SICK DL100 Pro User manual

OPERATING INSTRUCTIONS
DL100 Pro – PROFINET IO High Feature
DISTANCE MEASURING DEVICE

2 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
Copyright protection!
This work is copyright-protected. The rights founded by
this shall remain with company SICK AG. Reproduction
of the work or parts of this work shall only be permissible
within the limits of the legal provisions of copyright law.
Changes and abbreviations of this work are prohibited
without the express written agreement of SICK AG.

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Table of contents
Table of contents
Important safety notes............................................................................... 9
1 General ............................................................................................. 10
1.1 Information on the operating instructions ............................ 10
1.2 Explanation of symbols .......................................................... 11
1.3 Limitations of liability ............................................................. 12
1.4 Delivery.................................................................................... 12
1.5 Customer service.................................................................... 12
1.6 EC Declaration of Conformity................................................. 12
1.7 Environmental protection....................................................... 13
2 Safety................................................................................................ 14
2.1 Intended use........................................................................... 14
2.2 Non-Intended use ................................................................... 14
2.3 Changes and conversions...................................................... 14
2.4 Requirementstoskilledpersonsandoperatingsta .......... 15
2.5 Work safety and special danger ........................................... 15
2.6 Warning at the device............................................................. 16
2.7 Danger notes and operational safety.................................... 17
3 Identication .................................................................................... 18
3.1 Type label ................................................................................ 18
4 Setup and function .......................................................................... 19
4.1 Setup ....................................................................................... 19
4.2 Function................................................................................... 20
4.3 Display and operating elements............................................ 21
4.4 Display..................................................................................... 23
5 Transport and storage ..................................................................... 24
5.1 Transport ................................................................................. 24
5.2 Transport inspection............................................................... 24
5.3 Storage .................................................................................... 25
6 Mounting .......................................................................................... 26
6.1 Mounting process................................................................... 26
6.2 Mounting notes....................................................................... 26
6.3 Chooseandmountreector .................................................. 27
6.4 Placement of multiple distance measuring device .............. 28

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4 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
6.5 Place the distance measuring device towards the
adjacent data transmission photoelectric switch................. 30
6.6 Aligndistancemeasuringdeviceandreectoragainst
each other ............................................................................... 31
6.7 Mount alignment bracket and distance measuring device . 32
6.8 Distance measuring device above alignment bracket ......... 33
7 Electrical connection ...................................................................... 35
7.1 Safety....................................................................................... 35
7.2 Wiring Notes............................................................................ 35
7.3 Electrically connect distance measuring device................... 39
7.4 Connection diagrams ............................................................. 40
7.4.1 Connection diagram supply voltage ...................... 40
7.4.2 Connection diagram Port 1 and Port 2 (Ethernet/
PROFINET IO)........................................................... 40
8 Operation at the measuring device ................................................ 41
8.1 Measured value display ......................................................... 41
8.2 Choose parameter.................................................................. 41
8.3 Choose option......................................................................... 41
8.4 Change value .......................................................................... 42
8.5 Parameter description............................................................ 42
8.5.1 Main menu .............................................................. 42
8.5.2 Menu "SwVers"........................................................ 43
8.5.3 Menu "HwVers"........................................................ 43
8.5.4 Menu"Pron" .......................................................... 44
8.5.5 Menu "more" ........................................................... 45
8.5.6 Menu "MFx On" ....................................................... 45
8.5.7 Menu "MF1" ............................................................ 46
8.5.8 Submenu "MF1 – Dist"........................................... 47
8.5.9 Submenu "MF1 – Speed"....................................... 48
8.5.10 Submenu "MF1 – Srvice" ....................................... 49
8.5.11 Submenu "Preset" – move to initialization
position.................................................................... 50
8.5.12 Menu "MF2" ............................................................ 52
8.5.13 Menu"Oset" .......................................................... 53
8.5.14 Menu “SpecFu”....................................................... 53
8.6 Perform reset .......................................................................... 55

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Table of contents
9 Operation via Ethernet (Ethernet interface) .................................. 56
9.1 IP-networkconguration ........................................................ 56
9.2 Ethernet parameter list .......................................................... 56
9.2.1 Device information.................................................. 56
9.2.2 User information ..................................................... 57
9.2.3 Measurement values.............................................. 58
9.2.4 Diagnostic data....................................................... 59
9.2.5 Parameter settings ................................................. 60
9.2.6 Ethernet settings..................................................... 68
9.2.7 Methods .................................................................. 68
10 PROFINET IO-interface .................................................................... 69
10.1 Deviceconguration............................................................... 69
10.1.1 Devicedescriptionle(GSD).................................. 70
10.1.2 Importdevicedescriptionle(GSD)...................... 70
10.1.3 Congureparticipants ............................................ 71
10.2 Modules for cyclic data transmission.................................... 71
10.2.1 Module types and module designation................. 72
10.2.2 Module overview..................................................... 73
10.3 Module description................................................................. 76
10.3.1 Module 1: "Distance /i2w" ..................................... 76
10.3.2 Module 2: "Distance/i1w" ...................................... 77
10.3.3 Module 3: "Speed/i2w" .......................................... 78
10.3.4 Module 4: "Distance/i2w, Speed/i2w".................. 79
10.3.5 Module 5: "Distance/i2w, Preset Dyn./o2w" ........ 81
10.3.6 Module 6: "Time/i4w, Distance/i2w" .................... 82
10.3.7 Module 7: "Time/i4w, Distance/i2w/Speed/i2w" 83
10.3.8 Module 10: "Status/i2b, Control/o2b".................. 85
10.3.9 Module 13: "13-Temp/i1b, Level/i2b, Hrs/i2b".... 87
10.3.10 Module 20: "MFx" ................................................... 88
10.3.11 Module 22: "Setup Preset Static" .......................... 93
10.3.12 Module23:"SetupOset"...................................... 93
10.3.13 Module 25: "Special Functions"............................. 93
10.3.14 Module 30: "Serial No/i8b".................................... 95
10.3.15 Module 31: "Product Code/i9w"............................ 95
10.3.16 Module 32: "Version HW/i8b"................................ 96
10.3.17 Module 33: "Version FPGA/i10w".......................... 96

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6 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
10.3.18 Module 34: "Version uC/i10w" .............................. 96
10.3.19 Module 35: "Version uC2/i10w"............................ 97
10.4 "Preset" – move to initialization position............................... 97
11 Cleaning and maintenance ............................................................. 99
11.1 Cleaning .................................................................................. 99
11.2 Maintenance........................................................................... 99
12 Troubleshooting .............................................................................100
12.1 LED status indicators ........................................................... 100
12.2 Warning messages ............................................................... 101
12.3 Error messages..................................................................... 101
12.4 PROFINET IO error messages .............................................. 102
12.5 Return.................................................................................... 103
12.6 Disposal................................................................................. 103
13 Repair.............................................................................................. 103
14 Technical data................................................................................104
14.1 Dimensions ........................................................................... 105
14.2 Laser/optics.......................................................................... 106
14.3 Performance ......................................................................... 106
14.4 Supply.................................................................................... 106
14.5 Inputs..................................................................................... 107
14.6 Outputs.................................................................................. 107
14.7 Interfaces .............................................................................. 107
14.8 Ambient conditions............................................................... 108
14.9 Constructive setup................................................................ 108
14.10 Device selection.................................................................... 109
15 Accessories ....................................................................................109
15.1 Reectorsandreectivetape .............................................. 109
15.1.1 Reectors .............................................................. 109
15.1.2 Reevtivetape....................................................... 111
15.2 Connection systems ............................................................. 112
15.2.1 Connection cables with M12-connector,
straight on M12-connector, straight.................... 112
15.2.2 Connection cables with M12-connector,
angled on M12-connector, straight ..................... 112
15.2.3 Connection cables with M12-connector,
straight on RJ45-connector, straight ................... 112

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Table of contents
15.2.4 Connection cables with M12-connector,
angled on RJ45-connector ................................... 112
15.2.5 M12-connector, straight with cable on
open end ............................................................... 113
15.2.6 M12-connector, angled with cable on
open end ............................................................... 113
15.3 Mounting systems................................................................. 114
15.4 Other accessories................................................................. 115
16 Menu structure............................................................................... 116
Index ........................................................................................................118

8 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17

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Important safety notes
IND. CONT. EQ.
4R97
NFPA79 applications only.
UL-listedadaptersprovidingeldwiringleadsareavailable.
Refer to the product information. →See "www.sick.com/dl100".
CAUTION!
Use of controls or adjustments or performance of
proceduresotherthanthosespeciedhereinmayresult
in hazardous radiation exposure.

General
10 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
1 General
1.1 Information on the operating instructions
Theseoperatinginstructionsoerimportantnotesonhandlingofthe
distance measuring devices DL100 Pro of SICK AG. A prerequisite for safe
work is compliance with all indicated safety notes and instructions.
Furthermore, the local work safety regulations and general safety provi-
sions applicable for the application of the distance measuring device must
be complied with.
The operating instructions must be read carefully before taking up any
work! They are part of the product and must be kept in direct proximity of
thedistancemeasuringdevice,accessibleforthestaatalltimes.
When passing on the distance measuring device to third parties, the
operating instructions must be passed on as well.
NOTE!
These operating instructions describe the High Feature
variant of DL100 Pro distance measuring devices, with a
PROFINET IO interface and the type designation DL100-
2xxx2212.
The HF (High Feature) variant diers from conventional
DL100 Pro PROFINET IO device in the following ways:
• Net load class III
• Free resolution for distance and speed values
• Reversible measuring direction

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General
1.2 Explanation of symbols
Warnings Warnings are marked by icons in the operating instructions. The notes are
initiated by signal words that express the degree of danger.
Always comply with the notes and act carefully to avoid accidents, injury
and property damage.
DANGER!
… indicates a directly dangerous situation that will lead to
death or severe injury if not avoided.
WARNING!
… indicates a possibly dangerous situation that may lead
to death or severe injury if not avoided.
CAUTION!
… indicates a potentially dangerous situation that may
lead to minor or light injury if not avoided.
ATTENTION!
… indicates a potentially harmful situation that may lead
to property damage if not avoided.
Advice and recommendations
NOTE!
… emphasizes useful advice and recommendations,
as well as information for ecient and trouble-free
operation.

General
12 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
1.3 Limitations of liability
All notes and information in these instructions were collected under
consideration of the applicable standards and regulations, the state of the
art and our long-term experience and insights.
The manufacturer does not assume any liability for damage due to:
• Non-observation of the operating instructions
• Non-intended use
• Useofuntrainedsta
• Unauthorized conversions
• Technical changes
• Use of unapproved wear and tear parts
The actual delivery may deviate from the features and presentations
described here for special designs, when additional order options are used
or due to the latest technical changes.
1.4 Delivery
The following is included in the delivery:
• Distance measuring device DL100 Pro
• Optional: Accessories (→page 109, chapter 15).
Included documentation per distance measuring device:
• Quickstart
1.5 Customer service
Our customer service is available for technical information.
Youcanndyourlocaloceonthereverse.
NOTE!
For quick processing of the call, keep the data of the type
label, such as type code, serial number, etc. ready.
1.6 EC Declaration of Conformity
→ The EC Declaration of Conformity can be downloaded from
"www.sick.com/dl100".

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General
1.7 Environmental protection
ATTENTION!
Danger for the environment from improper disposal of
the distance measuring device!
Improper disposal of the distance measuring device may
cause damage for the environment.
Therefore:
• Always observe the applicable environmental
protection provisions.
• Upon proper disassembly, send the disassembled
components to recycling.
• Separate the materials by type and recycle them.

Safety
14 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
2 Safety
2.1 Intended use
The distance measuring device DL100 Hi is a measuring device consisting
of an opto-electronic sensor and assessment electronics. The measuring
device is only intended for non-contact recording of distances from linearly
movedsystemparts.Distancemeasurementisperformedbyareector.
SICK AG assumes no liability for direct or indirect loss or damage resulting
fromuseoftheproduct.Thisinparticularappliesforanydieringuse
of the product that does not meet the intended purpose and that is not
described or mentioned in this documentation.
2.2 Non-Intended use
The distance measuring device DL100 Pro is no safety component accord-
ing to the EC Machinery Directive (2006/42/EC).
The distance measuring devices must not be used in explosion-hazardous
areas.
All uses not described in intended use are prohibited.
No accessories must be connected or installed that are not expressly
speciedinamountandcharacteristicsandapprovedbySICKAG.
WARNING!
Danger from non-intended use!
Any non-intended use may cause dangerous situations.
Therefore:
• Only use the distance measuring device according to
its intended use.
• All information in the operating instructions must be
strictly complied with.
2.3 Changes and conversions
Changes and conversions at the distance measuring device or the
installation may cause unexpected dangers.
The manufacturer's written approval is required before any technical
changes and expansions of the distance measuring device.

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Safety
2.4 Requirements to skilled persons and operatingsta
WARNING!
Dangerofinjuryincaseofinsucientqualication!
Improper use may cause considerable injury and property
damage.
Therefore:
• Any work must be performed by the designated
persons only.
Thefollowingqualicationrequirementsforthedierentareasofactivity
are described in the operating instructions:
• Instructed persons
were instructed in the tasks assigned to them and possible dangers in
case of improper conduct in the scope of instruction by the operator.
• Skilled persons
are able to perform the tasks assigned to them based on their technical
training, knowledge and experience, as well as knowledge of the
relevant provisions, and to independently recognize possible danger.
• Electricians
are able to perform work at electrical systems based on their technical
training, knowledge and experience, as well as knowledge of the
relevant standards and provisions, and to independently recognize
possible dangers.
In Germany, the electrician must meet the provisions of the accident
prevention provisions BGV A3 (e.g. Elektroinstallateur-Meister). Other
countries are subject to corresponding regulations that must be
observed.
2.5 Work safety and special danger
Observe the safety notes listed here and the warnings in the other chapters
of these instructions to reduce dangers to health and avoid dangerous
situations.

Safety
16 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
2.6 Warning at the device
The distance measuring device DL100 Pro has a category 2 laser installed.
The measuring device is marked with a warning.
Complies with 21 CFR 1040.10
and 1040.11 except for
deviations
pursuant to laser
notice
No. 50,
date June 24, 2007
EN/IEC 60825-1:2014
MEAN OUTPUT PO<1mW
CW-MODULATION ± 0.85 PO
WAVELENGTH = 655nm
FREQUENCY ≥ 90 MHz
Fig. 1: Warning at the device: Laser category 2 (EN/IEC 60825-1:2014)
Identical laser class for issue EN/IEC 60825-1:2007
Complies with 21CFR1040.10
and 1040.11 except for deviations
pursuant to laser notice No. 50,
date June 24, 2007
Laser radiation - Do not look into
the laser beam - Laser class 2
(EN/IEC 60825-1:2014)
Laser aperture

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Safety
2.7 Danger notes and operational safety
Laser irradiation The following notes must be observed and complied with for your own
safety:
CAUTION!
Optical radiation: Laser class 2
Thehumaneyeisnotatriskwhenbrieyexposedtothe
radiation for up to 0.25 seconds. Exposure to the laser
beam for longer periods of time may cause damage to
the retina. The laser radiation is harmless to human skin.
• Do not look into the laser beam intentionally.
• Never point the laser beam at people’s eyes.
• If it is not possible to avoid looking directly into the
laser beam, e.g., during commissioning and mainte-
nance work, suitable eye protection must be worn.
• Avoidlaserbeamreectionscausedbyreective
surfaces. Be particularly careful during mounting and
alignment work.
• Do not open the housing. Opening the housing will not
switchothelaser.Openingthehousingmayincrease
the level of risk.
• Current national regulations regarding laser protection
must be observed.

Identication
18 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
3 Identication
3.1 Type label
The type label is located on the measuring device.
DL100-21AA2112S01
Part No. 1058164
1
2
3
4
3 Port 2
1
2
3
4
2 Port 1
1
1
2
3
4
H
F
11
8
9
12
1
2
3
5
4
6
7
10
Fig. 2: Type Label
1 Type code →See page 109, chapter 14.10.
2 Supply voltage, multifunction output current
3 Device number
4 Assignment for female connector Port 1
5 MAC address
6 Serial number
7 High Feature device variant
8 Assignment for female connector Port 2
9 Assignment for supply voltage plug
10 Icon: Distance sensor reector mode
11 Barcode
12 Production year and month

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Setup and function
4 Setup and function
4.1 Setup












Fig. 3: Setup "distance measuring device DL100 Pro"
1 Threaded mounting hole M5
2 Device zero point
3 Optical axis sender
4 Optical axis receiver
5 Bore for knurled screw of the optional alignment bracket
6 Holder for optional alignment bracket
7 Electrical connection
8 Display and operating unit

Setup and function
20 © SICK AG • Subject to change without notice • 8021823/126P/2018-12-17
4.2 Function
Set Esc
Eth Profibus
PWR
MF1
MF2
LNK
BF
STA
<
<
1
2
4
3
Fig. 4: Function "distance measuring device DL100 Pro"
1 Vehicle
2 Reector
3 Distance measuring device DL100 Pro
4 Alignment bracket
The distance measuring device DL100 Pro comprises optics, a sender/
receiver unit and an evaluation unit. The sender emits the laser beam. The
receiverreceiveslightreectedbythereector.Theevaluationelectrical
unitdeterminesthedistancebetweensensorandreectorbytimeofight
measurement.
Formeasurement,eitherthereectororthemeasuringdevicemaymove
linearly along the laser beam.
The distance measuring device DL100 Pro is equipped with two Ethernet
interfaces. They serve communication via PROFINET IO and diagnosis and
parameterization via SOPAS ET. The two interfaces have equal priorities
and are internally connected to one switch.
The measured distance is transferred via the "PROFINET IO" interface and
may be used, e.g. for the control unit or a position-control circuit.