SHINE 5000X-HD User manual

5000X-HD WELDING HELMET

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5000X-HD
Auto-darkening Welding Helmet
WARNING Read and Understand All Instructions Before
Using the Equipment.
SAFETY WARNINGS
The auto-darkening helmet with improved High Denition Filter
Optics delivers a new generation of face and eye protection.
Advanced integrated technology, such as LCD, optoelectronics
detection, solar power, and microelectronics are coordinated
to produce one of the safest, fastest and most reliable auto-
darkening helmets available.
The auto-darkening helmet not only efficiently protects
operator’s eyes and face from sparks, spatter, and harmful
radiation under normal welding conditions, but also makes both
hands free to strike arc accurately resulting in increased
efciency and improved quality welds. It may be widely used for
various welding, cutting, spraying and arc gouging, etc.
• This auto-darkening helmet is not suitable for "overhead"
welding, laser welding/cutting, or oxyacetylene welding/
cutting applications.
• This helmet will not protect against explosive devices or
corrosive liquids. Machine guards or eye splash protection
must be used when these hazards are present.
• Impact resistant, primary eye protection, spectacles or
goggles that meet current CE specications must be worn
at all times when using this welding helmet.
• Avoid work positions that could expose unprotected areas
of the body to spark, spatter, direct and/or reected
radiation. Use adequate protection if exposure cannot be
avoided.
• Do not make any modications to either the ADF cartridge
or helmet, other than those specied in this manual.
• Do not use any replacement parts other than those
specied in this manual. Unauthorized modications and
replacement parts will void the warranty and expose the
user to the risk of personal injury.
• Do not immerse this helmet in water because this model is
not waterproof.
• Do not use any solvents on any ADF or helmet
components.
• The recommended operating temperature range for this
ADF cartridge is -10°C~65°C (14°F~149°F). Do not use this
device beyond these temperature limits.
• Failure to follow these warnings and/or failure to follow all of
the operating instructions could result in severe personal
injury.
CONTENTS
1. Before using
2. Warranty
3. Technical data
4. Modes, controls & selection
5. Headgear
6. Power supply
7. Maintenance
8. Recommended shade settings
9. Troubleshooting
10. Parts breakdown
1. BEFORE USING
BEFORE USING
• Check for light tightness and check the inside & outside
protection lens are clean and that no dirt is covering the
sensors on the front of the auto-darkening-lter (ADF)
cartridge.
• Make sure the protection lms on both inside & outside
protection lens are removed.
• Inspect all operating parts for signs of wear or damage. Any
scratched, cracked, or pitted parts should be replaced
immediately.
2. WARRANTY
The auto-darkening helmets are warranted for 2 years from the
date of purchase. The duration of use depends on various factors
such as use, cleaning storage and maintenance. Frequently
inspections and replacement if it is damaged are recommended.
If any of the manual conditions is not kept or followed, the
warranty is automatically invalid.

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3. TECHNICAL DATA
4. MODES, CONTROLS & SELECTIONS
VARIABLE SHADE CONTROL
Striking the arc, the observing window darkens immediately. At
this moment, according to the technical requirement, the
operator adjust the SHADE knob (3) in the direction as shown by
the arrow to select the optimum darkness.
Move the switch knob (24) to choose shade from 5-9/9-13.
Note:
• Choose an optimum Shade number for the required welding
process or application (see Table 1).
• If this ADF does not darken when striking arc, stop welding
immediately and contact our representative.
SENSITIVITY CONTROL
By turning the SENSITIVITY knob (2) between range LO-HI to
adjust the level of light sensitivity to get the ADF darkened.
• Turn to LO: The photosensitivity changes to be lower.
• Suitable for high amperage welding and welding in
bright light conditions (lamp light or sun light).
• Turn to HI: The photosensitivity changes to be higher.
• Suitable for low amperage welding and using in poor
light conditions.
• Suitable for using with steady arc process such as TIG
welding.
Under normal use, a higher sensitivity setting is recommended.
TECHNICAL DATA
1. ADF Cartridge size 110 x 90 x 8.5 mm (4.33" x 3.54" )
2. LCD Viewing area 100 x 60 mm (3.94" x 2.36")
3. Light State Shade DIN 4
4. Dark Variable Shades DIN 5-9 / 9-13
5. UV/IR Protection Up to DIN 15 at all times
6. Switching time (light to dark) 0.08 ms
7. Delay time (dark to light) Adjustable (MIN-MAX for 0.1-0.9s)
8. Sensitivity Adjustable (LO-HI)
9. Arc Sensors 4
10. Grind Function Yes
11. Power Supply Solar cells, replaceable battery (CR2450*1PC)
12. Operating Temperature -10°C~65°C (14°F~149°F)
13. Inside PC lens 105.8 x 65.8 x 1 mm
14. Outside PC lens 118 x 97 x 1 mm
15. Standards CE / ANSI / CSA / AS/NZS
16. Warranty 2 years
5. HEADGEAR
HEADGEAR ADJUSTMENTS
Because the shapes of man's heads vary from person to person.
The work positions and the observing angles are different.
Operator may adjust the headband in 5 parameters:
1. Select eye level by Headband adjusting buttons (23).
2. Select view angle by Segmental positioning plate (20).
3. Adjust head size perimeter by pushing and turning the
Headband tightness adjusting knob (16).
4. Select eyes distance from ADF by adjusting Headgear
screws to 1 of the 5 slots on the Headgear slider (15).
Make sure both sides are equally positioned for proper
vision.
5. Select the height of the headgear by adjusting the Block
washers(14,19) up or down on the Block washer
adjustment(17).
DELAY CONTROL
By turning the DELAY knob (4) between range MIN-MAX to
adjust the time delay (0.1~0.9s) for the ADF returns to light state
after welding. The time delay is for protection of welder’s eyes
from strong residual rays after welding.
• Turn to MIN
• The time the ADF lighten after welding to be shorter.
The shortest time is about 0.1s depending upon
welding point temperature and shade set. This setting
is ideal for track welding or production welding with
short welds.
• Turn to MAX
• The time the ADF lighten after welding to be longer.
The longest time is about 0.9s depending upon
welding point temperature and shade set. This setting
is ideal for welding at high amperage where there is an
after glow from the weld.
GRIND SELECTION
• Weld/Grind mode can be selected by adjusting the Grind/
Shade number (3).
• The light (26) will ash when using grind mode.
Note: Do not weld in the Grind mode, the ADF will not darken.
6. POWER SUPPLY
POWER SUPPLY AND REPLACE THE BATTERY
• The power of the auto-darkening helmet is provided by solar
cells and 1pc of CR2450 lithium battery.
• The light (25) will ash when the battery is low.
• When change the battery, open the Battery holder at the
side of the ADF and replace the battery.
7. MAINTENANCE
The auto-darkening helmet needs little maintenance. Use a
clean, soft piece of cloth moistened with soft soap / pure alcohol
/ commercial disinfectant to wipe the inside and the outside of the
helmet. Dry storage.
Note: Do not immerse the helmet or ADF in water directly.

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8. RECOMMENDED SHADE SETTINGS
9. TROUBLESHOOTING
PROBLEM RESOLUTION
The ADF does not darken when welding.
• Stop welding or cutting immediately.
• Make sure the sensors are facing the arc and no obstructions.
• Check the mode that is on WELD not GRIND.
• Review sensitivity recommendations and adjust sensitivity if possible.
• Replace the battery if necessary.
The ADF stays dark after welding or
there is no arc present.
• Adjust the sensitivity to the lower level (LO).
• If the welding place is extremely bright, it is recommended to reduce the
surrounding light level.
The ADF switching during the welding.
• Increase the sensitivity if possible.
• Make sure the sensors are facing the arc and no obstructions.
• Increase Delay 0.1 − 0.3 second may also reduce switching.
Inconsistent shade number on
the corner of ADF.
• It is a natural feature and will not be dangerous for the eyes.
• In order to get a maximum comfort, try to keep an view angle at around 90°.

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10. PARTS BREAKDOWN
NUMBER PART NAME NUMBER PART NAME
1 Helmet shell 14 Block washer (on left)
2 Sensitivity knob 15 Headgear slider (with 5 slots)
3 Grind/Shade number 16 Headband tightness adjusting knob
4 Delay knob 17 Block washer adjustment(up and down)
5 Block nut 18 Headband screw(long, on right)
6 Outer protection plate 19 Block washer (on right)
7 Automatic lter 20 Segmental positioning plate (on right)
8 Inner protection plate 21 Segmental position plate(on right)
9 Battery cover plate 22 Headband adjustment(back and forth)
10 Replaceable battery (CR2450*1pc) 23 Headband adjusting buttons
11 Potentiometer container 24 5-9/9-13 shade switch
12 Frame 25 Low battery warning ash
13 ADF frame lock 26 Grinding ash