SGS SAT402 User manual

FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.
OWNER’S MANUAL
SAT402
FINE WIRE STAPLER

PAGE 2
SPECIFICATION
TOOL MODEL SAT402
TOOL LENGTH 215 MM
TOOL HEIGHT 165 MM
TOOL WIDTH 50 MM
TOOL WEIGHT 0.85 KG
MAXIMUM OPERATING PRESSURE 110 PSI
RECOMMENDED OPERATING PRESSURE 60-100 PSI
MAGAZINE CAPACITY 100 PCS
FASTNER GAUGE 20 GAUGE FINE WIRE STAPLES
FASTNER LENGTHS (MM) 6 - 16
FASTNER LENGTHS (IN.) 1/4 - 5/8
SAFETY GUIDELINES
Please read and fully understand the manual for information relating to protecting
YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.
Indicates an immediately hazardous situation which if not
avoided will result in death or serious injury.
DANGER
WARNING
NOTE
Indicates a potentially hazardous situation which if not
avoided could result in death or serious injury.
Alerts the operator to useful information.
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PAGE 3
SAFETY INSTRUCTIONS
1. Read and understand tool labels and manual. Failure to follow
warnings could result in DEATH or SERIOUS INJURY.
2. Operator and others in work area MUST wear safety glasses.
3. Keep fingers AWAY from trigger when not driving fasteners to
avoid accidental firing.
4. Never point tool at any part of your body or others.
5. Never use oxygen or other bottled gasses. Explosion and
serious personal injury could result.
6. Wear ear protection to safe-guard against possible hearing
loss.
7. Use clean, dry, regulated, compressed air at 75 to 100 PSI.
8. Only use air hose that is rated for a maximum working pressure
of at least 150 PSI or 150% of the maximum system pressure,
which ever is greater.
9. Disconnect tool from air supply hose before performing tool
maintenance, clearing a jammed fastener, leaving work area,
moving tool to another location or handing the tool to another
person.
10. Never use tool if safety, trigger or springs are inoperable,
missing or damaged. Do not alter or remove safety, trigger or
springs. Make daily inspections for free movement of trigger
and safety mechanism.
11. Connect tool to air supply before loading fasteners to prevent
a fastener from being fired during connection.
12. Operator and bystanders to wear helmets to safeguard
against injuries.
13. Do not load fasteners with trigger or safety depressed to
prevent unintentional firing of a fastener.
14. Do not drive fasteners close to the edge of the work-piece.
The work-piece is likely to split allowing the fasteners to fly free
or ricochet.
15. Fire fasteners into work-piece only - never into materials
too hard to penetrate. Do not drive fasteners on top of other
fasteners, or with the tool at too steep an angle; the fasteners
can ricochet causing personal injury.
16. Always carry a fastener-driving tool using only the handgrip
and never with the trigger actuated. Never carry the tool by the
hose or pull the hose to move the tool.

PAGE 4
SAFETY MECHANISM
OPERATING A CONTACT TRIP SAFETY TOOL
The operator requires finger to be off the trigger and the work contact ele-
ment (WCE) of the tool to be placed on the work-piece.
The work contact element (WCE) is then depressed against the work-piece
and the trigger is pulled to drive a fastener.
The trigger is released after each fastener is driven.
Move the tool to next location and repeat the above procedure.
CHECKING A CONTACT TRIP SAFETY TOOL
Disconnect the air supply from the tool.
Empty the magazine.
Make sure the trigger and the safety move up and down without sticking.
Connect the air supply to the tool.
Depress the safety tip against the work-piece without pulling the trigger.
The tool must not cycle. Never use the tool if a cycle occurs.
Hold the tool clear of the work-piece. The WCE should return to its original
down position. Pull the trigger. The tool must not cycle. Never use the tool
if a cycle occurs.
WARNING
CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS. SAFETY WARN-
ING LABELS ON THE TOOL MUST ALSO BE REPLACED IF THEY ARE NOT LEGIBLE.
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PAGE 5
LOADING THE TOOL
Connect the air hose.
Depress the magazine latch. Pull back on the magazine cover.
Insert a stick of fasteners into the magazine. Make sure the pointed ends of
the fasteners are loaded with the points downward. Also make sure fasten-
ers are not dirty or damaged.
Push the magazine cover forward until the latch catches.
OPERATING THE TOOL
Add a few drops of tool oil
Attach a high flow quick connector fitting to the tool. Empty the magazine.
Regulate the air pressure to obtain air pressure within the working pressure
range at the tool.
Load fasteners into your tool following the instructions in this manual.
Test for proper fastener penetration by driving nails into a sample piece of
wood. If the fasteners do not achieve the desired penetration, adjust the
air pressure to a higher setting until the desired penetration is achieved. If
you are using a tool with a depth control device, turn the thumb wheel to
achieve the desired penetration.

PAGE 6
LUBRICATING THE TOOL
Disconnect the air supply from the tool before lubricating.
Add a few drops of tool oil into the inlet.
Turn the tool so the inlet is facing up and put one drop of high speed spin-
dle oil into the air inlet. Never use detergent oil or additives. Operate the
tool briefly after adding oil.
Wipe off excessive oil at the exhaust. Excessive oil will damage O-rings in
the tool. If an in-line oiler is used manual lubrication through the air inlet is
not required on a daily basis.
Many air tool users find it convenient to use an oiler to help provide oil
circulation through the tool and increase the efficiency and useful life of the
tool. Check oil level in the oiler daily.
Many air tool users find it convenient to use a filter to remove liquid and
impurities which can rust or wear internal parts of the tool. A filter also
increase the efficiency and lifespan of the tool. The filter must be checked
on a daily basis and if necessary drained.
CORRECT CONNECTION OF THE TOOL
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PAGE 7
CLEARING A JAM FROM THE TOOL
FASTENER JAMMED IN FASTENER DISCHARGE AREA:
Disconnect air tool from air hose.
Open the nozzle part, grab jammed fastener with pliers and remove.
FASTENER JAM INSIDE MAGAZINE:
Disconnect air tool from air hose.
Pull back on the magazine cover.
Open the nozzle part and remove jammed fastener.
Push the magazine cover forward until the latch catches.
CLEANING THE TOOL
Disconnect tool before cleaning and inspection. Correct all
problems before placing the tool back in use.
NEVER USE PETROL OR OTHER FLAMMABLE LIQUIDS TO
CLEAN THE TOOL. VAPORS IN THE TOOL WILL IGNITE
AND CAUSE THE TOOL TO EXPLODE AND RESULT IN
DEATH OR SERIOUS PERSONAL INJURY.
Remove tar build up with kerosene #2 fuel oil or fuel.
Dry off tool completely before use.
DO NOT SOAK tool with cleaning solutions or damage may occur.
WARNING
DANGER

PAGE 8
PARTS DIAGRAM
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PAGE 9
PARTS LIST

PAGE 10
TROUBLESHOOTING
SERVICE AND REPAIRS
All quality tools will eventually require servicing or replacement of parts due to wear
from normal use. These operations should ONLY be performed by a licensed profes-
sional technician. Never try to repair the tool by yourself.
Disconnect tool from air supply before performing any
service procedure.
WARNING
SYMPTOM PROBLEM SOLUTION
Air leak near top
of tool or in trigger
area.
Loose screws.
Worn or damaged o-rings
or seals.
Tighten screws.
Install overhaul kit.
Tool does nothing
or operates
sluggishly.
Inadequate air supply.
Inadequate lubrication.
Worn or damaged O-rings
or seals.
Verify screws.
Install overhaul kit.
Air leak near
bottom of tool.
Loose screws.
Worn or damaged O-rings or
bumper.
Tighten screws.
Install overhaul kit.
Tool jams
frequently.
Incorrect fasteners.
Damaged fasteners.
Magazine or nose screw
loose.
Magazine is dirty.
Driver is worn or damaged.
Verify fasteners of correct size.
Replace fasteners.
Tighten screws.
Clean screws.
Install Driver maintenance kit.
Other Contact SGS Engineering.
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EC Declaration of Conformity
This is an important document and should be retained
MANUFACTURER’S NAME:
TYPE OF EQUIPMENT:
PART NUMBER:
I, the undersigned, hereby declare that the equipment specied above con-
forms to the above European Communities Directive(s) and Standard(s).
PLACE:
DATE: (Signature)
Robert Wyatt
Company Secretary
Derby, UK
14th JULY 2017
SGS Engineering (UK) Ltd
SGS Engineering (UK) Ltd
West Side Park
Raynesway
Derby, DE21 7AZ
AIR TOOL - BRAD NAIL GUN
SAT402
2006/42/EC Machinery Directive
BS EN 792-13:2000 + A1:2008 Mobile or movable jacks and
associated lifting equipment
APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD: