Shimano Nexus INTER 5E SG-C7000-5V User manual

©Jul. 2019 by Shimano Inc. ITP
Ver.1.0
SERVICE MANUAL
SG-C7000-5V
SG-C7000-5R
SG-C7000-5C
SG-C7000-5D
SG-C7050-5V
SG-C7050-5R
SG-C7050-5C
SG-C7050-5D

1
Introduction of INTER-5E ……………………………………………………………………………………………… 2
Dealer's Manual ……………………………………………………………………………………………………………………… 4
SG-C7000-5V, SG-C7000-5R, SG-C7000-5C, SG-C7000-5D
• INSTALLATION
• ADJUSTMENT
• MAINTENANCE
SG-C7050-5V, SG-C7050-5R, SG-C7050-5C, SG-C7050-5D
• INSTALLATION
• CONNECTION OF THE ELECTRIC WIRES
• MAINTENANCE
Troubleshooting ……………………………………………………………………………………………………………………… 45
Disassembly & Assembly ……………………………………………………………………………………………… 49
Required Tools & Parts
Replacing the Internal Assembly
Disassembling the Internal Assembly
Assembling the Internal Assembly
Service Parts & Tools ………………………………………………………………………………………………………… 71
Cassette Joint
Measurement Tool
Motor unit
NEXUS non-turn washers
Hub dimensions (Over Locknut Dimensions and Axle) ………………………………… 74
EV / Spare Parts List ……………………………………………………………………………………………………………… 77
CONTENTS

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SG-C7000-5C
For Coaster Brake (5-speed)
SG-C7000-5D
For Disc Brake (5-speed)
SG-C7000-5R
For Roller Brake (5-speed)
SG-C7000-5V
For Rim Brake (5-speed)
SM-C7000-5
Small Parts Set for SG-C7000-5
SG-C7050-5C
For Coaster Brake (5-speed)
SG-C7050-5D
For Disc Brake (5-speed)
SG-C7050-5R
For Roller Brake (5-speed)
SG-C7050-5V
For Rim Brake (5-speed)
SM-C7050-5
Small Parts Set for SG-C7050
5-SPEED ELECTRIC SHIFTING
SG-C7050-5CSG-C7000-5C
E-BIKE Dedicated Internal Geared Hub
The NEXUS Inter-5E is a revolutionary internal geared hub designed specically for the unique demands of E-BIKE riding. It can
withstand much higher pedaling forces, even while shifting (+180% compare with SG-C6000 series) by optimizing shift pattern
design .
It also offers an gear range with optional automatic shifting.*Automatic shifting offers a stress-free ride, eliminating the need for
the rider to worry about whether they're in the right gear or have to change gears after an abrupt stop.
SPECIFICATION
• Gear ratio : 263%
• O.L.D. : 135mm
• Color options : Black, Silver
• Compatible with GATES belt drive
FEATURES
• Shifting under pedaling torque: +180% compare with SG-C6000 series.
• Rotation durability: +50% improved from SG-C6000 series.
*Except coaster brake spec.
*The Belt Drive specications is designed to not interfere with the belt drive.
5-SPEED MECHANICAL SHIFTING
Introduction of INTER-5E
*Only when used on E-BIKE
Rotation
durability
Shifting under
pedaling torque
SG-C6000
SG-C7000
SG-C6000
compare with
SG-C6000 series
+50%
SG-C7000
+180%
improved from
SG-C6000 series

3
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AUTOMATIC SHIFT
DI2 compatible Inter-5E with SHIMANO STEPS E6100 series and E5000 series offer full automatic shifting. The SHIMANO STEPS
system automatically selects and shifts into the optimum gear, based on the number of crank rotations and speed.
Also, riders can always manually shift into the gear they want, even in auto mode. When they do, the SHIMANO STEPS system
uses a learning function to recognize the manual shift operation and automatically ne-tunes future automatic shift timing to the
rider's liking. This offers a stress-free ride, eliminating the need for the rider to worry about whether they're in the right gear or
have to change gears after an abrupt stop.
SUITABLE GEAR RANGE & GEAR RATIOS FOR E-BIKE
This provides the same wide gear range as NEXUS Inter-8. Use of 38T for
the front and 27T for the rear is recommended.
* The overall gear ratio of a bicycle (distance per crank rotation) with an internal geared hub is
obtained by multiplying the internal geared hub gear ratio by the sprocket ratio.
SHIMANO STEPS computer-assisted shifting system provides a more responsive and stable shifting performance. This
innovative system monitors rider’s motion and determines the optimal timing to momentarily decrease power to the
pedal-assist motor. The temporary reduction of chain tension allows the gear movement of drive train to function
smoothly and unimpeded.
Recommended Combination for Inter-5E
SM-CRE61 / CRE50
27T38T
CS-C7000
8s chain
1.3-1.5 sprocket ratio is recommended in combination with E-BIKE.
0.5 11.5 22.5 33.5 4
NEXUS Inter-8NEXUS Inter-8
NEXUS Inter-5ENEXUS Inter-5E
0.50 1 1.5 22.5 3
NEXUS Inter-8NEXUS Inter-8
NEXUS Inter-5ENEXUS Inter-5E
Distance per Crank RotationGear Ratio
0
25
Bike speed
(km/ h)
Time
Shifting gears
Gear number
Shifting time
3rd
4th 4th
5th
3rd
5th
6th
6th
7th
100%
0%
MOTOR
POWER
0
25
Bike speed
(km/ h)
Time
Shifting gears
2 times quicker
shifting speed
than INTER-8
Gear number
Shifting time
2nd
2nd
3rd 3rd
4th
4th
5th
100%
0%
MOTOR
POWER
Quicker to reach 25km/h cruising speed
Automatic shifting
*When tire sizes are 28 inch, sprocket ratio is 2.1 (Inter-8) / 1.4 (Inter-5E).

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Dealer's Manual
SG-C7000-5V
SG-C7000-5R
SG-C7000-5C
SG-C7000-5D

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INSTALLATION
Installation of the sprocket to the hub
Install right-hand dust cap C to the driver in the orientation shown in the illustration.
Next, install the sprocket and secure it in place with the snap ring.
(A) Snap ring
(B) Sprocket
(C) Right-hand dust cap C
(D) Driver
(E) Right-hand dust cap A
Specications Applicable sprockets
Outward assembling Inward assembling
INTER-5E 24T, 27T, 30T 24T, 27T, 30T
(A)
(D)
(E)
(B)
(C)

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Installation of the cassette joint to the hub
1
(B)
(A)
(C)
(z)
(A)
(D)
(C)
Install the driver cap to the driver as
shown in the illustration.
Note the orientation of the driver cap.
(z) Driver side
(A) Driver cap
(B) Driver
(C) Sprocket
(D) Snap ring
2
(z) (A)
(B)
Turn the cassette joint pulley in the
direction of the arrow to align the red
marks on the pulley and the bracket.
(z) Should be aligned
(A) Pulley
(B) Bracket
3
(A)
(z)
(z)
Install it with the red marks (z) on the
cassette joint aligned with the red
marks (z) on the right side of the hub
body.
(A) Cassette joint

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4
LOCK
(A)
(B)
(z)
Secure the cassette joint to the hub with
the cassette joint mounting ring.
When installing the cassette joint
mounting ring, align the yellow mark
(z) with the yellow mark (z) on the
pulley of the cassette joint.
(A) Cassette joint mounting ring
(B) Pulley
5
LOCK
(A)
(B)
Turn the cassette joint mounting ring 45°
clockwise.
Hold down the bracket securely when
performing work.
(A) Cassette joint mounting ring
(B) Bracket

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Installing the INTER M brake to the hub body
(z)
(A) (B)
Engage the serrations (z) on the hub
body with the serrations (z) on the INTER
M brake, and then provisionally tighten
the brake unit xing nut.
(A) INTER M brake
(B) Hub body
Installation of the hub to the frame
1
(A)
(B)
Mount the chain on the sprocket, and
then set the hub axle into the dropout.
(A) Hub axle
(B) Dropout

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2
Place non-turn washers and onto the right and left sides of the hub axle.
At this time, turn the cassette joint so that the protrusions of the non-turn washers t into
the grooves in the dropouts and align the joint to be almost parallel to the chainstay.
(A) Non-turn washer (for left-side use)
(B) Groove in dropout
(C) Cassette joint
(D) Chainstay
(E) Non-turn washer (for right-side
use)
NOTICE
When installing parts such as a mudguard stay
to the hub axle, install them in the order
shown in the illustration below.
Non-turn washer
Mudguard stay
Carrier stay
Washer
Cap nut
(A)
(E)
(D)(C)
(B)
TECH TIPS
• The protrusion should be on the dropout side.
• Install the non-turn washer so that the protrusion ts securely in the dropout groove at the front and back sides of the hub axle.
• Use a non-turn washer that matches the shape of the dropout. Different non-turn washers are used for the left and right sides.
Dropout
Non-turn washer
Mark/Color Size
For right For left
Standard 5R/Yellow 5L/Brown ϴ ≤20°
7R/Black 7L/Gray 20°≤ ϴ ≤38°
Reversed 6R/Silver 6L/White ϴ =0°
Reversed
(Full chain case) 5R/Yellow 5L/Brown ϴ =0°
Vertical 8R/Blue 8L/Green ϴ =60° - 90°
Note: Vertical type does not include the coaster specications
θ
Mark

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In the case of INTER M brake specications
2
(A)
(B)
(C)
(D)
Attach the brake arm of the INTER M
brake to the chainstay with the brake
arm clip.
Next, temporarily x the clip bolt and
clip nut by lightly tightening them.
(A) Brake xing washer
(insert manually)
(B) Clip nut
(C) Arm clip
(D) Clip bolt (M6 × 16 mm)
NOTICE
Check that the brake unit is rmly secured to
the hub with the brake unit xing washer.
TECH TIPS
If the hub nuts are cap nuts, use a frame with
dropouts that are at least 7 mm thick.
3
(A)
Take up slack in the chain and secure the
wheel to the frame with the cap nut.
(A) Hub nut
Tightening torque
30 - 45 N·m
NOTICE
Check that the wheel is xed securely to the
frame with the hub nut.

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4
Fix the brake arm securely to the chainstay with the arm clip.
Check that the brake arm is securely fastened to the chainstay with the brake arm clip.
(A) Arm clip
(B) Chainstay
(C) Brake arm
(D) Clip nut
(E) Clip bolt (M6 × 16 mm)
Tightening torque
2 - 3 N·m
WARNING
• When securing the brake arm to the frame,
be sure to use a brake arm clip that
matches the size of the chainstay, and
securely tighten them with the clip bolt
and clip nut to the specied tightening
torque.
• Use a lock nut with a nylon insert
(self-locking nut) as the clip nut.
• It is recommended that Shimano made clip
bolts, clip nuts, and arm clips be used.
• If the clip nut comes off the brake arm, or
if the clip bolt or arm clip becomes
damaged, the brake arm may rotate on the
chainstay and cause the handlebars to jerk
suddenly, or the bicycle wheel may lock and
the bicycle may fall over, causing serious
injury.
NOTICE
• If it is not installed correctly, braking
performance will suffer. Be careful not to
apply excessive force when installing.
• If excessive force is applied to the brake
arm to secure it, the wheel will make noise
and become difcult to turn.
• After installing the arm clip, check that the
clip bolt protrudes about 2 to 3 mm from
the end face of the clip nut.
Clip nut Brake arm
Arm clip
Clip bolt
(M6 × 16 mm)
2 - 3 mm
• Before using the Coaster Brake, check that
the brake works properly and that the
wheel turns smoothly.
(A)(B)
(C)
In the case of coaster brake specications
(D)(C) (E)
(A)(B)

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Center lock type
(A) (B) (C)
(A) Disc brake rotor
(B) Disc brake rotor xing lock ring
(C) TL-LR10
Tightening torque
40 N·m
Installation of the disc brake rotor

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Installation of the lever
Install the lever as shown in the illustration.
(B)
(C)
(A) (D)
(y)
(z)
(E)
Attach the grip spacer to the lever and
pass it through the handlebar.
Attach the half grip.
Tighten the xing bolt with a 3 mm
hexagon wrench.
(y) 166 mm or more
(z) Ø22.2 mm
(A) Fixing bolt
(B) Handlebar
(C) 3 mm hexagon wrench
(D) Half grip
(E) Grip spacer
Tightening torque
2 - 2.5 N·m
TECH TIPS
• If using Shimano half grip, the straight
section of the handlebar should be 166 mm
or longer.
Attach the REVOSHIFT lever to this straight
section.
• Leave a gap of 0.5 mm between the
REVOSHIFT lever and the half grip.
Installation of the shifting cable
For information on how to replace the inner cable, refer to the maintenance section.
(y) (z)
(A)
Use a shifting cable with one inner cable
drum.
Shifting cable with one inner cable
drum:
OT-SP41
(y) Shifting lever side
(z) Cassette joint side
(A) Sealed outer cap
NOTICE
Make sure that the sealed outer cap is at the
shifting lever end.

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Installing to the cassette joint
For CJ-C7000-5
1
(z)
(A) (B)
Pass the inner cable through the OT-SP41
outer casing to the end with the plastic
cap.
(z) Lever side
(A) Aluminum cap
(B) Plastic cap
TECH TIPS
Cutting the outer casing
If cutting the outer casing, cut it near the end
with the plastic cap while the cap is still
attached.
Plastic cap
After cutting, make the cut end perfectly
round and attach the plastic cap.
2
(A)
Set SL-C7000-5 to 5.
(A) REVOSHIFT lever
3
(A) (B) (C)
If rubber bellows and a rubber cover are
attached, install the rubber cover and
rubber bellows to the outer casing
holder.
(A) Rubber bellows
(B) Outer casing holder
(C) Rubber cover

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4
Wipe off any grease on the inner cable. NOTICE
Use a new inner cable; do not use a cable
which has had its end cut off.
5
(B)(A)
Pass the inner cable through the outer
casing holder and set it.
(A) Outer casing holder
(B) Inner cable
Rubber bellows and rubber cover
attached
(A) (B)
(A)
If rubber bellows and a rubber cover are
attached, hold the end of the rubber
bellows and insert the inner cable.
Slide and set the rubber bellows.
(A) Rubber bellows
(B) Inner cable
NOTICE
Be careful not to pierce the rubber bellows
with the end of the inner cable at this time.
6
(A) (B) (C)
Set the outer casing to the outer casing
holder.
Push the outer casing so that it securely
touches the holder.
(A) Inner cable
(B) Outer casing holder
(C) Outer casing
Rubber bellows and rubber cover
attached
(A)
(D) (E)
(B) (C)
If rubber bellows and a rubber cover are
attached, insert the outer casing into the
rubber cover and set it into the outer
casing holder.
Push the outer casing so that it securely
touches the holder.
(A) Inner cable
(B) Outer casing holder
(C) Outer casing
(D) Rubber bellows
(E) Rubber cover

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7
(v) (w)
(A)
(B)
(C)
(x)
(z)
(D)
Rubber bellows and rubber cover
attached
(x)
(y)
(z)
(D)
After checking that the end of the outer
casing is securely set in the cable
adjustment barrel of the shifting lever,
attach the inner cable mounting bolt
unit to the inner cable.
(v) 10 mm
(w) Pass the inner cable through the
hole
(x) 145 mm
(y) 63 mm or less
(z) Pull the inner cable when securing
(A) Inner cable mounting nut (Black)
(B) Inner cable mounting washer
(Black)
(C) Inner cable mounting bolt (Black)
(D) Inner cable mounting bolt unit
Tightening torque
3.5 - 5.5 N·m
NOTICE
Use this inner mounting bolt unit as shown
below.
Can be used: CJ-S700/CJ-C7000-8/
CJ-C7000-5
Cannot be used: CJ-NX10/CJ-NX40/CJ-8S20/
CJ-8S40
TECH TIPS
When installing the inner cable xing bolt
unit, use the setting tool TL-S700-B.
8
(A)
Turn the lever of the pulley clockwise.
In the following steps 9 and 11, continue
to work in this condition.
(A) Pulley lever

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9
(A)
(B)
(z)
(y)
Bring the cable around to the cassette
joint pulley, hold it so that the inner
cable xing nut is facing to the outside
(toward the dropout), and then slide the
ats part (y) of the inner cable xing
washer into the gap (z) in the pulley.
(A) Inner cable xing nut
(B) Pulley
10
(A)
Turn the cable 60˚ counterclockwise and
attach it to the hook.
(A) Hook

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11
(B)
(A)
(C)
(y)
(D)
(z)
(B)
(F)
(E)
Set the inner cable in the pulley as
shown in the illustration, insert the inner
cable into the slit in the cassette joint
bracket (y), and then securely set the
outer casing holder unit into the outer
casing holder of the cassette joint (z).
(A) Outer casing holder
(B) Inner cable
(C) Slit
(D) Outer casing holder unit
(E) Pulley
(F) Bracket
NOTICE
Check that the inner cable is correctly seated
inside the pulley guide.
Guide Guide

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11
Rubber bellows and rubber cover
attached
(G)
(A)
(C)
(y)
(H)
(z)
(D)
(B)
(F)
(E)
Set the inner cable in the pulley as
shown in the illustration and, while
holding the rubber cover, insert the
rubber bellows of the inner cable into
the slit in the cassette joint bracket (y)
and securely set the outer casing holder
unit into the outer casing holder of the
cassette joint (z). Be careful not to
damage the rubber bellows at this time.
(A) Outer casing holder
(B) Inner cable
(C) Slit
(D) Outer casing holder unit
(E) Pulley
(F) Bracket
(G) Rubber bellows
(H) Rubber cover
NOTICE
Check that the inner cable is correctly seated
inside the pulley guide.
Guide Guide