Shark BDE-505009B User manual

L
I
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®
9.800-415.0
SERVICE MANUAL
MODEL # ORDER #
BDE-505009B 1.107-085.0
BDE-505009C 1.107-086.0
MPE5-50024B 1.106-001.0
MPE5-50024C 1.106-002.0
HD 5.0/50 Eb CAGE 1.107-084.0
HD 5.5/50 Ec CAGE 1.107-087.0
BRE-505007B 1.106-060.0
BRE-505007C 1.106-059.0

3
CONTENTS
9.800-415.0 • Rev. 06/14
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ___________________________
The model and serial numbers will be found on a decal attached
to the pressure washer.You should record both serial number and
date of purchase and keep in a safe place for future reference.
Exploded View ..............................................................................................4
Exploded View, Parts List ..........................................................................5-6
Electrical Box Exploded View andParts List .................................................7
VBA Unloader...............................................................................................8
Hose & Spray Gun AssemblyTroubleshooting ..............................................9
H Series Pump Exploded View and Parts List.......................................10-11
Troubleshooting ..........................................................................................12
230 VCA Electric Diagram ..........................................................................13
460 VCA Electric Diagram ..........................................................................14

9.800-415.0 • Rev. 06/14
PRESSURE WASHER Troubleshooting Guide
4
EXPLODED VIEW
46
46
53
64
46
53
1
9
6
46
53
53
29
13
20
14
19 21
23
33
35
38
37
36 11
26
25
62
63
54
76
72
45
17
43
54
16
31 27
57
30
56
51
48
52
68
47
3
4
5
66
65
42
48
52
60
42
30
59
8
7
2
44
67
50
41
72
44
22
50
12,15 20
10
24
58
61
34
32
50
39
55
71
55
54
49
55
69
70
48
55
75
28
40
73
74
49
77
78
80
79
81
82
88
87
86
85
18
83
84
22

9.800-415.0 • Rev. 06/14
5
PRESSURE WASHER SERVICE MANUAL
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 8.932-965.0 Label, Warning-Exposed 1
Pulleys
2 9.803-842.0 Label, Operating Instr. 1
(Lexan)
3 9.803-993.0 Label, Relieve Pressure 1
4 9.803-994.0 Label, Equipment Operated 1
by Trained
5 8.932-967.0 Label, Nozzle, 0, 15, 25, 40, 1
& Soap
6 8.750-465.0 Label, MVC Frame, Logo 1
8.901-144.0 Label, Logo, Belt Guard, BD 1
9.800-047.0 Label, Belt Guard, HD 1
8.900-870.0 Label, Logo, BR 1
7 9.800-013.0 Label, Intended For Indoor 1
Use
8 9.800-034.0 Label, Clear Lexan, 1
2-1/4" x 4-1/2"
9 9.800-036.0 Label, Warning, Pictorial, 1
Small
10 9.802-011.0 Nipple, 3/8" Hex Steel 1
11 9.802-030.0 Elbow, 3/8" Street, Female 1
12 9.802-036.0 Nipple, 1/2" JIC, 3/8" Pipe 1
13 9.802-037.0 Nipple, 1/2" JIC, 3/8" Female 1
14 9.802-039.0 Elbow, 1/2" JIC, 3/8", 90° 1
15 9.802-048.0 Swivel, 1/2" JIC Fem, 1
3/8" Male
16 9.802-064.0 Grommet, Rubber, Nozzle 5
Holder
17 9.802-070.0 Grip, 1" Sqr, Handle, 2
18 9.802-126.0 Plug 1/2" JIC 1
19 9.802-118.0 Tee, 1/2" Branch Male 1
20 9.802-131.0 Elbow, 1/2" JIC x 1/2", 90° 2
21 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF 1
w/Strainer
22 9.802-151.0 Swivel, 1/2" JIC Fem, 2
Push-On
23 9.802-163.0 Strainer, 1/2" PA, Inline 1
Plastic
24 9.802-168.0 Nipple, 3/8" Fem, 11,000 Psi 1
25 9.802-182.0 Pump Protector, 1/2" Ptp 1
26 9.803-843.0 Valve, Safety Relief, 6000 Psi1
27 9.802-204.0 Clamp, Hose (460V) 1
9.802-206.0 Clamp, Hose (230V) 1
28 9.802-071.0 Trim, 750 x 1/16", Black 1.66 ft.
29 8.918-421.0 Hose, 3/8" x 14", 1
2 Wire, Pressure Loop
30 9.802-271.0 Wheel & Tire Assy, 4
6" Steel Rim w/Tube
ITEM PART NO. DESCRIPTION QTY
31 9.803-810.0 Nozzle, SAQCMEG 0004.5, 1
Red
9.803-811.0 Nozzle, SAQCMEG 15045, 1
Yellow
9.803-812.0 Nozzle, SAQCMEG 25045, 1
Green
9.803-813.0 Nozzle, SAQCMEG 4004.5, 1
White
9.802-311.0 Nozzle Compl, QCEM-6540 1
Brass
32 8.751-012.0 Motor, 20HP, 3Ph, 230/460V 1
1800 Rpm, EM251
9.800-040.0 ▲Label, Ground (Motor) 1
9.802-487.0 ▲Wire Nut, Brown 6
(230V/3PH)
33 8.921-655.0 Pump, Landa LX5450R
5.4@5000, 1740rpm 1
8.921-659.0 Pump, Hotsy HX5450R
5.4@5000, 1740rpm 1
8.921-657.0 Pump, Karcher KX5450R
5.4@5000, 1740rpm 1
34 9.802-360.0 Unloader, PA 10.5 GPM @ 1
5100PSI, VB350/4
35 9.802-394.0 Pulley, 3TB40 1
36 9.803-979.0 Pulley, 3BK 50 H 1
37 9.802-402.0 Bushing, H x 24MM 1
38 9.803-980.0 Bushing, P1 x 1-5/8" 1
39 8.749-965.0 Belt, 3/BX 42 1
40 9.803-992.0 Cord,Service,SO,4/4 15 ft
(230V/3PH)
9.802-437.0 Cord, Serv, SEO 10/4, 15 ft
Coleman (460V)
41 9.803-975.0 Strain Relief, CG100-1050,
1' Blk 1
9.803-279.0 Strain Relief, 1", 460V 1
9.803-280.0 Locknut, 1" 1
42 9.802-705.0 Bolt, Carriage, Zinc, 4
1/4-20 x 1.0 PLT
43 9.802-722.0 Bolt, 5/16" x 1", NC HH 4
44 9.802-720.0 Bolt, 3/8" x 1", NC HH 8
45 9.803-845.0 Bolt, 1/2" x 5" NC HH TAP, 1
All Thread
46 9.802-765.0 Screw, 1/4" x 1/2" BH SOC 5
47 9.802-770.0 Screw, 1/4" x 1", BH SOC 4
48 9.802-773.0 Nut, 1/4" ESNA, NC 8
49 9.802-776.0 Nut, 5/16", ESNA, NC 8
50 9.197-003.0 Nut, 3/8", ESNA, NC 10
51 9.802-782.0 Collar, 5/8" Bore Shaft 8
52 9.802-802.0 Washer, 1/4" Flat, SAE 16
▲Not Shown

9.800-415.0 • Rev. 06/14
SERVICE MANUAL PRESSURE WASHER
6
ITEM PART NO. DESCRIPTION QTY
53 9.802-803.0 Washer, 1/4" Flat, SAE, 5
Black Zinc
54 9.802-804.0 Washer, 5/16" Flat, SAE 12
55 9.802-807.0 Washer, 3/8" SAE, Flat 16
56 9.802-810.0 Washer, 5/8" Flat, SAE 8
57 9.802-820.0 Washer, Nylon Spacer, 4
0.656 x 1.25 x 0.65
58 9.802-870.0 Block, Unloader, 3/8" x 3/8", 1
1.25, Steel
59 9.802-964.0 Assy, Weld, Cage, CW Black 1
8.912-486.0 Assy, Weld, Cage, CW Red 1
60 9.802-966.0 Handle, Brake, CW Cage, 1
Black
8.912-495.0 Handle, Brake, CW Cage 1
Red
61 9.804-008.0 Assy, Weld, Motor Rail, 1
Elec, CW Large, Black
8.917-411.0 Assy, Weld, Motor Rail, 1
Elec, CW Large, Red
62 9.804-009.0 Assy, Weld, Elec, 1
Guard Rear, CW Large
63 9.804-010.0 Assy, Weld, Slider, Elec, 1
CW Large, Black
8.917-412.0 Assy, Weld, Slider, Elec, 1
CW Large, Red
64 9.804-011.0 Guard, Belt, Front, Elec, 1
CW Large
65 9.802-996.0 Bracket, Brake Pad, Black 1
8.912-019.0 Bracket, Brake Pad, Red 1
66 9.802-997.0 Linkage, Brake, Black 1
8.912-020.0 Linkage, Brake, Red 1
67 8.918-839.0 Axle, Lrg, Cw Cage 31.25" 2
68 9.804-012.0 Bracket, E-Box, CW Cage, 1
Large, Black
8.917-493.0 Bracket, E-Box, CW Cage 1
Large, Red
69 9.802-759.0 Screw, 10/32" x 1/2" Bhsoc 1
(460V/3PH)
9.802-770.0 Screw, 1/4" x 1", Bh Soc Cs 1
(230V/3PH)
70 9.802-695.0 Nut, 10/32" Keps 460V/3Ph 1
9.802-773.0 Nut, 1/4" ESNA, Nc 1
(230V/3PH)
EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
71 9.802-259.0 Hose, 1/2" Push-On 15"
72 9.803-992.0 Cord, Service 4/4 37"
(230V/3PH)
9.802-437.0 Cord, Service 10/4 37"
(460V/3PH)
73 9.802-124.0 Plug, 1/4" Countersunk 1
74 9.802-728.0 Bolt, 3/8" x 2" 2
75 8.932-969.0 Label, Warning, Service 1
Cord
76 9.802-765.0 Screw, 1/4" x 1/2" 2
BH SOC CS
77 9.802-148.0 Adaptor, 1/2" x 1/2" 1
78 9.800-049.0 Label, Manufacturer’s 1
Cleaning Solution
79 9.802-744.0 Bolt, 10mm x 20mm, HH 4
80 9.802-816.0 Washer, 7/16", Lock 4
Split Ring
81 9.802-809.0 Washer, 1/2" 1
82 9.802-226.0 Assy, Downstream Injector 1
83 9.802-259.0 Hose, 1/2" Push-On 20"
84 9.802-156.0 Push-On 1/2" x 3/8" 1
85 9.802-771.0 Screw 10/32" 1
86 9.802-203.0 Clamp 1/2" 1
87 9.802-802.0 Washer 1
88 9.804-567.0 Nut 10/32" 1

9.800-415.0 • Rev. 06/14
7
PRESSURE WASHER SERVICE MANUAL
9.800-415.0-3
EXPLODED VIEW - ELECTRICAL BOX
ELECTRICAL BOX PARTS LIST
2
18
15
317
13
16
12
14
5
4
10
11
1
6
19
721
9
8
ITEM PART NO. DESCRIPTION QTY
1 8.900-315.0 Label, On/Off, PE Push
Buttons 1
2 9.800-016.0 Label, Disconnect Power
Supply 1
3 9.800-040.0 Label, Ground 1
4 8.933-007.0 Fuse, KTK-R1 600V Midget
Fuse (230V/3PH) 2
9.802-462.0 Fuse, KTK-R-1/2 600V Midget
Fuse (460V/3PH) 2
5 9.802-463.0 Fuse, Paper, Buss FNM-1/2,
250V Midget TD 1
6 9.803-976.0 Box, Plastic, 10X8X6.19,
RVJ1008W 1
7 9.803-975.0 Strain Relief, CG100-1050,
1' Blk 2
9.803-280.0 Locknut, 1" Cond.
(230V/3PH) 2
9.802-518.0
Strain Relief, 3/4" (460V/3PH) 2
9.802-526.0 Locknut, 3/4" Conduit
(460V/3PH) 2
8 9.802-534.0 Block, Contact, N/C, CH
E22B1 1
9 9.802-535.0 Block, Contact, N/O, CH
E22B2 1
ITEM PART NO. DESCRIPTION QTY
10 9.803-974.0 Switch, Green PB, CH
E22PB3 1
11 9.803-973.0 Switch, Red PB,
CH E22EB2 1
12 8.724-284.0 Contactor 1 (230V/3PH) 1
8.724-281.0 Contactor (460V/3PH) 1
13 8.724-307.0 Overload (230V/3PH) 1
8.724-305.0 Overload (460V/3PH) 1
14 9.802-551.0 Transformer, Micron, 240/480V-
120V,50/60HZ,.050KVA 1
15 9.802-695.0 Nut, 10/32" Keps 7
16 9.802-750.0 Screw, 8-32 x 1/2" M TPG PH
PNH, Black 7
17 9.802-759.0 Screw, 10/32" x 1/2" BHSOC
Black 4
18 9.802-762.0 Screw, 10/32" x 11/4" RH, SL,
Black 1
19 9.803-990.0 Standoff, CW Cage, 1
Lrg. MPE
20 9.802-457.0 Din Rail, 35mm 3"
21 9.802-785.0 Nut 8-32 keps 6
15
16
20

9.800-415.0 • Rev. 06/14
SERVICE MANUAL PRESSURE WASHER
8
VB UNLOADER EXPLODED VIEW
ITEM PART # DESCRIPTION QTY
1 3/8 Bsp F Nipple 1
2 *O-Ring, 1.78 x 15.6 mm 2
3 Spring 1
4 SST Check Valve 1
5 *O-Ring, 3 x 6mm 1
6 VB280-350 Brass Body 1
7 *Seat 1
8 *M 8 Shutter 1
9 *O-Ring, 1.78 x 17.17 mm 1
10 Spacer 1
11 *VB280-350 Val. Pist. Seal 1
12 *O-Ring, 1.78 x 20.35 mm 1
13 Piston Housing (60.1700.00) 1
14 M 4 x 4 mm Dowel 1
15 Lock Nut 1
ITEM PART # DESCRIPTION QTY
16 *VB280-350 Val. Pist. Seal 1
17 M8 Piston 1
18 *Sst 11/32" Ball 1
19 Spring Guide 1
20 4.5 x 47 mm Spring (60.1700.00) 1
21 Brass Cap 1
22 VB350.4 Red Plastic Knob
(60.1700.00) 1
* Available in Repair Kit :
K1 9.800-106.0 VB350 Repair Kit
VB UNLOADER EXPLODED VIEW PARTS LIST
9.802-360.0
VB350/4 10.5 GPM at 5100 PSI

9.800-415.0 • Rev. 06/14
9
PRESSURE WASHER SERVICE MANUAL
9.800-415.0-4
HOSE & SPRAY GUN ASSEMBLY
HOSE & SPRAY GUN ASSEMBLY PARTS LIST
2
3
1
8
4
6
9
7
5
6
ITEM PART NO. DESCRIPTION QTY
1 9.802-228.0 Gun w/Wand (5000 PSI),
w/Coupler 1
2 8.739-346.0 Hose, 3/8" x 50', 2 Wire, TS KA,
SO-SW HP CP (BRE, HD) 1
8.918-088.0 Hose, 3/8" x 50', 2W,TS,SO-SW
HIGH PRESS CP (MPE) 1
8.739-322.0 Hose, 3/8" x 50' 2W TS, HO,
SO-SW, HP CP (BDE) 1
3 9.803-810.0 Nozzle, SAQCMEG 0004.5,
Red 1
9.803-811.0 Nozzle, SAQCMEG 15045,
Yellow 1
9.803-812.0 Nozzle, SAQCMEG 25045,
Green 1
9.803-813.0 Nozzle, SAQCMEG 4004.5,
White 1
9.802-311.0 Nozzle COMPL, QCEM-6540
Brass 1
ITEM PART NO. DESCRIPTION QTY
4 9.802-251.0 Hose, 1/4" x 1/2"
Clear Vinyl 6 ft.
5 9.802-160.0 Strainer, Plastic, 1/4" Hose
Barb 1
6 9.802-167.0 Coupler, 3/8" Fem, 11,000 PSI,
Snap-Tite 1
7 9.802-168.0 Nipple, 3/8" Fem, 11,000 PSI 1
8 6.390-126.0 Clamp, Hose, .46-.54 ST 2
9 9.802-226.0 Downstream Injector
Assy 5000 PSI 1

9.800-415.0 • Rev. 06/14
SERVICE MANUAL PRESSURE WASHER
10
ITEM PART NO. DESCRIPTION QTY
1 9.803-163.0 Crankcase 1
2 9.803-195.0 Plunger Guide 3
3*
See Kit Below Plunger Oil Seal 3
4*
See Kits Below O-Ring Ø1.78 x 37.82 3
5*
See Kits Below Pressure Ring 18mm 3
6*
See Kit Below U Seal, Dia. 18 x 28mm 3
7*
See Kits Below Support Ring 18mm 3
8*
See Kits Below U Seal, Dia 18 x 28mm 3
9 9.802-926.0 Brass Plug, 1/2 1
10 9.803-199.0 Copper Washer 1/2 1
11 8.717-516.0 Manifold Housing 1
12* 9.804-498.0 O-Ring Ø2.62 x 17.13 12
13*
See Kit Below Valve Assembly 6
14* 9.804-500.0 Teflon Ring 6
15 9.803-292.0 Valve Plug 6
16 9.802-942.0 Manifold Stud Bolt 8
ITEM PART NO. DESCRIPTION QTY
17 9.802-890.0 Lock Washer 8
18 9.803-198.0 Copper Washer 3/8 1
19 9.802-925.0 Brass Plug 3/8 2
24 9.802-884.0 Washer 8
25 9.802-944.0 Hex Screw 8
26 9.804-501.0 Closed Bearing Housing 1
27 9.803-186.0 O-Ring Ø2.62 x 71.12 2
28 9.804-502.0 Roller Bearing 2
29 9.803-289.0 Crankshaft 1
30 9.803-293.0 Crankshaft Key 1
31 9.802-923.0 Oil Dip Stick 1
32 9.803-139.0 Crankshaft Seal 1
33 9.803-177.0 Shim 2
34 9.804-503.0 Bearing Housing 1
35* 9.802-936.0 Plunger Bolt 3
36* 9.802-885.0 Copper Spacer 3
TORQUE SPECS
ITEM # FT. LBS.
15 135
16 60
25 18
35 4.5
46 30
51 7.6
H-SERIES PUMP EXPLODED VIEW
H-SERIES PUMP EXPLODED VIEW PARTS LIST

9.800-415.0 • Rev. 06/14
11
PRESSURE WASHER SERVICE MANUAL
ITEM PART NO. DESCRIPTION QTY
37* 9.803-188.0 O-Ring Ø1.78x7.66 3
38* 9.803-155.0 Teflon Ring 3
39*
See Kit Below Plunger 18mm 3
40* 9.802-888.0 Copper Spacer 3
41 9.803-294.0 Plunger Rod 3
42 9.803-157.0 Connecting Rod 3
43 9.802-912.0 Snap Ring 6
44 9.802-915.0 Connecting Rod Pin 3
45 9.802-889.0 Spring Washer 6
46 9.802-937.0 Connecting Rod Screw 6
47 9.803-194.0 O-Ring Ø2.62 x 152.07 1
48 9.803-166.0 Crankcase Cover 1
49 9.803-197.0 Gasket, G3/8 1
50 9.803-202.0 Sight Glass G3/4 1
51 9.802-939.0 Cover Screw 5
*Available in kit (See below)
KIT NUMBERS 9.804-492.0 9.804-493.0 9.802-629.0 9.802-604.0 9.802-606.0
KIT DESCRIPTION Plunger Seal
18 mm
Seal Packing
18 mm
Plunger
18 mm
Complete
Valve
Plunger Oil
Seals
ITEMS NUMBERS
INCLUDED 4, 6, 8 4, 5, 6,
7, 8
35, 36, 37,
38, 39, 40 12, 13, 14 3
NUMBER OF CYLINDERS
KIT WILL SERVICE 31163
H-SERIES PUMP EXPLODED VIEW PARTS LIST

9.800-415.0 • Rev. 06/14
PRESSURE WASHER Troubleshooting Guide
12
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
PUMP RUNNING
NORMALLY BUT
PRESSURE LOW
ON INSTALLATION
Pump sucking air Check water supply and possibility of air
seepage.
Check valves sticking Check and clean or replace if necessary.
Unloader valve seat faulty Check and replace if necessary.
Nozzle incorrectly sized Check and replace if necessary.
Worn piston packing Check and replace if necessary.
FLUCTUATING
PRESSURE
Valves worn Check and replace if necessary.
Blockage in valve Check and clean out if necessary.
Faulty or misadjusted
unloader valve
Tampering with the factory setting may
cause personal injury and/or property
damage, and will void the
manufacturer's warranty.
Pump sucking air Check water supply connections.
Worn piston packing Check and replace if necessary.
Insufficient water Check filter and hose for breakage.
PRESSURE LOW
AFTER PERIOD OF
NORMAL USE
Nozzle worn Check and replace if necessary.
Suction or delivery valves worn Check and replace if necessary.
Suction or delivery valves blocked Check and clean if necessary.
Unloader valve seat worn Check and replace if necessary.
Worn piston package Check and replace if necessary.
PUMP NOISY Air in suction line Check water supply and connections on
suction line.
Broken or weak suction or delivery
valve spring
Check and replace if necessary.
Foreign matter in valves Check and clean if necessary.
Worn bearings Check and replace if necessary.
Excessive temperature of water Reduce to below 140°F.
PRESENCE OF WATER
IN PUMP OIL
Oil seal worn Check and replace if necessary.
High humidity in air Check and change oil twice as often.
Piston packing worn Check and replace if necessary.
WATER DRIPPING
FROM UNDER PUMP
Piston packing worn Check and replace if necessary.
O-Ring plunger retainer worn Check and replace if necessary.
WATER DRIPPING
FROM PUMP
PROTECTOR
Water supply pressure too high
(over 90 psi)
Lower water supply pressure using a
regulator.
Spray gun is in the off position for
over 1-2 minutes
Turn machine off if not in use for over 1-2
minutes.
OIL DRIPPING Oil seal worn Check and replace if necessary.
EXCESSIVE VIBRATION
IN HIGH-PRESSURE
HOSE
Irregular functioning of the pump
valves
Check and replace if necessary

9.800-415.0 • Rev. 06/14
13
PRESSURE WASHER SERVICE MANUAL
230 VCA ELECTRIC DIAGRAM

9.800-415.0 • Rev. 06/14
SERVICE MANUAL PRESSURE WASHER
14
460 VCA ELECTRIC DIAGRAM

Form #9.800-415.0 • Revised 06/14 • Printed in U.S.A. or Mexico