Shell Sbc100 User manual

SBC100

Battery Charger & Maintainer

User Guide

ITM. / ART. 1602693

Thank you for choosing this Shell product. Please read the following

instructions and keep them for future reference. This instruction manual

contains important information on safe operation and use. To ensure

long life and performance reliability, please operate and maintain as

per the instructions on this sheet.

For Your Safety

Product Details

Battery Charger

Fused Eyelet Terminal Connectors

Fused Battery Clamps

Mode Button

Error Indicator

Power Indicator

Battery Type Indicator

Red Battery Clamp Black Battery Clamp

• Designed for charging 12V Li-ion batteries and 6V and 12V lead acid

batteries including Wet, Gel, MF, VRLA and AGM batteries

• 7-step charging cycle optimizes charging efﬁciency and battery life

• Maintenance mode ensures batteries of any capacity are always

ready to use

• 7 levels of safety protection

Product Features

Package Includes

• 1 x Battery Charger

• 1 x Fused Battery Clamps

• 1 x Eyelet Terminal Connectors

• 1 x User Guide

• 1 x Product Warranty

Registration

Note: This product is designed for charging 12V Li-ion batteries and all

types of 6V/12V lead-acid batteries like Wet, Gel, MF, VRLA, EFB and

AGM. It is suitable for charging 2 to 20 Ah batteries and for maintain-

ing batteries of any capacities.

Operating Instructions

Charging the Vehicle

1. Check the battery chemistry and voltage before charging it with our

product. The battery information can be found in the vehicle's owner's

manual.

2. Turn off the power loads such as headlamps, air-conditioning and

radio before charging the battery.

1. Connect the battery clamps or eyelet terminal connectors to the DC

connector of the battery charger.

2. Plug the charger into an outlet. The red power Indicator will turn on.

At the same time 6V SLA and 12V SLA indicators will ﬂash alternately.

3. To charge a 12V Li-ion battery, change the battery type by pressing

the “MODE” to toggle to 12V Li-ion battery. The green indicator

light for 12V Li-ion battery will turn on. Otherwise, go to step 4.

4. Connect the black battery clamp or eyelet terminal connector to the

negative (NEG, N, -) battery terminal.

5. Connect the red battery clamp or eyelet terminal connector to the

positive (POS, P, +) battery terminal.

6. The charger will auto-detect the voltage of the SLA battery and the

green indicator light of the detected battery type will ﬂash.

• If 12V Li-ion is selected, the corresponding indicator will ﬂash.

• To change the charging voltage of the SLA battery, follow the

instruction of Mode change.

7. The charger will now go through the pre-programmed charging steps.

The corresponding battery type indicator will keep ﬂashing.

• Refer to the table below for the explanation of the indicator lights.

8. When charging is ﬁnished and the battery is conﬁrmed to be in good

condition, the battery type indicator will turn to solid green. The

charger will go into the maintenance step and will trickle charge the

battery as needed. The charger can be disconnected from the battery

at any time.

9. When disconnecting the battery charger, unplug the charger from the

outlet ﬁrst. Remove the black clamp and then the red clamp or directly

remove the eyelet terminal connectors.

If the charger fails to detect a 12V SLA battery, press and hold “MODE”

for 3 seconds, the charging mode will be changed from 6V SLA to

12V SLA.

Before connecting to the battery

Charging setup

Mode change

The charger is programmed with seven smart charging steps. It will go

through some or all steps in order to extend your battery’s life and

maximize its performance.

Standby

The charger is ready to charge.

Qualiﬁcation

The charger will check the battery condition, such as voltage,

state-of-charge and health, to determine whether the battery is good for

charging. If the battery is slightly sulfated, the charger will rejuvenate

and recover the battery. As a safety measure, charging process will

begin only if the battery is above 4V.

Soft Start

If the battery is at a very low state of charge, small charging voltage and

current will be applied in order to prepare the battery for the next

charging step.

LED Indicator Light Table

LED Indicator ExplanationIndicator Light

Red light on Power indicator. Plug in the charger and

the indicator light will be on

For charging 6V maintenance-free

batteries such as Wet Cell, Gel Cell,

AGM and EFB

For charging 12V maintenance-free

batteries such as Wet Cell, Gel Cell,

AGM and EFB

Yellow light

ﬂashes

• Green light

ﬂashes during

charging

• Green light

turns solid when

battery is fully

charged

Possible causes:

• The clamps are connected to the wrong

polarities

• The battery may be defective

• The battery voltage exceeds 15V

ERR

12V SLA

12V LI-ION

(LiFePO4)

6V SLA

Suitable for 2-20 Ah batteries

For charging 12V Li-ion batteries

Suitable for 2-20 Ah batteries

Charging Steps

Pulse

The battery undergoes the desulfation process to break down the sulfate

and to restore the battery capacity.

Recondition

This stage reactivates the battery for bulk charging after desulfation.

Bulk Charging

The battery is charged at a constant current of 1A. This stage will charge

the battery to approximately 85% of full charge.

Absorption

The charger switches to constant voltage charging. Charging current is

gradually reduced allowing the battery to absorb more power until it

achieves the 100% charged state.

Analysis

Charging stops when the battery is charged to its full capacity. The

charger will check if the charging process is successful. Voltage test will

be carried out to determine the state of charge of the battery. Based on

the result, the charger will decide whether the battery will go to the next

charging step or if it is a dead battery.

Maintenance

The battery is charged at constant voltage to maintain its full charged

state without overcharging or damaging the battery.

The charger is programmed with seven smart charging steps. It will go

through some or all steps in order to extend your battery’s life and

maximize its performance.

Standby

The charger is ready to charge.

Qualiﬁcation

The charger will check the battery condition, such as voltage,

state-of-charge and health, to determine whether the battery is good for

charging. If the battery is slightly sulfated, the charger will rejuvenate

and recover the battery. As a safety measure, charging process will

begin only if the battery is above 4V.

Soft Start

If the battery is at a very low state of charge, small charging voltage and

current will be applied in order to prepare the battery for the next

charging step.

The estimated time to charge a battery is shown below. The charging

time is based on a 50% discharged battery and is for reference purpos-

es only. Actual charging time depends on the battery capacity, the

depth of discharge (DOD), age and condition of battery.

Charging Time

Battery Capacity (Ah)

Charging Time (Approx.)

6V/1A

1h 15min

2.5h

6.5h

10h

13h

12V/1A

1h 15min

2.5h

6.5h

10h

13h

Pulse

The battery undergoes the desulfation process to break down the sulfate

and to restore the battery capacity.

Recondition

This stage reactivates the battery for bulk charging after desulfation.

Bulk Charging

The battery is charged at a constant current of 1A. This stage will charge

the battery to approximately 85% of full charge.

Absorption

The charger switches to constant voltage charging. Charging current is

gradually reduced allowing the battery to absorb more power until it

achieves the 100% charged state.

Analysis

Charging stops when the battery is charged to its full capacity. The

charger will check if the charging process is successful. Voltage test will

be carried out to determine the state of charge of the battery. Based on

the result, the charger will decide whether the battery will go to the next

charging step or if it is a dead battery.

Maintenance

The battery is charged at constant voltage to maintain its full charged

state without overcharging or damaging the battery.

Troubleshooting Table

Problem Possible Cause Solution

Power indicator

light does not

turn on

Cannot select

charging mode

between 6V SLA

and 12V SLA

Charger does not

detect a 12V SLA

battery and

charges as

6V SLA

Charger is not plugged

into the outlet properly

AC outlet is not

supplying power

Charger is normal and will

recharge the car battery.

Make sure the charger is

plugged into the outlet securely.

Turn the switch on if the outlet

is connected to a switch.

Check for open fuse or

circuit breaker.

Battery is over

discharged which

leads to the auto

voltage detection to fail

Select voltage manually by

following the instruction of mode

change. Press and hold “MODE”

button for 3 seconds.

The 12V SLA indicator will turn on.

6V SLA and 12V

SLA indicators

ﬂash alternately

“ERR” indicator

ﬂashes

Battery clamps are loose

or not connected to the

battery

Fuse on the eyelet terminal

connectors may be blown

Reconnect battery clamps to

the battery.

Replace the fuse with correct

amperage.

Battery clamps are

connected to the wrong

polarity

Charger is connected to

a 24V battery

Disconnect the charger from the

battery. The charger works on 6V

and 12V batteries.

Battery voltage is lower

than 4V Battery is over-discharged. Replace it

with a new battery.

Battery voltage does not

hold and drops quickly

after fully charged The battery is defective. Take the

battery to the dealer.

Battery voltage rose

too fast

The battery has high

capacity and it takes

more than 72 hours to

charge

SBC100 is designed for 2-20Ah

batteries. Use a charger with higher

charging rate.

Reconnect the clamps with correct

polarity

Voltage is auto

detected when the

charger is connected

to the power and the

car battery

Input: 100 - 120V ~ 60Hz 20W

Output: 12V 1A 6V 1A

Battery Type: Lead-acid including Wet, GEL, AGM, VRLA and MF,

and Li-ion (LiFePO4)

Battery Capacity: 2-20 Ah; maintain all sizes

Battery Voltage: 6V & 12V

DC Cable: 78 inches/198.1 cm

Operating Temperature: -10°C to 45°C

Storage Temperature: -20°C to 55°C

Product Dimensions: 3.56 x 2.47 x 1.98 inches/90.42 x 62.0 x 50.29 mm

Product Weight: 0.38±0.02 lb/175±10 g

Accessories:

Battery Clamps: 27 inches/68.6 cm

Eyelet Terminal Connectors: 24 inches/61 cm

Fuse in the Battery Clamps and Eyelet Terminal Connectors: 3A

Speciﬁcations

The symbol indicates direct current (DC)

～The symbol indicates alternating current (AC)

Failure to follow the instructions may cause serious injury, death or

property damage

WARNING: Risk of electric shock, explosion and ﬁre

WARNING: Risk of explosive gases

Working in the vicinity of a Lead-acid battery is dangerous. Battery

generates explosive gases during normal operation. To reduce the risk

of battery explosion, follow all the instructions in this user guide and

those published by the battery manufacturer and the manufacturer of

any equipment you intend to use in the vicinity of a battery. Review

cautionary markings on these products and on the engine.

• This product is compatible with 12V Li-ion (LiFePO4) batteries, 6V &

12V lead acid including Wet, Gel, MF, VRLA and AGM batteries. Do

not use this product to charge other types of battery as it may result

in injury, death or property damage.

• Disconnect the battery clamps or eyelet terminal connectors only after

disconnecting the AC power cord.

• Do not use an adapter plug with this product.

• It is not recommended to use an extension cord with this product.

• The product may become warm under extended high-power

operation.

• Do not disassemble, modify or repair this product.

• Do not destroy product by crushing or cutting.

• Do not expose the product to ﬁre, rain, snow, sunlight and heat.

• Keep this product away from water and other liquids.

• Keep this product in a dry place. Do not allow the product to get wet.

• Use the product in a well-ventilated area. Do not operate in explosive

atmospheres such as areas of ﬂammable gas, dust and liquid.

• Do not overcharge battery.

• Handle the product with care. Do not use the product when it is

damaged. Do not operate with damaged cable or clamp.

• Clean this product only with a dry cloth. Avoid using cleaning product

with rough or chemical substances.

• The product should not be charged while in contact with ﬂammable

material like textiles.

• Use the accessories that are provided in the package. Shell is not

responsible for any damage or injury when using accessories that are

not provided by us.

• Connect the charger only with the clamps or eyelet terminal

connectors provided in this package.

• Do not disconnect the product from the outlet by pulling the cord.

Safety Instructions • Do not put cables on or near moving parts such as hoods, doors,

fans and belts.

• Do not allow the clamps to touch each other.

• Keep out of reach of children.

• Wear adequate eye protection and protective clothing when

working near a car battery.

• Do not smoke or allow a spark or ﬂame near the battery or engine.

• Remove all metal objects such as rings, bracelets, and watches.

• Have plenty of fresh water and soap nearby in case of battery acid

contact with eyes, skin or clothing.

• If battery acid comes in contact with the skin or clothing, immediately

wash with soap and water. If the acid enters the eye, immediately

ﬂood eye with running cold water for at least 10 minutes and seek

immediate medical attention.

• Beware not to drop metal items on the battery. It might cause sparks

or short-circuit the battery.

• Consider having someone nearby to come to your aid in case of

emergency.

• Be very cautious not to drop metal tools onto the battery. It might

cause sparks or short-circuit the battery or other electrical part that

may cause explosion.

• Incompatible or damaged car batteries may explode when used

with this product.

This device complies with part 15 of the FCC Rules. Operation is subject

to the following two conditions: (1) this device may not cause harmful

interference, and (2) this device must accept any interference received,

including interference that may cause undesired operation. This

equipment has been tested and found to comply with the limits for a

Class B digital device, pursuant to part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful

interference in a residential installation. This equipment generates uses

and can radiate radio frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful interference to

Cautions

Personal Precautions

Failure to follow the instructions may cause serious injury, death or

property damage

WARNING: Risk of electric shock, explosion and ﬁre

WARNING: Risk of explosive gases

Working in the vicinity of a Lead-acid battery is dangerous. Battery

generates explosive gases during normal operation. To reduce the risk

of battery explosion, follow all the instructions in this user guide and

those published by the battery manufacturer and the manufacturer of

any equipment you intend to use in the vicinity of a battery. Review

cautionary markings on these products and on the engine.

• This product is compatible with 12V Li-ion (LiFePO4) batteries, 6V &

12V lead acid including Wet, Gel, MF, VRLA and AGM batteries. Do

not use this product to charge other types of battery as it may result

in injury, death or property damage.

• Disconnect the battery clamps or eyelet terminal connectors only after

disconnecting the AC power cord.

• Do not use an adapter plug with this product.

• It is not recommended to use an extension cord with this product.

• The product may become warm under extended high-power

operation.

• Do not disassemble, modify or repair this product.

• Do not destroy product by crushing or cutting.

• Do not expose the product to ﬁre, rain, snow, sunlight and heat.

• Keep this product away from water and other liquids.

• Keep this product in a dry place. Do not allow the product to get wet.

• Use the product in a well-ventilated area. Do not operate in explosive

atmospheres such as areas of ﬂammable gas, dust and liquid.

• Do not overcharge battery.

• Handle the product with care. Do not use the product when it is

damaged. Do not operate with damaged cable or clamp.

• Clean this product only with a dry cloth. Avoid using cleaning product

with rough or chemical substances.

• The product should not be charged while in contact with ﬂammable

material like textiles.

• Use the accessories that are provided in the package. Shell is not

responsible for any damage or injury when using accessories that are

not provided by us.

• Connect the charger only with the clamps or eyelet terminal

connectors provided in this package.

• Do not disconnect the product from the outlet by pulling the cord.

• Do not put cables on or near moving parts such as hoods, doors,

fans and belts.

• Do not allow the clamps to touch each other.

• Keep out of reach of children.

CONFORMS TO UL STD.1236

CERTIFIED TO CSA STD.C22.2 No. 107.2

CONFORMS TO UL STD.1310

CERTIFIED TO CSA STD.C22.2 No.223

ENERGY PERFORMANCE VERIFIED

Made in China

CAN ICES-3(B)/NMB-3(B)

radio communications. However, there is no guarantee that interference

will not occur in a particular installation. If this equipment does cause

harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is encouraged

to try to correct the interference by one or more of the following

measures: reorient or relocate the receiving antenna; increase the

separation between the equipment and receiver; connect the equipment

into an outlet on a circuit different from that to which the receiver is

connected; consult the dealer or an experienced radio / TV technician

for help. Any changes or modiﬁcations not expressly approved by the

manufacturer could void the user’s authority to operate the equipment.

WARNING:

This product can expose you to chemicals including lead,

which is known to the State of California to cause cancer and birth

defects or other reproductive harm.

For more information, go to www .p65warnings.ca.gov.

Shell Five (5) Years Limited Warranty

Shell warrants that this product (the "Product") will be free from defects in

material and workmanship for a period of ﬁve (5) years from the date of

purchase (the "Warranty Period"). For defects reported during the

Warranty Period, Shell will, at its discretion, and subject to Shell’s product

support analysis, either repair or replace defective Product. Replacement

parts and products will be new or serviceably used, comparable in

function and performance to the original part and warranted for the

remainder of the original Warranty Period. SHELL’S LIABILITY HEREUN-

DER IS EXPRESSLY LIMITED TO REPLACEMENT OR REPAIR OF THE

PRODUCT. TO THE MAXIMUM EXTENT PERMITTED BY LAW, SHELL

SHALL NOT BE LIABLE TO ANY PURCHASER OF THE PRODUCT OR

ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, CONSEQUENTIAL

OR EXEMPLARY DAMAGES, INCLUDING BUT NOT LIMITED TO,

LOST PROFITS, PROPERTY DAMAGE OR PERSONAL INJURY RELATED

IN ANY WAY TO THE PRODUCT HOWSOEVER CAUSED, EVEN IF

SHELL HAD KNOWLEDGE OF THE POSSIBILITY OF SUCH DAMAG-

ES. THE WARRANTIES SET FORTH HEREIN ARE IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS, IMPLIED, STATUTORY OR OTHERWISE,

INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,

AND THOSE ARISING FROM COURSE OF DEALING, USAGE OR

TRADE PRACTICE. IN THE EVENT THAT ANY APPLICABLE LAWS

IMPOSE WARRANTIES, CONDITIONS OR OBLIGATIONS THAT

CANNOT BE EXCLUDED OR MODIFIED, THIS PARAGRAPH SHALL

APPLY TO THE GREATEST EXTENT ALLOWED BY SUCH LAWS.

This Limited Warranty is made solely for the beneﬁt of the original purchas-

er of the Product from Shell or its approved reseller or distributor and is not

assignable or transferable. To make a warranty claim, the purchaser must:

(1) request and obtain a return merchandise authorization ("RMA")

number and return location information (the "Return Location") from Shell

Support by emailing [email protected] by calling

1.833.990.2624 ; and (2) send the Product, including RMA number and

receipt to the Return Location provided. DO NOT SEND IN PRODUCT

WITHOUT FIRST OBTAINING AN RMA FROM SHELL SUPPORT. THE

ORIGINAL PURCHASER IS RESPONSIBLE (AND MUST PREPAY) ALL

PACKAGING AND TRANSPORTATION COSTS TO SHIP PRODUCTS

FOR WARRANTY SERVICE. NOTWITHSTANDING THE ABOVE, THIS

LIMITED WARRANTY IS VOID AND DOES NOT APPLY TO PRODUCTS

THAT: (a) were misused, mishandled, subjected to abuse or careless

handling, accident, improperly stored, or operated under conditions of

extreme voltage, temperature, shock, or vibration beyond Shell's

recommendations for safe and effective use; (b) improperly installed,

operated or maintained; (c) are/were modiﬁed without the express

written consent of Shell; (d) have been disassembled, altered or repaired

by anyone other than Shell; (e) had defects which were reported after the

Warranty Period. THIS LIMITED WARRANTY DOES NOT COVER: (1)

normal wear and tear; (2) cosmetic damage that does not affect function-

ality; or (3) Products where the Shell serial and/or lot number is missing,

altered, or defaced.