SICK Lector85x User manual

OPERATING INSTRUCTIONS
Lector85x
Image-based code reader

Described product
Lector85x Flex
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 6
1.1 Information on the operating instructions.............................................. 6
1.2 Explanation of symbols............................................................................ 6
1.3 Related applicable documents................................................................ 7
1.4 Further information................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Cybersecurity............................................................................................ 8
2.4 Limitation of liability................................................................................. 9
2.5 Modifications and conversions................................................................ 9
2.6 Requirements for skilled persons and operating personnel.................. 9
2.7 Operational safety and specific hazards................................................. 10
3 Product description........................................................................... 12
3.1 Product variants........................................................................................ 12
3.2 Scope of delivery....................................................................................... 12
3.3 Type label.................................................................................................. 12
3.4 Type code.................................................................................................. 13
3.5 Device overview........................................................................................ 14
3.6 Integrated illumination unit...................................................................... 15
3.7 Display and control elements.................................................................. 15
3.8 Working range........................................................................................... 16
4 Transport and storage....................................................................... 18
4.1 Transport................................................................................................... 18
4.2 Unpacking.................................................................................................. 18
4.3 Transport inspection................................................................................. 18
4.4 Storage...................................................................................................... 18
5 Mounting............................................................................................. 19
5.1 Mounting instructions............................................................................... 19
5.2 Mounting the lens and illumination unit................................................. 19
5.3 Assembling the product........................................................................... 21
6 Electrical installation........................................................................ 22
6.1 Wiring instructions.................................................................................... 22
6.1.1 Data cables.............................................................................. 22
6.2 Prerequisites for safe operation of the device........................................ 23
6.3 Connections and pin assignment............................................................ 26
6.4 Network services and ports..................................................................... 27
6.5 Connecting................................................................................................ 27
6.5.1 Connecting the product electrically........................................ 27
6.5.2 Voltage supply.......................................................................... 28
CONTENTS
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6.5.3 CAN interface........................................................................... 28
6.5.4 CAN connection principle........................................................ 29
7 Commissioning.................................................................................. 31
7.1 Starting SOPASair..................................................................................... 31
7.2 Password management............................................................................ 31
7.2.1 Password assignment............................................................. 31
7.2.2 Changing password................................................................. 32
7.2.3 Resetting the password........................................................... 32
7.3 Starting SOPASET.................................................................................... 32
7.4 External data back-up............................................................................... 33
7.5 MicroSD memory card.............................................................................. 33
7.6 Inserting and removing memory card..................................................... 34
7.7 Saving the parameter set......................................................................... 35
7.8 Installing firmware updates...................................................................... 35
8 Maintenance...................................................................................... 36
8.1 Maintenance plan..................................................................................... 36
8.2 Cleaning..................................................................................................... 36
9 Troubleshooting................................................................................. 38
9.1 General faults, warnings, and errors....................................................... 38
9.2 Diagnostics using SOPASair..................................................................... 38
9.2.1 Error log.................................................................................... 38
9.2.2 Diagnostic file.......................................................................... 38
9.3 Repairs...................................................................................................... 38
9.4 Returns...................................................................................................... 38
9.5 Disassembling product............................................................................. 39
9.6 Putting the replacement product into operation.................................... 39
10 Decommissioning............................................................................. 40
10.1 Disposal..................................................................................................... 40
11 Technical data.................................................................................... 41
11.1 Features.................................................................................................... 41
11.2 Mechanics and electronics...................................................................... 42
11.3 Dimensional drawing................................................................................ 43
11.4 Performance............................................................................................. 43
11.5 Interfaces.................................................................................................. 44
11.6 Ambient data............................................................................................. 44
11.7 Field of view diagrams.............................................................................. 45
11.7.1 Field of view diagram............................................................... 45
12 Accessories........................................................................................ 48
13 Annex.................................................................................................. 49
13.1 Declarations of conformity and certificates............................................ 49
CONTENTS
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13.2 Licenses.................................................................................................... 49
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1 ABOUT THIS DOCUMENT
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1.3 Related applicable documents
Related applicable documents from SICK
Document Title Part number Source
Technical
information
VI83I-xxxxxxHx illumination
unit
8027770 www.sick.com/8027770
1.4 Further information
More information can be found on the product page.
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
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2 Safety information
2.1 Intended use
The Lector85x image-based code reader is a SICK 4Dpro sensor. The product is used
for automatic, stationary identification and decoding of codes on moving or stationary
objects. The product reads 1D codes (barcodes, stacked codes) and 2D codes (matrix
codes). In read mode, the product transmits the read results via the host interface
(e.g. system controller) to a higher-level computer (e.g., PLC) for further centralized
processing.
Only the VI83I illumination units from SICK intended for integration in this application
can be used as an illumination unit.
The device is designed for use in industrial and logistics areas, and meets the require‐
ments for industrial ruggedness, interfaces and data processing.
Only use the device in industrial environments (EN 61000-6-4).
Incorrect use, improper modification, or tampering with the product will invalidate any
warranty offered by SICK AG. Furthermore, SICK AG shall not accept any responsibility
or liability for any resulting damage and consequential damage.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•The device must not be operated in the temperature range below 0°C.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
2 SAFETY INFORMATION
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Further topics
•Interfaces
•Network services and ports
•Password management
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Basic knowledge of 1D technology (bar code) or 2D technology
(matrix code)
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Activities Qualification
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
Danger due to visible radiation is product-specific. See the technical data for more
information.
CAUTION
Optical radiation: LED risk group 1, visible radiation, 400nm to 780nm
The LEDs may pose a danger to the eyes in the event of incorrect use.
■Do not look into the light source intentionally.
■Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■Comply with the current national regulations on photobiological security of lamps
and lamp systems.
If the product is operated in conjunction with external illumination units, the risks
described here may be exceeded. This must be taken into consideration by users on a
case-by-case basis.
CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
For both radiation types:
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of 
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot.
•Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
•Ensure good dissipation of excess heat from the device to the surroundings.
2 SAFETY INFORMATION
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WARNING
Electric shock!
Non-insulated electrical conductors are located in the housing. Electrical voltage can
cause severe injury or death.
■Do not open the housing.
■Protect the housing from damage.
■If the housing is damaged, disconnect the device from the voltage supply and do
not put it into operation.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
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3 Product description
3.1 Product variants
Flex product variant
The Flex product variant is a camera housing with a C-mount thread. The product
can be assembled from individual components to suit the particular application. The
individual components can be ordered separately as accessories. Only certain lenses
and illumination units are compatible depending on the product type. Use only products
from SICK.
3.2 Scope of delivery
No. of
units
Component Note
1 Device in the version ordered •Camera housing with C-mount threaded connec‐
tion
•Order individual components separately as
accessories and mount them independently.
•Light inlet is sealed with a protective cap.
•Electrical connections are sealed with protective
caps.
•Without holders and connecting cables
2 Sliding nut, 5.5mm deep, M5
threaded mounting hole
•Alternative mounting option for the device
instead of the threaded mounting hole
•Use in pairs.
1 Hexagon key WAF2 For mounting the VI83I illumination unit
1 Printed safety notes, multilin‐
gual
Brief information and general safety notes
The actual scope of delivery may differ for special designs, additional orders or due to
the latest technical changes.
3.3 Type label
The type label contains information for identifying the product.
3 PRODUCT DESCRIPTION
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Lector85x
V2D8512R-1MCXXXALOS
Product ID: pid.sick.com/1123615/22011234
MAC P1:
Scan Me!
D-79276 Reute
Made in Germany
Manufactured:
Janurary 2022
00:11:22:33:44:55
00:11:22:33:44:56MAC P2:
DC 24 V ±20% P max. 24 W
P/N S/N
Adjustable
F o c u s
MP12
25
1
2
6
3
7
ß
8
9
4
5
Connectivity
LA
FL 12mm
f/1.8-16.0
Figure 1: Lector85x type label (example)
1Product and type designation
2Product characteristics
3Product ID
4MAC address
5Supply voltage and maximum power consumption
6Conformity mark and certification mark
7Production date
8Production site
9Scan me!
ßQR code with a link to the product and more information
3.4 Type code
Type code structure
V2D a b c d – e f g h i j k l m n
Position Description Characteristic
a Product family 8: 8xx series
b Platform, housing 5: Advanced Line
c Resolution of the image sensor 05: 5megapixels (2,464px x 2,048px)
09: 9megapixels (4,096px x 2,176px)
12: 12megapixels (4,096px x 3,008px)
d Function R: Lector - Reading
e Generation 1: First generation
f Image sensor type/color M: Monochrome
g Optical/focusing system C: C-mount
h Illumination unit X: Without
i Focal length X: Without
j Filter X: Without
PRODUCT DESCRIPTION 3
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Position Description Characteristic
k CPU A: Advanced
l Connection modules L: LA version (logistics automation)
m IP protection class and front screen 0: Without
n Temperature range S: 0°C…50°C (standard)
3.5 Device overview
Device overview
P2
P1
P3
X2
X1
P2
P1
P3
X2
X1
P2
P1
P3
X2
X1
1
2
4
5
3Lector 85x
1Optics protection hood (accessory)
2USB (for temporary use as a service interface)
3Slot for a microSD memory card (accessory)
4C-mount thread
5Cover (service)
Further topics
•Dimensional drawing
3 PRODUCT DESCRIPTION
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3.6 Integrated illumination unit
Overview
1
2
4
3
Figure 2: VI83I illumination unit
132 illumination LEDs, color: visible white light
21 Feedback LED, color: visible green light, e.g., for Good Read (not available)
31 Feedback LED, color: visible red light, e.g., for No Read (not available)
3Laser alignment aid, color: visible red light (not available)
Feedback LED (not available)
The function of the feedback LED can be set using the configuration software. With
the default settings, for example, the green feedback LED briefly produces a green
feedback spot within the field of view of the product after a successful read.
Laser alignment aid (not available)
The laser alignment aid produces a red spot (laser spot) in the field of view of the
product. The alignment aid can be switched off.
3.7 Display and control elements
Overview
1
1Status LEDs
PRODUCT DESCRIPTION 3
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Status LEDs
Display LED (color) Description
Ready O (Green) The device is switched on and ready
for use.
O (Red) Error
Ö (Green) Device is not ready for use.
Reasons
•Firmware update
•Parameter change by the user
•Parameter change by another
device (e.g., PLC)
O (Blue) Device powers up.
L/A P1 GbE
L/A P2 GbE
L/A P3 GbE
oNo Ethernet connection
O (Green) Connected to network
(10/100MB/s)
Ö (Green) Data transmission over the network
(10/100MB/s)
O (Blue) Connected to network (1GB/s)
ÖData transmission over the network
(1GB/s)
o = off; O = illuminated; Ö = flashing
3.8 Working range
Working distance and field of view size
1
2
3
1Working distance
2Depth of field
3Field of view size: horizontal x vertical (mm) in working distance 1
A working distance can be selected within the working range. The perceived field of
view area is determined by the focus position, the focal length of the lens, and the
working distance. The necessary working distance can be determined from the field of
view diagram.
Focus setting
The focus position can be adjusted manually on the lens.
The focus position is valid for one working distance. The device does not perform auto‐
matic tracking (auto focus) if, for example, the working distance changes significantly.
3 PRODUCT DESCRIPTION
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Further topics
•Type-dependent working range: Technical data
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4 Transport and storage
4.1 Transport
NOTICE
Damage due to improper transport!
■The product must be packaged with protection against shock and damp.
■Recommendation: Use the original packaging.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
•To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
•Handle the device with care and protect it from mechanical damage.
•To avoid ingress of dust and water, only remove the protective elements, e.g.
protective caps of the electrical connections just before attaching the connecting
cable.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
•Electrical connections are provided with a protective cap.
•Do not store outdoors.
•Store in a place protected from moisture and dust.
•Recommendation: Use the original packaging.
•To allow any residual dampness to evaporate, do not package in airtight contain‐
ers.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 41.
•Relative humidity: see "Technical data", page 41.
•For storage periods of longer than 3months, check the general condition of all
components and packaging on a regular basis.
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct and indirect sunlight.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•Mount the device in a shock and vibration insulated manner.
5.2 Mounting the lens and illumination unit
Overview
This mounting step is only required for the Lector85x Flex product variant (basic
device).
1
2
3
4
5
6
7
8
1Spacer, left with electrical connection
24 tapped blind holes, M2.5, 5.5 mm deep, for mounting the spacer
34 long screws
4Electrical connection for the integrated illumination unit
54 short screws
6Integrated illumination unit
7Spacer, right
8Light inlet with threaded connection for the lens
MOUNTING 5
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Important information
NOTICE
Risk of damage due to electrostatic discharge
Electrostatic discharge from the human body may damage parts of the illumination unit
or the camera housing.
■Take the necessary ESD precautions when assembling the device.
■Do not touch the open contacts of the electrical connection on the camera hous‐
ing and the illumination unit.
NOTE
Possible impairment of image quality
Contamination (e.g. dust, fingerprints) on the image sensor can impair the image
quality and decoding performance of the product.
►Ensure a dust-free and dry environment when mounting components.
►Do not touch the image sensor in the light inlet opening of the product with your
fingers.
►Do not touch the glass lenses at either end of the lens unit with your fingers.
Prerequisites
•There is a risk of burns at ambient temperatures above 32°C. If the ambient tem‐
perature is above 32°C, disassemble the optics cover and make fine adjustments
to the mounted lens within 20minutes after switching on the cooled device.
•Lens and illumination unit are compatible with the product. You can find compati‐
ble accessories on the product page on the Internet.
•SW2 hex key (included with delivery)
•SW5 socket wrench, recommendation: as a torque wrench for 65Ncm
Approach
1. Switch off the supply voltage to the device.
2. Peel off the white protective sticker on the camera housing that covers the electri‐
cal connection for the illumination unit.
3. Place the camera housing on a nonslip base.
4. Remove the protective cap from the round light inlet.
5. Screw the lens unit into the C-mount thread until it engages.
6. Take 2 pairs of long screws and screw them into the tapped blind holes to mount
each spacer on the camera housing.
7. Use the 4 short screws to fasten the illumination unit to the two spacers.
8. In systems subjected to heavy vibrations, secure the screws used to mount the
lens and illumination unit using threadlocking adhesive.
9. Manually preset the sharpness and aperture of the lens unit.
10. Check the adjustment using SOPASair.
11. If the required adjustments to the lens are not carried out immediately, mount the
optics protection hood for the lens.
5 MOUNTING
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