters / folding ferrites
• Configurable inputs / outputs
– 1 analog input
– 6 binary inputs
– 3 binary outputs, including 1 relay output
– Optional: 1 additional analog input / 1 additional analog output
• Voltage supply and evaluation for TF (PTC temperature sensor) integrated for
monitoring the motor temperature.
• Integrated evaluation of TH for monitoring the temperature of the motor.
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16 System Manual V3 – MOVITRAC® B
3Functions / features
System Description MOVITRAC®B
• Optional keypad for displaying setpoints and setting parameters
– 5-digit 7-segment display
– 9 LEDs for displaying the selected symbols
– 6 keys for operation
– 1 setpoint generator for speed specification
– Data backup parameter set
• Braking resistor can be submounted as an option for size 0.
• Separable signal terminals.
•Size0:
– Separable power terminals and signal terminals
– EMC capacitor can be insulated for reduced earth-leakage currents and operation
in IT system.
– "Cold plate" installation possible.
– Long motor cable length
• Up to size 2S: Operation on MDR regenerative power supply unit possible (see
MOVIDRIVE®B documentation).
3.4.2 Controller
• V/f control or VFC control mode.
• Automatic brake rectifier control by the inverter.
• Standstill current function for:
– Rapid start
– Heating current for preventing condensation in the motor at low temperatures
• Flying start function for synchronizing the inverter to the running motor.
• Hoist capability.
• DC braking to decelerate the motor in 1Q mode.
• Slip compensation for high stationary speed accuracy.
• Motor stall protection by sliding current limitation in the field weakening range
• 2 complete motor parameter sets.
• Factory setting can be restored.
• Parameter lock for protection against changes to parameters.
• Protective functions for protection against
– Overcurrent
– Ground fault
–Overload
– Overtemperature of the inverter
– Overtemperature of the motor (TF/TH)
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System Manual V3 – MOVITRAC® B 17
3
Functions / features
System Description MOVITRAC®B
• Speed monitoring and monitoring of the motor and regenerative limit power.
• 5 fault memories with all relevant operating data at the moment of the fault.
• Standardized operation, parameter setting and identical unit connection technology
across all units in the MOVITRAC®B range.
• Configurable signal range monitoring (speed).
• Energy-saving function for optimizing the magnetization current automatically.
3.4.3 Setpoint technology
• Motor potentiometer.
• External setpoint selections:
– 0 – +10 V (unidirectional and bidirectional)
– 0–20mA
– 4–20mA
– –10 V – +10 V bidirectional with FIO11B
• 6 fixed setpoints.
• Frequency input.
3.4.4 Optional communication / operation
• CAN based system bus (SBus) for networking max. 64 MOVITRAC®B units. SBus
master can be a PC, PLC or MOVIDRIVE®.
• CANopen Protocol DS301 V4.
• RS-485 interface.
• Simple parameter setting and startup using optional keypad or MOVITOOLS®
MotionStudio software.
• Fieldbus interfaces for
–PROFIBUS
®
– DeviceNet®
–INTERBUS
®
– CANopen®
– Ethernet-based:
• EtherCAT
• PROFINET
• Ethernet/IP
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18 System Manual V3 – MOVITRAC® B
3MOVITOOLS®MotionStudio
System description MOVITRAC®B
3.5 MOVITOOLS®MotionStudio
The MOVITOOLS®MotionStudio program includes:
• Parameter tree
•Startup
•SCOPE
®
• Application Builder®
• Data management
MOVITRAC®B has the following functions:
•Startup
• Parameter setting
• Visualization / diagnostics
3.5.1 SCOPE
SCOPE for MOVITOOLS®MotionStudio an oscilloscope program for SEW inverters.
SCOPE allows you to optimize the drives yourself. The inverter records, for example,
response functions to setpoint changes in real time. You can transfer this information to
the PC and graphically display it. SCOPE shows up to four analog and digital measured
variables in differently colored curves. You can scale both the x-axis and the y-axis as
required.
SCOPE also enables you to record digital input and output signals of the inverter. This
means you can record complete program sequences of the higher-level controller and
then evaluate them.
SCOPE supports simple documentation of the set parameters and the recorded
measurement data by providing the following functions:
•Save
• Meta data
•Print
The online help functions enable you to quickly get familiar with how to use SCOPE.
SCOPE is a multi-document interface (MDI application). This interface lets you observe
and analyze several data sets simultaneously. SCOPE displays every new data set in a
new window. All settings made for displaying and editing the data record apply to the
active window only.
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System Manual V3 – MOVITRAC® B 19
4
CE marking, UL approval and C-Tick
Technical Data
4 Technical Data
4.1 CE marking, UL approval and C-Tick
4.1.1 CE-marking
MOVITRAC®B frequency inverters comply with the regulations of the Low Voltage
Directive 73/23/EEC.
MOVITRAC®B frequency inverters are designed for use as components for installation
in machines and systems. They comply with the EMC product standard EN 61800-3
Variable-speed electrical drives. Provided the installation instructions are complied with,
they satisfy the relevant requirements for the CE marking for the entire machine/system
in which they are installed, on the basis of the EMC Directive 89/336/EEC. For detailed
information on EMC compliant installation, refer to the publication "Electromagnetic
Compatibility in Drive Engineering" from SEW-EURODRIVE.
Compliance with limit classes C2 and C1 has been tested on a specified test setup.
SEW-EURODRIVE can provide detailed information on request.
The CE mark on the nameplate indicates conformity with the low voltage directive 73/
23/EEC. We can provide a declaration of conformity on request.
4.1.2 UL approval / CSA / GOST-R certificate / C-Tick
UL and cUL approval (USA) has been granted for the following MOVITRAC®B units:
• 230 V / single-phase
• 230 V / 3-phase
• 400/500 V / 3-phase (0.25 – 45 kW / 0.34 – 60 HP)
cUL approval has been applied for the other units. cUL is equivalent to CSA approval.
The GOST-R certificate (Russia) was granted for the MOVITRAC®B unit series.
C-Tick approval was applied for the entire MOVITRAC®B series. C-Tick certifies
conformity with ACMA (Australian Communications and Media Authority) standards.
U
L
U S
C
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20 System Manual V3 – MOVITRAC® B
4General technical data
Technical Data
4.2 General technical data
The following technical data applies to all MOVITRAC®B frequency inverters indepen-
dent of size and power.
MOVITRAC®B All sizes
Interference immunity Meets EN 61800-3
Interference emission with
EMC-compliant installation
According to limit value class1)
• Sizes 0 to 2: C2 without further measures
• Sizes 0 to 5: C1 with corresponding filters / folding ferrites
C1/C2 to EN 61800-3
Leakage current > 3.5 mA
Ambient temperature ϑA
(up to 60 °C with current
reduction)
•230 V, 0.25 – 2.2 kW (0.34 – 3.0 HP) / 400/500 V, 0.25 – 4.0 kW (0.34 – 5.4 HP)
With overload capacity (max. 150% for 60 s):
ID= 100 % IN/ fPWM = 4 kHz: –10 °C – +40 °C (14 °F – 104 °F)
Without overload capacity:
ID= 100 % IN/ fPWM = 4 kHz: –10 °C – +50 °C (14 °F – 122 °F)
ID= 100 % IN/ fPWM = 8 kHz: –10 °C – +40 °C (14 °F – 104 °F)
ID= 125 % IN/ fPWM = 4 kHz: –10 °C – +40 °C (14 °F – 104 °F)
•3 × 230 V, 3.7 – 30 kW (5.0 – 40 HP) / 400/500 V, 5.5 – 75 kW (7.4 – 100 HP)
With overload capacity (max. 150% for 60 s):
ID= 100 % IN/ fPWM = 4 kHz: 0 °C – +40 °C (32 °F – 104 °F)
Without overload capacity:
ID= 100 % IN/ fPWM = 4 kHz: 0 °C – +50 °C (32 °F – 122 °F)
ID= 100 % IN/ fPWM = 8 kHz: 0 °C – +40 °C (32 °F – 104 °F)
ID= 125 % IN/ fPWM = 4 kHz: 0 °C – +40 °C (32 °F – 104 °F)
• Mounting plate with "cold plate" < 70°C (+158 °F)
Derating ambient temperature
(current reduction)
2.5 % INper K at 40 °C – 50 °C (104 °F – 122 °F)
3 % INper K at 50 °C – 60 °C (122 °F – 140 °F)
Climate class EN 60721-3-3, class 3K3
Storage temperature
Transport temperature
–25 °C – +75 °C (–13 °F – 167 °F)
–25 °C – +75 °C (–13 °F – 167 °F)
Type of cooling Self-cooled: 230 V: ≤0.75 kW (1.0 HP)
400/500 V: ≤1.1 kW (1.5 HP)
Forced cooling: 230 V: ≥1.1 kW (1.5 HP)
(temperature controlled fan, 400/500 V: ≥1.5 kW (3.0 HP)
Response threshold 45 °C (113 °F)
Degree of protection
EN 60529 (NEMA1)
Sizes 0 to 3: IP20
Sizes 4 – 5 power connections:
•IP00
• With the supplied Plexiglas cover mounted and shrinking tube mounted (not
supplied) IP10
Duty cycle Continuous duty
Overvoltage category III according to IEC 60664-1 (VDE 0110-1)
Mains voltage tolerance EN 50160: ±10 %
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
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