SGS WS1000 User manual

Owner’s Manual
WS1000
WHEEL SKATE
FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY AND RETAIN THEM FOR FUTURE USE

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PRODUCT SPECIFICATION
ITEM DATA
TOOL MODEL WS1000 / WS2000
LIFTING CAPACITY PER SKATE 680 KG
MAX OPENING 620 MM
MAX TYRE PROFILE 305 MM
WHEEL DIAMETER 100 MM
WEIGHT 18.5 KG
GENERAL SAFETY NOTES
The operator of the machine is responsible
for, and has a duty of care in making sure
that the machine is operated safely and
in accordance with the instructions in this
user manual.
Some or all of the following warning signs,
symbols and/or PPE pictograms may
appear throught this manual. You MUST
adhere to their warnings. Failure to do so
may result in personal injury to yourself
and those around you.
DANGER
Indicates a hazard, which, if not
avoided, could result in serious injury
or death.
WARNING
Indicates a hazard, which, if not
avoided, could result in serious injury.
CAUTION
Indicates a hazard, which, if not
avoided, might result in injury.
NOTE
Indicates a situation that could
easily result in equipment damage.
HAND
PROTECTION
MUST BE WORN
PROTECTIVE
CLOTHING
MUST BE WORN
EYE
PROTECTION
MUST BE WORN
HEARING
PROTECTION
MUST BE WORN
FOOT
PROTECTION
MUST BE WORN
RESPIRATOR
MUST BE WORN
READ and keep this manual safe and pass
it on if the machine is loaned or sold to
another user.
Appropriate Personal Protective Equip-
ment (PPE) MUST be worn at all times when
operating or repairing the machine.
1. SAFETY ADVICE

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1. SAFETY ADVICE
DO NOT start or drive the vehicle
whilst it is raised on wheel skates.
Familiarise yourself with this product’s
application and limitations, as well as
the specific warnings below relating to
their use.
Ensure the wheel skates are in sound
condition and good working order.
Take action for immediate repair or
replacement of damaged parts. Use
genuine parts only. The use of
improper parts may be dangerous
and will invalidate the warranty.
DANGER
DANGER
DO NOT use the Wheel Skates to
support a vehicle in order to work
underneath it.
DANGER
DO NOT exceed the rated capacity of
the Wheel Skates. Remember that the
front of a vehicle is usually heavier than
the rear.
DANGER
USE on level and solid ground, prefer-
ably concrete. Do not attempt use on
rough or uneven ground.
NOTE
WARNING
Ensure the wheel skates are free to
move and that there are no obstruc-
tions in the area of use.
WARNING
IMPORTANT - We recommend that at
least two persons are involved in ma-
noeuvring the vehicle when supported
on wheel skates. The vehicle’s weight
provides a large amount of inertia
which has to be overcome to get the
vehicle moving and more importantly,
stopped.
DANGER
Wheel skates must be used in pairs at
either the front or rear of the vehicle.
They must never be used diagonally.
WARNING
Wheel skates should only be used in
suitable, well lit areas.
2. INSTRUCTIONS
Place the skate on the floor and
press down on the pedal to release
the pedal lock. Pull out the lock pin
from the frame.
Before operating open the release
valve by turning the hand wheel
counter clockwise. Expand the
skate enough to place around the
tyre and position it so both rollers
contact the tyre tread. To obtain
the best control of the skate while
expanding around the tyre place
your left hand on top of the left
side axle and your right hand in
the centre of the pedal. Close the
release valve by turning the hand
wheel clockwise.
To lift the tyre flip the directional lever up and place foot on to the pedal pressing with
smooth, even strokes. Cycle pedal until the tyre is lifted from the ground 1” or less. After
lifting, the lower the is tyre is to the ground the more stable the skate will be. After lifting
be sure to lock the pin in place before moving. Repeat the process on the other tyres and
manoeuvre the vehicle as required.
To release the skate pull the pin out from the frame and open the valve by turning the
hand wheel slowly counter clockwise. Skate may be removed only when the rollers
disengage from the tyre.

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3. SKATE PARTS DIAGRAM 3. RAM PARTS DIAGRAM
Ref# Description QTY Ref# Description QTY
1 Ram Assembly 1 10 Left Frame 1
2 Bolt M16 x 115 1 11 Lock Pin with Chain 1
3 Flat Washer 1 12 Screw M6x20 4
4 Nut M16 1 13 Lock Washer Ø6 4
5 Roller Raceway 4 14 Flat Washer Ø6 4
6 Roller 2 15 Right Frame 1
7 Raceway Lock Screw 8 16 Hook 1
8 Lock Nut M12 4 17 Washer for Hook 1
9 4” Swivel Caster 4 18 Nut for Hook 1
Ref# Description QTY Ref# Description QTY
19 Foot Pedal 1 38 Rectangle Steel Ring 1
20 Pedal Pin Ø8 x 28 3 39 Release Valve 1
21 Connecting Rod 1 40 Tank Washer 2
22 Connecting Bolt 1 41 Ram 1
23 Spring Cover 1 42 Cylinder 1
24 Flat Washer 1 43 Oil-Plug 1
25 Spring 1 44 Tank 1
26 Pump 1 45 Y-Ring 1
27 Pump Core 1 46 Piston 1
28 O-Ring 1 47 Piston O-Ring 1
29 Back-up Ring 1 48 Bowl Seal Ring 1
30 Screw M10 x 1.25 1 49 Tank Nut 1
31 Small Spring 1 50 Steel Ball Ø6 1
32 Steel Ball Ø6 3 51 Steel Ball Seat 1
33 Cylinder Copper Washer 1 52 Safety Valve Spring 1
34 Ram Base 1 53 Saftey Valve Screw 1
35 Copper Washer 1 54 O-Ring 1
36 Screw M5 2 55 Screw 1
37 Steel Ball Ø5 1

EC Declaration of Conformity
This is an important document and should be retained
MANUFACTURER’S NAME:
TYPE OF EQUIPMENT:
PART NUMBER:
I, the undersigned, hereby declare that the equipment specied above
conforms to the above European Communities Directive(s) and Stand-
ard(s).
PLACE:
DATE: (Signature)
Robert Wyatt
Company Secretary
Derby, UK
24th MAY 2018
SGS Engineering (UK) Ltd
SGS Engineering (UK) Ltd
West Side Park
Raynesway
Derby, DE21 7AZ
Hydraulic Wheel Skates
WS1000
2006/42/EC Machinery Directive
EN 1494:20000+A1:2008
APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD: