SICK SIG200 User manual

OPERATING INSTRUCTION
Sensor Integration Gateway - SIG200
REST API
Integration Products

Described product
SIG - Sensor integration gateway
SIG200 REST API
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Production location
SICK PCA
55438 Minneapolis, MN
USA
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
E497722
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Contents
1 About this document........................................................................ 4
1.1 Further information................................................................................... 4
1.2 Symbols and document conventions...................................................... 4
2 Safety information............................................................................ 5
2.1 General safety notes................................................................................ 5
2.2 Notes on UL approval............................................................................... 5
2.3 Correct use................................................................................................ 5
3 Product description........................................................................... 6
3.1 Product description.................................................................................. 6
3.2 Operating and status indicators.............................................................. 6
4 Transport and storage....................................................................... 8
4.1 Transport................................................................................................... 8
4.2 Transport inspection................................................................................. 8
4.3 Storage...................................................................................................... 8
5 Mounting............................................................................................. 9
6 Electrical installation........................................................................ 10
6.1 Pin alignment............................................................................................ 10
7 SIG200 configuration....................................................................... 12
7.1 Operation via Webserver.......................................................................... 12
7.2 Operation via SOPAS ET (USB/Ethernet)................................................. 12
7.3 Configuration via REST API....................................................................... 26
8 Device Functions............................................................................... 69
8.1 Overview of the device functions............................................................. 69
8.2 Data Storage............................................................................................. 71
8.3 Logic Editor................................................................................................ 71
9 Troubleshooting................................................................................. 91
10 Disassembly and disposal............................................................... 92
11 Maintenance...................................................................................... 93
12 Technical data.................................................................................... 94
12.1 General technical data............................................................................. 94
13 Annex.................................................................................................. 97
13.1 Conformities and certificates................................................................... 97
CONTENTS
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1 About this document
1.1 Further information
You can find the product page with further information under the SICK Product ID at:
pid.sick.com/{P/N}.
P/N corresponds to the part number of the product.
The following information is available depending on the product:
•Data sheets
•These publication in all available languages
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
1.2 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
bThe arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
✓The tick denotes the results of an action.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 General safety notes
2.1.1 Safety notes
■Read the operating instructions before commissioning.
■Connection, mounting, and setting may only be performed by trained specialists.
■Not a safety component in accordance with the EU Machinery Directive.
■When commissioning, protect the device from moisture and contamination.
■These operating instructions contain information required during the life cycle of
the gateway.
CAUTION
This equipment is not intended for use in residential environments and may not provide
adequate protection to radio reception in such environments.
2.2 Notes on UL approval
UL Environmental Rating: Enclosure type 1
2.3 Correct use
The SIG200 (hereinafter referred to as "module") is an IO-Link master for connecting IO-
Link devices and standard input signals or output signals. This data can be transmitted
to a higher-level system via Ethernet (REST API).
Intended use requires that the device is used industrially indoors without any spe‐
cific climatic and atmospheric requirements. Operation of the device according to its
intended use and enclosure rating IP 67 are only guaranteed if open male and female
connectors are sealed with blind plugs.
If the product is used for any other purpose or modified in any way, all warranty claims
against SICK AG will be void.
SAFETY INFORMATION 2
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3 Product description
3.1 Product description
The IO-Link-Master SIG200 is an intelligent gateway to connect IO-Link devices, input
and/or output signals for signal integration via REST API to a network. It was designed
for use in industrial environments that require up to an IP67 enclosure rating. There are
four IO-Link channels, each on a dedicated Port Type A M12 socket.
In addition, the SIG200 has a powerful user interface that can be accessed either via
USB using the SOPAS ET software from SICK or via Ethernet and any web browser. With
the integrated IODD interpreter, the SIG200 and the connected IO-Link devices can be
parameterized using the IODD file(s). The user interface also has a logic editor that can
be used to parameterize sensor/actuator systems based on the information provided.
3.2 Operating and status indicators
POWER
AUX
C/DI/DO1
DI
C/DI/DO1
DI
C/DI/DO1
DI
C/DI/DO
DI
LINK
ACT2
LINK
ACT1
AUX
POWER
/DO
DI
/DO
DI
/DO
DI
/DO
DI
LINK
ACT2
LINK
ACT1
SIG200
POWER CONFIG
S1
S2
S3
S4
P2
P1
1
2
â
8
9
ßà
3
4
5
6
7
Figure 1: Dimensional drawing
1POWER IN
2IO-Link Port S1
3IO-Link Port S2
4IO-Link Port S3
5IO-Link Port S4
6Ethernet Port P2
7Ethernet Port P1
8DI: LED for pin 2
9C/DI/DO LED for pin 4
ßMounting hole for front mounting
3 PRODUCT DESCRIPTION
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àMounting hole for side mounting
áRemovable user defined port labels
âUSB Port (M8) for configuration with SOPAS ET
LEDs on the fieldbus module
AUX
SIG200
POWER CONFIG
1
2
3
LINK
ACT2
LINK
ACT1
P2
P1
Table 1: LED status indicators
LED Indication Meaning
Supply voltage green Power on
dark Power off
Flashing green A serious error has occurred. Please con‐
tact your SICK service partner.
AUX blinking Find me
LINK ACT 1 (Link / Activity 1) dark No network connection on port P1
green Network connection on port P1
LINK ACT 2 (Link / Activity 2) dark No network connection on port P2
green Network connection on port P2
IO-Link Port LEDs (Port S1-S4)
/DO
DI
SIG200
S1
8
9
Legend LED Indication Meaning
8DI: LED for pin 2 amber Additional DI on pin 2
Off No additional DI on
pin 2
9C/DI/DO LED for pin 4 green Pin 4 - IO-Link commu‐
nication active
green blinking Pin 4 - no IO-Link com‐
munication active
PRODUCT DESCRIPTION 3
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTE
Damage to the device due to improper transport.
■The device must be packaged for transport with protection against shock and
moisture.
■Recommendation: Use the original packaging as it provides the best protection.
■Transport should be performed by specialist staff only.
■The utmost care and attention is required at all times during unloading and
transportation on company premises.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Transport inspection
Immediately upon receipt at the receiving work station, check the delivery for complete‐
ness and for any damage that may have occurred in transit. In the case of transit
damage that is visible externally, proceed as follows:
■Do not accept the delivery or only do so conditionally.
■Note the scope of damage on the transport documents or on the transport compa‐
ny’s delivery note.
■File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.3 Storage
Store the device under the following conditions:
■Recommendation: Use the original packaging.
■Do not store outdoors.
■Store in a dry area that is protected from dust.
■So that any residual damp can evaporate, do not package in airtight containers.
■Do not expose to any aggressive substances.
■Protect from sunlight.
■Avoid mechanical shocks.
■Storage temperature: see "Technical data", page 94.
■Relative humidity: see "Technical data", page 94.
■For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
4 TRANSPORT AND STORAGE
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5 Mounting
The SIG200 is mounted with two screws, maximum M6, and two flat washers.
Observe the maximum permissible tightening torque of 0.8 Nm.
AUX
SIG200
POWER CONFIG
2 x M6
< 0.8 Nm
Figure 2: Mounting
Scope of delivery:
•SIG200
•5 blind plugs (on Port CONFIG, S2, S3, S4, P1)
•Quickstart instruction
•20 labels for the label pocket
To ensure proper ground connection to the housing, the coating on the housing around
the mounting screws must be removed.
NOTE
There can be several SIG200 mounted side by side without observing a minimum
distance between each IO-Link Master.
NOTE
There are no blind plugs at ports P1, S1 and Power.
NOTE
There are no screws inlcuded in the scope of delivery.
MOUNTING 5
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6 Electrical installation
The SIG200 power and IO-Link cables must be connected in a voltage-free state (UV =
0V). The following information must be observed, depending on the connection type:
Even if the wiring is looped through, the total current of the module must not exceed
3A.
NOTICE DAMAGE OF EQUIPMENT
Equipment damage due to incorrect supply voltage! Please note the instructions for
electrical installation.
An incorrect supply voltage may result in damage to the equipment. Operation in
short-circuit protected network max. 8 A is allowed.
Only apply voltage/switch on the voltage supply (UV >0V) once all electrical connec‐
tions have been established.
Male and female connectors that are not used must be sealed with blind caps so that
the enclosure rating of IP 67 is assured.
Explanation of the connection diagrams:
DI = Digital input
DO = Digital output
FE = functional ground
IO-Link = IO-Link communication (C)
n. c. = not connected
Rx+ = Receiver +
Rx- = Receiver -
Tx+ = Transmitter +
Tx- = Transmitter +
6.1 Pin alignment
UB: 10 ... 30V DC
Table 2: Power Port, M12 A-coded
Pin Signal Description
1+ (L+) + 24 V DC nominal
2n.c. not connected
3M 0 V
4n.c. not connected
2 1
4
3
IN = 4 A
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Table 3: USB Port (for configuration), M8
Pin Signal Description
1+ (L+) + 5 V DC nominal
2- Data
3+ Data 0 V (logic ground)
4M
2
1
4
3
Table 4: Profinet Port (P1/P2), M12 D-coded
Pin Signal Description
1Tx+ Sender +
2Rx+ Receiver +
3Tx- Sender -
4Rx- Receiver -
3
2
4
1
Table 5: IO-Link Ports (S1-S4) M12, A-coded, (Port Class A)
Pin Signal Description
1+ (L+) + 24 V DC nominal
2DI Configurable as Digital Input
3M 0 V (logic ground)
4DI / DO or IO-Link Configurable as Digital Input or
Digital Output or IO-Link
5n. c.
21
43
5
ELECTRICAL INSTALLATION 6
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7 SIG200 configuration
The SIG200 can be configured via following different methods:
1 Ethernet (Webserver)
2 USB (with SOPAS ET)
3 Ethernet (with SOPAS ET)
4 Ethernet (via REST API)
The integrated web server (1) of the SIG200 provides direct access for parameteriza‐
tion via a suitable web browser on devices connected to the same Ethernet network as
the SIG200.
In addition, the SIG200 can be connected via USB (2) using the SOPAS engineering tool
application from SICK. The required cable (M8, USB) must be ordered separately. It is
also possible to connect the SIG200 to SOPAS ET via Ethernet (3) for parameterization.
The SOPAS engineering tool application can be downloaded from www.sick.com.
The SIG200 also has a REST API interface that provides direct access for higher-level
automation operations. A REST API is a programming interface that defines functions
for making requests and receiving responses via HTTP protocols such as GET and POST
(REST = Representational State Transfer, API = Application Programming Interface).
7.1 Operation via Webserver
The SIG200 can be accessed via the integrated web server. To do so, an IP address
must be set for the SIG200. The SIG200 is shipped from the factory without a preset IP
address. The default setting for IP address assignment is made via the BOOTP protocol.
The following web browsers are supported:
•Microsoft Internet Explorer (version 11 or higher)
•Google Chrome (version 50 or higher)
•Firefox (version 30 or higher)
•Safari (version 9 or higher)
To access the integrated SIG200 web server, start the browser on your device and enter
the IP address of the SIG200.
NOTE
SIG200 only supports HTTP, the HTTPS protocol is not supported.
The layout and functionality of the integrated webserver as accessed by a browser
corresponds to the operation via SOPAS ET (using USB or Ethernet connection), see
"Operation via SOPAS ET (USB/Ethernet)", page 12.
7.2 Operation via SOPAS ET (USB/Ethernet)
With the aid of the SOPAS engineering tool application, the SIG200 can be parameter‐
ized on a computer running Microsoft Windows.
SIG200 configuration with SOPAS ET allows not only to configure the four ports of the
IO-Link Master but also to configure the connected IO-Link devices via an embedded
IODD interpreter.
Additionally, via the Logic Editor (which is a graphical configuration environment) logic
functions across multiple devices which are connected to SIG200 can be created.
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The physical connection between SOPAS ET (computer) and the SIG200 can be estab‐
lished via USB or Ethernet.
NOTE
Basically, connecting the SIG200 to the computer via Ethernet is recommended. When
using the USB interface, long waiting/loading times may occur for large amounts of
data, as the data transmission rate on the USB interface is limited. Especially when
saving large data flows in the logic editor, there may be connection problems between
SOPAS and the device, meaning that the logic cannot be saved completely via USB.
7.2.1 Opening new project in SOPAS
Connect the SIG200 to your computer and start SOPAS ET. When the program is
started, the Ethernet and USB interfaces are always scanned for connected devices
and devices found are automatically displayed as a new project icon.
If the connected SIG200 does not automatically appear as a new project, check that
the SIG200 is correctly connected to the computer and add the device to the project
manually. To do so, run the device search again. Then select the desired SIG200 in the
search results. Add to the project via drag and drop or double-click. Devices that are
already in the project are grayed out in the search results.
NOTE
Also, make sure you are using the device family search (→ click Search settings . Select
the Device family oriented search and “SIG200” options).
If a SIG200 is inserted into a SOPAS project for the first time, then the corresponding
device driver must be installed. In the project icon, click on the Install device driver button
and either download the required SDD from the SICK homepage www.sick.com or
upload it directly from the device. The uploaded device driver now appears in the device
catalog.
NOTE
Make sure that the device driver available in the device catalog matches the firmware
version of the SIG200 used. If these do not match, uninstall the SDD by right-clicking on
the corresponding entry in the device catalog. Then upload the device driver again as
described above.
If the device status is signaled with OFFLINE in the project icon, then the SIG200
must first be switched online. To do this, click the offline button and synchronize the
parameter values in the project and on the device.
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Special user levels can be selected via the REGISTER button. For the standard configura‐
tion of the SIG200, a special login is not required, since the required user levels Run
and Maintenance are already stored in the device (for details see see "User login and
editing mode", page 17).
To parameterize the SIG200, double-click on any point on the project icon.
The device window opens, in which all device parameters are displayed. Here the
parameterization can be carried out, parameters can be loaded into or from the device
or parameter values can be observed.
NOTE
Other functions are available in the context menu of the project icon. To do this, click
on the button with the three dots at the upper right edge of the device tile to open the
context menu.
7.2.2 SOPAS ET overview and standard functions on each page
SIG200 pages have the following common layout:
1 2 37 856
4
ß
à
9
á
Figure 3: SOPAS ET layout
1Process data
2FIND ME function (not available for EtherNet/IP variant)
3RESTORE FACTORY SETTINGS: Reset to factory settings
4Menu
5Home
6STATUS
7Refresh page
8Edit mode
9Page contents
ßPage selection
àNotifications
áUser mode
The buttons located in the upper right portion of the interface provide global device
configuration. These buttons will be present on every configuration page.
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Table 6: Functions
EDIT The EDIT button allows the settings on a given configuration page to be
changed.
The EDIT button will be highlighted light blue when pressed. Pages that can
be configured will be gray until the EDIT mode is activated.
NOTE
1. Click on the Edit button (top right)
2. Click the RUN button (bottom left).
3. Change the operating mode from RUN to MAINTENANCE.
4. Insert the password "main"
5. Now the device parameterization can be changed.
NOTE
For the sake of device cybersecurity, changing the default password is
strongly recommended.
Process data The process data button provides the process data of the connected IO-Link
devices.
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FIND ME function When this button is clicked, the AUX LED next to the SIG200 POWER voltage
supply connection flashes at a frequency of 1Hz until the button is clicked
again. This function can be used to identify devices that have already been
mounted.
NOTE
If the FIND ME function is active, no further interface navigation can take
place until the STOP button has been clicked in the dialog.
RESTORE FAC‐
TORY SETTINGS
Clicking on this button the SIG200 will reset all settings to the factory
defaults. As a factory default, all ports are configured as digital inputs.
Selection of the RESTORE FACTORY SETTINGS option must be confirmed again
in the Confirm Action field.
If you click Yes, all settings currently stored in the device are overwritten.
After clicking OK, a Success dialog is displayed to confirm the successful
reset of the connected SIG200 to the factory settings.
NOTE
While both of the dialogues boxes are active, no other interface navigation is
possible.
NOTE
The Restore Factory Settings button works from any of the configuration
pages.
HELP The HELP button can be used to access a help page that is displayed on
each parameterization page on the right side of the user interface. Here
you will find additional information about the SIG200 relating to the current
page.
Please use for more detailed information always the operating manual. The
help texts does not include all information from the operating manual.
NOTE
The HELP screen remains open when you switch the parameterization page
via the tree view with parameterization pages.
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Menu Click this button to show/hide the Page selection menu to make it easier to
navigate on smaller screens.
NOTE
The button is highlighted light blue when the device tree is hidden.
Home Click the Start button at any time to return to the STATUS device page.
Refresh page Clicking on this button the page contents are refreshed.
Device informa‐
tion
This area on the top left side of the page shows the product name, user-
defined location, firmware version, and serial number.
Page contents This area shows the selected page.
SETTINGS On the SETTINGS page, you can change the language and password.
Device notifica‐
tions
SIG200 device notifications will appear on the bottom of the screen. These
are informational only for configuration exchanges and errors. Each notifica‐
tion can be acknowledged by clicking on the entry.
RUN Click the RUN button to change the user access level from RUN (read-only)
to MAINTENANCE. The default password is “main”. The device settings on
the CONFIGURATION (parameterization), LOGIC EDITOR and SETTINGS pages can
only be adjusted in MAINTENANCE mode.
NOTE
The device settings on the other pages are grayed out and cannot be
adjusted until MAINTENANCE mode is activated.
Please ensure that you have clicked on the Edit button on the top right
corner as well if you would like to do any configurations.
7.2.2.1 User login and editing mode
To change SIG200 settings, you must log in at the Maintenance user level (read and write
access). By default, you are logged in at the Run (read-only) user level, where you can
only view data and parameterization. If you want to change the user, click on the user
icon at the bottom left of the page. Select the desired user name in the dialog. If a user
other than “Run” is selected, the corresponding password must also be entered.
If the Keep me logged in option is activated, the last user remains saved even if the
parameterization tool (SOPAS ET or web browser) is closed.
NOTE
Saving the user in a web browser may depend on the cookie settings.
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The following table shows the available users and their initial password:
Table 7: User / Passwords
User Initial password Role
Run (none) Read configuration
Maintenance main Read and write configuration
Please see "Settings", page 25 for details on changing passwords.
NOTE
As of firmware version 1.2.0, you are automatically prompted to change the password
for the “Maintenance” user when logging in for the first time. Please remember this
password. If you have changed and forgotten the password, contact SICK Service.
If you click Login, you can also change the password of the logged-in user.
NOTE
In terms of cybersecurity of the device, changing the default password of the “Mainte‐
nance” user is strongly recommended.
7.2.3 STATUS page
The STATUS page is the home page for the SIG200. It provides an overview of the
current module status and device function.
Figure 4: Status page
The page displays the parameterization of pin 2 (DI) and pin 4 (C/DI/DO) for each port.
The LEDs in the SIG200 figure change their state depending on the current state of the
connected device. The ports correspond to the IO link, input or output settings defined
on the CONFIGURATION (parameterization) page. The port designations correspond to the
user-defined port designations defined on the CONFIGURATION (parameterization) page.
The POWER LED shown in the figure on the left is normally always green to indicate that
the SIG200 is switched on.
The AUX LED is used for the FIND ME (Identify) function.
ACT/LINK1 + 2 indicate if there is Ethernet network connection on either port.
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NOTE
Note that the LED displays do not work in real time. When the SIG200 is started for the
first time, the device has an initialization time after switching on of approx. 70seconds
7.2.4 IDENTIFICATION page
The IDENTIFICATION page provides detailed information about the connected SIG200.
These include the product name, serial number and firmware version.
7.2.5 CONFIGURATION page (parameterization)
On the IO-Link Ports tab, the port parameterization for ports S1 to S4 can be changed.
In addition, an IODD file can be uploaded from your computer and assigned to one of
the SIG200 ports (S1 to S4). Therefore, the IODD XML file and the referenced device
image must be packed into a ZIP archive. This follows the same convention used by
the IO-Link community (IODD Finder) and is the preferred method for retrieving the
corresponding device IODDs. In addition, the single IODD can be uploaded as XML file.
Other settings such as the minimum cycle time or the assignment of port designations
can also be made on this page.
On the IO-Link Devices tab there is a page for each IO-Link port (S1-S4). This tab
displays the IODD view, device info and parameter data for each IO-Link device. The
page visualization when an IODD was already uploaded to the user interface is different
to the visualization of the IO-Link device without uploaded IODD file. For a more conven‐
ient use it is recommended to upload the relevant IODD file for the IO-Link devices.
Figure 5: CONFIGURATION page (parameterization)
7.2.5.1 Gateway
The Ethernet settings can be configured on the Gateway tab.
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Figure 6: CONFIGURATION page, gateway
NOTE
If the Ethernet settings are changed, device communication may be interrupted.
NOTE
A device power cycle is necessary to activate the ethernet parameter changes.
7.2.5.2 IO-Link ports
On the IO-Link Ports tab, settings of the IO-Link ports that can be used in IO-Link or
standard input/output mode can be configured.
An IODD file can be uploaded here for easy parameterization of the connected IO-Link
device. First upload an IODD file using the Upload IODD button. This IODD is then stored
in the SIG200 Repository .
The disk usage shows how much storage capability on SIG200 is available.
After the correct IODD file has been uploaded, it can be assigned to the port to which
the corresponding device is connected (e.g. port S1). To do this, select the IODD file on
the right side of the table using the drop-down menu. All IODDs already in the Repository
are displayed and the correct one can be selected. If an IODD is to be deleted from the
device, select the desired IODD and click DELETE.
After the desired IODD is selected, confirm by clicking the Apply button. The information
from the IODD is now displayed on the IO-Link Devices tab.
NOTE
The upload of one IODD file takes a few minutes. Depending on the size of the specific
IODD file the upload is faster or slower. It is not unusual in case the IODD upload needs
1-5 minutes or longer untill the IODD is fully visualized in the user interface.
7 SIG200 CONFIGURATION
20 O P E R A T I N G I N S T R U C T I O N | Sensor Integration Gateway - SIG200 8024482.1FJ7 /2022-05-31 | SICK
Subject to change without notice