SEW-Eurodrive Movidrive MDX61B User guide

Drive Technology \ Drive Automation \ System Integration \ Services
MOVIDRIVE
®
MDX60B / 61B
Edition 06/2008
11697415 / EN
System Manual

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standing on a shelf together with other publications. The following overview shows an
exemplary assignment of colors to product groups and products.
Color Code System
Mechanics
Electromechanics
Explosion-proof drives
Control cabinet inverters, control technology and HMI
Decentralized technology
Industrial gear units
DR-GM
2008
MOT1
2008
EXG
2008
MDX
2008
MM
2008
IGX1
2008
GSE1
2008
MOT2
2008
EXS
2008
MC
2008
DI
2008
IGX2
2008
GSE2
2008
EXM
2008
MX
2008
MG
2008
GK
2008
PLC
2008
HMI
2008
DR gearmotors
DR series AC motors
Explosion-proof
gearmotors
MOVIDRIVE®
MOVIMOT®
DR gearmotors
X series horizontal
industrial gear units
Synchronous
servo gearmotors
DT/DV/CT/CV series
AC motors
Explosion-proof
servo gearmotors
MOVITRAC®
Decentralized
installation
X series vertical
industrial gear units
Asynchronous
servo gearmotors
Explosion-proof motors
MOVIAXIS®
MOVIGEAR®
Gear units
MOVI-PLC®DOP11B
Farbleitsystem_EN_200508.indd 1 20.05.2008 10:37:53 Uhr

System Manual – MOVIDRIVE® MDX60B/61B Inverter 3
1SystemDescription................................................................................................ 7
2 Technical Data and Dimension Drawings.......................................................... 33
3 Parameters.......................................................................................................... 147
4Project Planning................................................................................................. 251
5Serial Communication ....................................................................................... 351
6Structure of the Safety Notes............................................................................ 352
7Safety Notes ....................................................................................................... 353
8Unit Design ......................................................................................................... 356
9Installation.......................................................................................................... 367
10 Startup................................................................................................................. 425
11 Operation ............................................................................................................ 453
12 Service ................................................................................................................ 460
13 Abbreviation Key and Index.............................................................................. 476
Address Directory .............................................................................................. 492
P
i
f
kVA
Hz
n
P6..
P60.
P600
00
I

4System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 System Description................................................................................................ 7
1.1 System Overview MOVIDRIVE®MDX60B/61B........................................................... 7
1.2 Functions / features ................................................................................................... 18
1.3 Additional functions of the application version ........................................................... 20
1.4 Application modules for MOVIDRIVE®MDX61B ....................................................... 24
1.5 MOVITOOLS®operating software ............................................................................. 32
2 Technical Data and Dimension Sheets .............................................................. 33
2.1 CE-marking, UL approval and C-Tick ........................................................................33
2.2 General technical data ............................................................................................... 34
2.3 MOVIDRIVE®MDX60/61B...-5_3 (AC 400/500 V units)............................................ 36
2.4 MOVIDRIVE®MDX61B...-2_3 (AC 230 V units)........................................................ 44
2.5 MOVIDRIVE®MDX60/61B electronics data .............................................................. 48
2.6 MOVIDRIVE®MDX60B dimension sheets ................................................................50
2.7 MOVIDRIVE®MDX61B dimension sheets ................................................................52
2.8 MOVIDRIVE®MDR60A regenerative power supply units .........................................61
2.9 IPOS®........................................................................................................................ 66
2.10 DBG60B keypad option ............................................................................................. 67
2.11 DMP11B mounting panel option ................................................................................70
2.12 DLB11B touch guard option....................................................................................... 71
2.13 HIPERFACE®encoder card option type DEH11B..................................................... 72
2.14 Absolute encoder card option type DEH21B/DIP11B ................................................ 73
2.15 Resolver card option type DER11B ...........................................................................75
2.16 Connector adapter for unit replacement MD_60A - MDX60B/61B............................. 76
2.17 Interface adapter option type DWE11B/12B .............................................................. 78
2.18 Interface adapter option type UWS11A .....................................................................80
2.19 Interface adapter option type UWS21B .....................................................................81
2.20 Interface adapter option type USB11A ...................................................................... 82
2.21 DC 5 V encoder power supply option type DWI11A .................................................. 83
2.22 Input/output card type DIO11B option........................................................................84
2.23 PROFIBUS fieldbus interface option type DFP21B ................................................... 85
2.24 INTERBUS fieldbus interface option type DFI11B..................................................... 86
2.25 INTERBUS-LWL fieldbus interface option type DFI21B (FO)....................................87
2.26 DFE11B fieldbus interface option Modbus/TCP......................................................... 88
2.27 PROFINET IO RT type DFE12B fieldbus interface option......................................... 89
2.28 PROFINET IO RT type DFE32B fieldbus interface option......................................... 90
2.29 DFE13B EtherNet/IP fieldbus interface option........................................................... 91
2.30 DFE33B EtherNet/IP fieldbus interface option........................................................... 92
2.31 EtherCAT fieldbus interface option type DFE24B...................................................... 93
2.32 DeviceNet fieldbus interface option type DFD11B..................................................... 94
2.33 CANopen fieldbus interface option type DFC11B...................................................... 95
2.34 Synchronous operation board option type DRS11B ..................................................96
2.35 PROFIBUS DP-V1 with PROFIsafe fieldbus interface option type DFS11B.............. 97
2.36 PROFIBUS DP-V1 with PROFIsafe fieldbus interface option type DFS12B.............. 99
2.37 PROFINET IO with PROFIsafe fieldbus interface option, type DFS21B.................. 100
2.38 PROFINET IO with PROFIsafe fieldbus interface option, type DFS22B.................. 102
2.39 MOVISAFE®DCS21B/31B safety module option.................................................... 103
2.40 MOVI-PLC®basic DHP11B.. controller option......................................................... 105
2.41 OST11B option ........................................................................................................ 106
2.42 MOVI-PLC®advanced controller option DH.41B.....................................................107
2.43 Braking resistor type BW... option / BW...-T / BW...-P .............................................111
2.44 Line choke option type ND.......................................................................................119
2.45 Line filter type NF...-... option................................................................................... 121
2.46 HD... output choke option ........................................................................................ 123
2.47 Output filter option type HF... ................................................................................... 125
2.48 Prefabricated cables ................................................................................................ 129

System Manual – MOVIDRIVE® MDX60B/61B Inverter 5
3 Parameters.......................................................................................................... 147
3.1 Menu structure DBG60B .......................................................................................... 147
3.2 Overview of parameters........................................................................................... 148
3.3 Explanation of the parameters ................................................................................. 157
3.4 Duty types ................................................................................................................ 239
4 Project Planning................................................................................................. 251
4.1 Schematic procedure ............................................................................................... 251
4.2 Control characteristics.............................................................................................. 252
4.3 Description of applications ....................................................................................... 253
4.4 Basic recommendations for motor selection ............................................................ 256
4.5 Motor selection for asynchronous AC motors (VFC)................................................ 256
4.6 Motor selection for asynchronous servomotors (CFC)............................................. 264
4.7 Motor Selection for Synchronous Servomotors (SERVO)........................................ 285
4.8 SL2 synchronous linear motors................................................................................ 297
4.9 Overload capacity of the inverter .............................................................................298
4.10 Selecting the braking resistor................................................................................... 323
4.11 Connecting AC brakemotors .................................................................................... 331
4.12 Permitted voltage systems for MOVIDRIVE®B ....................................................... 332
4.13 Input contactors and input fuses .............................................................................. 332
4.14 Supply system cables and motor cables..................................................................333
4.15 Group drive in VFC mode ........................................................................................338
4.16 Connecting Explosion-Proof AC Motors................................................................... 339
4.17 EMC-compliant installation according to EN 61800-3.............................................. 340
4.18 HF output filter type.................................................................................................. 342
4.19 Electronics cables and signal generation.................................................................345
4.20 External DC 24 V voltage supply ............................................................................. 346
4.21 Parameter set switchover......................................................................................... 348
4.22 Priority of the operating states and interrelation between control signals................ 349
4.23 Limit switches........................................................................................................... 350
5 Serial Communication ....................................................................................... 351
5.1 MOVILINK®protocol ................................................................................................ 351
6 General Information ........................................................................................... 352
6.1 Structure of the safety notes .................................................................................... 352
6.2 Rights to claim under warranty.................................................................................352
6.3 Exclusion of liability .................................................................................................. 352
7 Safety Notes ....................................................................................................... 353
7.1 General information ................................................................................................. 353
7.2 Target group ............................................................................................................ 353
7.3 Designated use ........................................................................................................ 353
7.4 Transportation, storage ............................................................................................ 354
7.5 Installation................................................................................................................ 354
7.6 Electrical connection ................................................................................................ 354
7.7 Safe disconnection................................................................................................... 355
7.8 Operation ................................................................................................................. 355
8 Unit Design ......................................................................................................... 356
8.1 Unit designation, nameplates and scope of delivery................................................ 356
8.2 Size 0 ....................................................................................................................... 359
8.3 Size 1 ....................................................................................................................... 360
8.4 Size 2S.....................................................................................................................361
8.5 Size 2 ....................................................................................................................... 362
8.6 Size 3 ....................................................................................................................... 363
8.7 Size 4 ....................................................................................................................... 364
8.8 Size 5 ....................................................................................................................... 365
8.9 Size 6 ....................................................................................................................... 366

6System Manual – MOVIDRIVE® MDX60B/61B Inverter
9 Installation .......................................................................................................... 367
9.1 Installation instructions for basic unit ....................................................................... 367
9.2 Removing/installing the keypad ............................................................................... 374
9.3 Removing/installing the front cover..........................................................................375
9.4 UL-compliant installation.......................................................................................... 377
9.5 Shield clamps........................................................................................................... 379
9.6 Touch guard for power terminals ............................................................................. 382
9.7 Wiring diagrams for basic unit..................................................................................385
9.8 Assignment of braking resistors, chokes and filters................................................. 389
9.9 System bus connection (SBus 1).............................................................................395
9.10 Connection of RS485 interface ................................................................................ 396
9.11 Connection interface adapter option type DWE11B/12B ......................................... 397
9.12 Connection of interface adapter option UWS21B (RS232) ...................................... 399
9.13 Connection of the interface adapter option USB11A ............................................... 400
9.14 Option combinations for MDX61B............................................................................ 401
9.15 Installing and removing option cards........................................................................ 403
9.16 Connection of encoder and resolver ........................................................................405
9.17 Connection and terminal description of the DEH11B (HIPERFACE®) option.......... 407
9.18 Connection and terminal description of the DEH21B option.................................... 411
9.19 Connection of DER11B (resolver) option................................................................. 413
9.20 Connecting an external encoder .............................................................................. 416
9.21 Connection of incremental encoder simulation ........................................................ 419
9.22 Master/slave connection .......................................................................................... 420
9.23 Connection and terminal description of the DIO11B option ..................................... 421
9.24 Connection and terminal description of option DFC11B .......................................... 424
10 Startup................................................................................................................. 425
10.1 General startup instructions ..................................................................................... 425
10.2 Preliminary work and resources............................................................................... 427
10.3 Startup using the DBG60B keypad .......................................................................... 428
10.4 Startup with a PC and MOVITOOLS®...................................................................... 436
10.5 Starting the motor ....................................................................................................438
10.6 Complete parameter list........................................................................................... 442
11 Operation ............................................................................................................ 453
11.1 Operating display ..................................................................................................... 453
11.2 Information messages.............................................................................................. 454
11.3 Functions of the DBG60B keypad............................................................................455
11.4 Memory card ............................................................................................................ 458
12 Service ................................................................................................................ 460
12.1 Fault information ...................................................................................................... 460
12.2 Error messages and list of errors.............................................................................461
12.3 SEW electronics service .......................................................................................... 474
12.4 Extended storage..................................................................................................... 474
12.5 Disposal ................................................................................................................... 475
13 Abbreviation Key and Index.............................................................................. 476
13.1 Abbreviation key ...................................................................................................... 476
13.2 Index ........................................................................................................................ 477
Address Directory .............................................................................................. 492

System Manual – MOVIDRIVE® MDX60B/61B Inverter 7
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System Overview MOVIDRIVE® MDX60B/61B
System Description
1 System Description
1.1 System Overview MOVIDRIVE®MDX60B/61B
Power components
55763AEN
3 x AC 380...500 V
3 x AC 200...240 V
MOVIDRIVE
MDX60/61B...-5_3
®MOVIDRIVE
MDX61B...-2_3
®
®
Regenerative power supply unit option
MOVIDRIVE MDR60A
Output filter
option
Output choke
option
Braking resistor
option
Line filter
option
Line choke
option
DC link

8System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 System Overview MOVIDRIVE® MDX60B/61B
System Description
Encoder and communication options
63225AEN
MASTER
SLA VE
MOVIT OOL S
MDX60/61B standard version with IPOS plus® as standard
DBG60B keypad option
MDX60/61B application version for using
"Electronic cam", "Internal synchronous operation"
or the application modules.
System bus
(SBus)
MOVITOOLS® operating software
Interface adapter option:
Encoder options
USB 11AUWS 21B UWS 11A
DEH 11B DEH 21B DER 11B DIP 11B DIO 11B DRS 11B

System Manual – MOVIDRIVE® MDX60B/61B Inverter 9
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System Overview MOVIDRIVE® MDX60B/61B
System Description
Fieldbus options
63227AXX
DFC 11B DFD 11B
DFE 11B DFE 12B DFE 13B DFE 32B DFE 24B
DFI 11B DFI 21B DFP 21B
DFE 33B
DFE33B
ETHERNET/IP
MODULE
STATUS
NETWORK
STATUS
xx xx xx xx

10 System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 System Overview MOVIDRIVE® MDX60B/61B
System Description
Control options
63062AXX
DHE 41B DHF 41BDHP 11B OST 11B
MOVI-PLC®

System Manual – MOVIDRIVE® MDX60B/61B Inverter 11
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System Overview MOVIDRIVE® MDX60B/61B
System Description
Safety options
63061AXX
DCS 31B
DCS 21B
DFS 11B DFS 21BDFS 12B DFS 22B

12 System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 System Overview MOVIDRIVE® MDX60B/61B
System Description
General
description
MOVIDRIVE®MDX60/61B is the new generation of drive inverters from SEW. The new
MOVIDRIVE®B series inverters feature a modular design, provide enhanced functions
in the lower power range, more basic functions and greater overload capacity.
AC drives with the latest digital inverter technology can now be used without restrictions
in the 0.55 to 160 kW power range. The levels of dynamic performance and control
quality that can now be achieved with MOVIDRIVE®for asynchronous AC motors were
previously only possible using servo drives or DC motors. The integrated control
functionality and the option to extend the drive using technology and communication
options creates drive systems that are designed to be particularly cost-effective with
regard to the application range, project planning, startup and operation.
Low-emission The MOVIDRIVE®MDX60B/61B inverters are produced according to particularly low-
emission regulations, but with the usual high level of quality. One particular feature is
the consistent use of lead-free soldering materials in the production of electronics
products. These lead-free processes are in line with the RoHS EU Directive and the law
on electronic equipment.
Range of units The MOVIDRIVE®range of units includes three series:
Unit versions MOVIDRIVE®MDX60/61B inverters are available in two versions: standard version and
application version.
Standard design The units are equipped with the integrated IPOSplus® positioning and sequence control
system as standard. MOVIDRIVE®MDX61B can be expanded with the available
options.
The standard version is indicated by the "00" digits at the end of the unit designation.
Application version In addition to the features of the standard version, these units include the technology
functions "electronic cam" and "internal synchronous operation." You can also use all
the application modules available in the MOVITOOLS®software package with the
application versions.
The application version is indicated by the "0T" digits at the end of the unit designation.
Design with coated
printed circuit
boards
The units are designed for use in harsh environments. The coating of the printed circuit
boards increases their resistivity against environmental conditions.
The version with coated circuit board is indicated by the "00/L" digits at the end of the
unit designation.
• MOVIDRIVE®MDX60B: Inverter for asynchronous AC motors without encoder feedback.
The units are not option-capable.
• MOVIDRIVE®MDX61B: Inverter for asynchronous AC motors with or without encoder
feedback, or for asynchronous and synchronous servomotors.
The units are option-capable.
• MOVIDRIVE®MDR60A: Regenerative power supply unit; MOVIDRIVE®inverters
(400/500 V units) operate in regenerative mode to feed energy
back into the supply system.

System Manual – MOVIDRIVE® MDX60B/61B Inverter 13
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System Overview MOVIDRIVE® MDX60B/61B
System Description
Modular unit
concept
The option-capable MOVIDRIVE®MDX61B units have the following option slots:
• Size 0 (0005 ... 0014) →2 option slots
– 1 option slot for encoder connection
– 1 option slot for a communication option
• Sizes 1 ... 6 (0015 ... 1320) →3 option slots
– 1 option slot for encoder connection
– 1 option slot for a communication option
– 1 option slot for an expansion option
Size 0 (0005 ... 0014) Sizes 1 ... 6 (0015 ... 1320)
The modular unit concept allows you to choose the right option according to your
application. For example, when you have an asynchronous AC motor with encoder
feedback (HIPERFACE®, sin/cos or TTL), you would need the HIPERFACE®encoder
card type option DEH11B.
NOTES
•Installing or removing option cards later is only possible with MDX61B sizes
1 to 6. The firmware of the option cards and the basic unit must be compatible.
•ForMDX61B size 0 units, option cards can only be installed and removed later
by SEW-EURODRIVE. Please take this aspect into account when you place your
order/perform project planning.
62725AXX
Figure 1: Option slots for MOVIDRIVE®MDX61B
[1] Encoder slot for encoder option
[2] Fieldbus slot for communication option
[3] Expansion slot for communication option (only sizes 1 - 6)
[2]
[1] [3]

14 System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 System Overview MOVIDRIVE® MDX60B/61B
System Description
Use Required option Option slot
Encoder option
Asynchronous AC motor with
encoder feedback
(HIPERFACE®, sin/cos, TTL) HIPERFACE®encoder card DEH11B
1
Asynchronous or synchronous
servomotor with HIPERFACE®
encoder
SSI encoder interface Absolute encoder card DEH21B
Synchronous servomotor with
resolver Resolver card type DER11B
Communication options (fieldbus, control)
User-programmable MOVI-PLC®
controller
MOVI-PLC®basic DHP11B controller 2
(3 only if slot 2 is occupied)
Additional RS485 interface (only
in combination with option
DHP11B)
DHP11B + OST11B • DHP11B in 2, OST11B in
1
• If 1 is occupied:
DHP11B + OST11B in 3
User-programmable MOVI-PLC®
controller
MOVI-PLC®advanced controller
DHE41B
2
(3 only if slot 2 is occupied)
MOVI-PLC®advanced controller
DHF41B 3
Additional analog and binary
inputs/outputs are required Input/output card type DIO11B 2 (3 only if slot 2 is occupied)
Integration into a PROFIBUS
system PROFIBUS interface type DFP21B
2
Integration into a PROFIBUS
system with PROFIsafe Fieldbus interface type DFS11B
Integration into an INTERBUS
system
INTERBUS interface type DFI11B /
DFI21B
Integration into an Ethernet
system
Ethernet interface type DFE11B,
DFE12B, DFE13B, DFE32B; DFE33B
Integration into an Ethernet
system with PROFIsafe Fieldbus interface type DFS21B
Integration into an EtherCAT
system EtherCAT interface type DFE24B
Integration into a DeviceNet
system DeviceNet interface type DFD11B
Integration into a CANopen
system CANopen interface type DFC11B
Expansion option
SSI encoder interface DIP11B absolute encoder card
3
Phase-synchronous operation Synchronous operation board
DRS11B
Safety module DCS21B option (only in conjunction
with DFS12B/22B option) / DCS31B

System Manual – MOVIDRIVE® MDX60B/61B Inverter 15
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System Overview MOVIDRIVE® MDX60B/61B
System Description
Control mode The VFC (Voltage Flux Control) and CFC (Current Flux Control)/SERVO control modes
are features of MOVIDRIVE®MDX60B/61B inverters. The continuous calculation of the
complete motor model forms the basis for both control modes.
System bus
(SBus)
The system bus (SBus) is available as standard. It permits several MOVIDRIVE®
inverters to be networked together. This system bus enables fast data exchange
between the units. The MOVILINK®unit profile is used for communication via the SBus.
MOVILINK®is the uniform SEW-EURODRIVE standard for serial communication. The
SBus can be switched to CANopen.
MOVILINK®MOVILINK®always uses the same message format independent of the selected
interface (SBus, RS232, RS485, fieldbus interfaces). As a result, the control software is
independent of the selected interface.
IPOSplus® A significant feature of MOVIDRIVE®inverters is that the IPOSplus® positioning and
sequence control system is integrated as standard. IPOSplus® enables you to control
sequences of motion directly in the inverter, right on the plant floor. That way, load is
taken off the master controller and modular concepts can be implemented more easily.
VFC (Voltage Flux Control) control mode CFC (Current Flux Control)/SERVO control
mode
Voltage-controlled control mode for asynchronous
AC motors with and without encoder feedback.
• With encoder feedback
– At least 150 % torque, even with the motor
stopped
– Characteristics similar to servo operation
• Without encoder feedback
– at least 150 % torque up to 0.5 Hz
Current-controlled control mode for asynchronous
and synchronous servomotors. Encoder feedback is
always required.
• At least 160 % torque, even with the motor
stopped
• Maximum precision and concentric running
characteristics right down to standstill.
• Servo characteristics and torque control even
for asynchronous AC motors
• Reacts to load changes within a few milli-
seconds

16 System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 System Overview MOVIDRIVE® MDX60B/61B
System Description
The units at a glance
MOVIDRIVE®MDX60/61B for 3 ×AC 380 ... 500 V supply voltage (AC 400/500 V units):
MOVIDRIVE®MDX60/61B for 3 ×AC 200 ... 240 V supply voltage (AC 230 V units):
MOVIDRIVE®MDR60A regenerative power supply units for AC 400/500 V units:
Recommended motor power (VFC) Contin. output current MOVIDRIVE®type Size
(CFC) MDX60B
not option-capable
MDX61B
option-capable
(techn.
data)
0.55 kW (0.74 HP) 0.75 kW (1.0 HP) AC 2.0 A 0005-5A3-4-.. 0005-5A3-4-..
0
(→Page 36)
0.75 kW (1.0 HP) 1.1 kW (1.5 HP) AC 2.4 A 0008-5A3-4-.. 0008-5A3-4-..
1.1 kW (1.5 HP) 1.5 kW (2.0 HP) AC 3.1 A 0011-5A3-4-.. 0011-5A3-4-..
1.5 kW (2.0 HP) 2.2 kW (3.0 HP) AC 4.0 A 0014-5A3-4-.. 0014-5A3-4-..
1.5 kW (2.0 HP) 2.2 kW (3.0 HP) AC 4.0 A – 0015-5A3-4-..
1
(→Page 38)
2.2 kW (3.0 HP) 3.0 kW (4.0 HP) AC 5.5 A – 0022-5A3-4-..
3.0 kW (4.0 HP) 4.0 kW (5.4 HP) AC 7.0 A – 0030-5A3-4-..
4.0 kW (5.4 HP) 5.5 kW (7.4 HP) AC 9.5 A – 0040-5A3-4-..
5.5 kW (7.4 HP) 7.5 kW (10 HP) AC 12.5 A – 0055-5A3-4-..
2S, 2
(→Page 39)
7.5 kW (10 HP) 11 kW (15 HP) AC 16 A – 0075-5A3-4-..
11 kW (15 HP) 15 kW (20 HP) AC 24 A – 0110-5A3-4-..
15 kW (20 HP) 22 kW (30 HP) AC 32 A – 0150-503-4-..
3
(→Page 40)
22 kW (30 HP) 30 kW (40 HP) AC 46 A – 0220-503-4-..
30 kW (40 HP) 37 kW (50 HP) AC 60 A – 0300-503-4-..
37 kW (50 HP) 45 kW (60 HP) AC 73 A – 0370-503-4-.. 4
(→Page 41)
45 kW (60 HP) 55 kW (74 HP) AC 89 A – 0450-503-4-..
55 kW (74 HP) 75 kW (100 HP) AC 105 A – 0550-503-4-.. 5
(→Page 42)
75 kW (100 HP) 90 kW (120 HP) AC 130 A – 0750-503-4-..
90 kW (120 HP) 110 kW 148 HP) AC 170 A – 0900-503-4-..
6
(→Page 43)
110 kW (148 HP) 132 kW (177 HP) AC 200 A – 1100-503-4-..
132 kW (177 HP) 160 kW (215 HP) AC 250 A – 1320-503-4-..
Recommended motor power (VFC) Contin. output current MOVIDRIVE®type Size
(CFC) MDX61B
option-capable
(technical
data)
1.5 kW (2.0 HP) 2.2 kW (3.0 HP) AC 7.3 A 0015-2A3-4-..
1
(→Page 44)
2.2 kW (3.0 HP) 3.7 kW (5.0 HP) AC 8.6 A 0022-2A3-4-..
3.7 kW (5.0 HP) 5.0 kW (7.0 HP) AC 14.5 A 0037-2A3-4-..
5.5 kW (7.4 HP) 7.5 kW (10 HP) AC 22 A 0055-2A3-4-.. 2
(→Page 45)
7.5 kW (10 HP) 11 kW (15 HP) AC 29 A 0075-2A3-4-..
11 kW (15 HP) 15 kW (20 HP) AC 42 A 0110-203-4-.. 3
(→Page 46)
15 kW (20 HP) 22 kW (30 HP) AC 54 A 0150-203-4-..
22 kW (30 HP) 30 kW (40 HP) AC 80 A 0220-203-4-.. 4
(→Page 47)
30 kW (40 HP) 37 kW (50 HP) AC 95 A 0300-203-4-..
MOVIDRIVE®MDR60A regenerative power supply units Size (technical data) MOVIDRIVE®MDX60B/61B...-5_3
0370-503-00 Imains = AC 66 A, IDC link = DC 70 A
3, 4, 6 (→page 63)
0005 ... 0370
0750-503-00 Imains = AC 117 A, IDC link = DC 141 A 0005 ... 0750
1320-503-00 Imains = AC 260 A, IDC link = DC 340 A 0005 ... 1320

System Manual – MOVIDRIVE® MDX60B/61B Inverter 17
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21
22
System Overview MOVIDRIVE® MDX60B/61B
System Description
Block circuit
diagram
The following block circuit diagram shows the basic structure and theory of operation of
MOVIDRIVE®MDX60B/61B inverters.
55994BEN
1
1
2
3
4
5
6
7
8
9
10
1
2
3
4
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
1
2
3
4
2 5
36
X1:
X13:
X16:
X12:
OPTION2 OPTION1
OPTION3 Xterminal
Control unit
S11
S12
S13
S14
ON OFF
+
-
1
2
3
4
5
PE
L1
L2
L3
8 8
79
X4:
X11: X10:
X17:
X3:
UZ
PE
U
V
W
GND
GND
GND
X2:
Input
protection
switch DC
link Brake chopper
InverterRectifier
Supply
section
BRC
EIN
Control
signals
Current
measurement
Fan
DC link
connection
Brake resistor
connection
7 segment
display
Analog input
and reference
voltages
AGND
I signal U signal
Terminating resistor SBus
RS485 baud rate
Frequency input active
System bus
Isolated binary
inputs
Isolated binary
inputs
Reference
DC+24 V output
RS485
interface
TF-/TH-/KTY input
Safe stop
Binary output
Binary output
Binary outputs
Relay output
DC+24 V output
DC+24 V input
Option slot
(not for MDX60B)
Keypad or
interface
adapter
Microprozessor
Power
supply Motor

18 System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 Functions / features
System Description
1.2 Functions / features
Unit properties • Wide voltage range
– 400/500 V units for the voltage range 3 ×AC 380 ... 500 V
– 230 V units for the voltage range 3 ×AC 200 ... 240 V
• High overload capacity
– Size 0: 200 % INfor at least 60 s
– Sizes 1 ... 6: 150 % INfor at least 60 s
– All sizes: 125 % INsustained for operation without overload (pumps, fans)
• With 4 kHz switching frequency, INis permitted for an ambient temperature ϑ= 50 °C
• 4Q capability due to integrated brake chopper installed as standard
• Compact unit mounting position for minimum control cabinet space requirement and
optimum utilization of control cabinet volume
• Integrated input filter fitted as standard in sizes 0, 1, 2S and 2, adherence to class
C2 limit on the input side without any additional measures
• 8 isolated binary inputs and 6 binary outputs, one of which is a relay output;
programmable inputs/outputs
• 1 TF/TH/KTY input for motor protection using a PTC thermistor or thermocontact
• 7-segment display for operating and fault states
• Separate DC 24 V voltage input for powering the inverter electronics (parameter
setting, diagnostics and data storage even when the supply system is switched off)
• Separable electronic terminals
• Separable power terminals for size 0 and 1 units
• Safe stop according to EN 954-1
Control function • VFC or CFC control modes for field-oriented operation (asynchronous servo)
•IPOS
plus®, positioning and sequence control system integrated as standard
• 2 complete parameter sets
• Automatic motor calibration
• Automatic brake control by the inverter
• DC braking to decelerate the motor even in 1Q mode
• Energy-saving function for optimizing the magnetization current automatically
• Slip compensation for high stationary speed accuracy, even without encoder feed-
back
• Flying restart function for synchronizing the inverter to an already rotating SEW
motor
• Hoist capability with all motor systems which can be connected
• Motor stall protection through sliding current limitation in the field weakening range
• Function to hide speed window to avoid mechanical resonances
• Heating current for avoiding condensation in the motor
• Parameter lock for protection against changes to parameters
• Speed controller and encoder input for incremental, Hiperface®or SSI encoders and
resolver. User-friendly controller setting tool in the operator interface.
• Protective functions for complete protection of the inverter and motor (short-circuit,
overload, overvoltage/undervoltage, ground fault, excess temperature in the inverter,
motor stall prevention, excess temperature in the motor)

System Manual – MOVIDRIVE® MDX60B/61B Inverter 19
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Functions / features
System Description
• Speed monitoring and monitoring of the motor and regenerative limit power
• Programmable signal range monitoring (speed, current, maximum current)
• Memory for displaying x/t diagrams using SCOPE process data visualization four
channels (8 channels, real-time capable)
• Fault memory (five memory locations) with all relevant operating data at the moment
of the fault
• Elapsed-hour counter for hours of operation (unit connected to power supply or
DC 24 V) and enable hours (output stage energized)
• Modular option technology for application-specific unit configuration
• Uniform operation, identical parameter setting and the same unit connection
technology for the entire MOVIDRIVE®unit series
Setpoint
technology
• Ramp switchover (total of 4 ramps)
• Motor potentiometer, can be combined with analog setpoint and internal fixed
setpoints
• External setpoint selections: DC (0 ... +10 V, –10 V ... +10 V, 0 ... 20 mA, 4 to 20 mA)
• S pattern for jerk-free speed changes
• Programmable input characteristic for flexible setpoint processing
• 6 bipolar fixed setpoints which can be mixed with external setpoints and motor
potentiometer function
• Primary frequency input
• Adjustable jerk limitation
Communication /
operation
• System bus for networking max. 64 MOVIDRIVE®units to one another
• RS485 interface for communication between one PLC/IPC and up to 31 inverters
• Simple startup and parameter setting using the keypad or PC
• Pluggable memory module for quick unit replacement during service
System
expansion
• Extensive expansion options, for example:
– Removable plain text keypad with parameter memory
– USB11A, RS232 ↔RS485 interface adapter
– Fieldbus interface, either PROFIBUS, INTERBUS, Ethernet, DeviceNet,
CAN/CANopen
– Input/output card
– Braking resistors, line filters, line chokes, output chokes, output filters
• MOVITOOLS®operating software with SCOPE process data visualization
• Application version with access to technology functions and application modules for
specific applications
•MOVIDRIVE
®MDR60A regenerative power supply unit. Regenerative energy is fed
back into the supply system, which removes the thermal load from the control cabinet
and saves costs.

20 System Manual – MOVIDRIVE® MDX60B/61B Inverter
1 Additional functions of the application version
System Description
Standards /
certificates
• UL, cUL, C-Tick approval. The MOVIDRIVE®MDR60A1320-503-00 unit does not
have UL or cUL or C-Tick approval. The GOST-R certificate (Russia) is approved for
the MOVIDRIVE®range of units.
• Safe disconnection of power and electronic connections according to EN 61800-5-1.
• Compliance with all the requirements for CE certification of machines and plant
equipped with MOVIDRIVE®on the basis of the EC Low Voltage Directive
73/23/EEC and the EMC Directive 89/336/EEC. Compliance with EMC product
standard EN 61800-3
• Complies with the safety requirement "Safe stop" according to EN 954-1, category 3
• Approved for use in applications for performance level d according to
EN ISO 13849-1
1.3 Additional functions of the application version
SEW-EURODRIVE offers additional functions for special applications. You can use
these additional functions with MOVIDRIVE®units in the application version (...-0T).
The following additional functions are available:
• Electronic cam
• Internal synchronous operation
Electronic cam You can use the MOVIDRIVE®range of units with "electronic cam" whenever you need
to harmonize complex sequences of motion in cyclical machines. This solution gives you
much greater flexibility in comparison to the mechanical cam. As a result, it meets the
needs of modern production and processing lines.
A user-friendly cam editor supports you during startup. You also have the option of
importing existing cam data. You can also set application-specific parameters for the
engagement and disengagement phases using the cam editor.
Note the following points:
• The "electronic cam" can only be implemented with MOVIDRIVE®units in application
version (...-0T).
• Encoder feedback is mandatory. This is why the "electronic cam" can only be
realized in "CFC", "SERVO" and "VFC-n control" operating modes with master/slave
connection via X14-X14 or with an SBus connection.
• The "electronic cam" is only available in parameter set 1.
• The "synchronous operation board type DRS11B" option cannot be used together
with the "electronic cam" function.
NOTE
Refer to the "Electronic Cam" and "Internal Synchronous Operation" manuals for
detailed information about the additional functions.
MASTER
SLAVE