SICK PGT-09-S User manual

M A N U A L
PGT-09-S
Programming Tool and Analyzer
E

Manual
PGT-09-S
2SICK STEGMANN GmbH Subject to change without notice
Table of Contents
1Scope.................................................................................................................. 4
1.1 Related Documents................................................................................................. 4
2Requirements..................................................................................................... 5
2.1 Network (LAN / WAN) ............................................................................................. 5
2.2 PC (client host)........................................................................................................ 7
2.2.1 Microsoft Windows® with Internet Explorer 7................................................... 7
2.2.2 Microsoft Windows®with Internet Explorer 6...................................................10
2.3 Accessory ..............................................................................................................16
3Installation........................................................................................................ 17
3.1 Power Supply.........................................................................................................17
3.2 Ethernet connection ...............................................................................................17
3.3 DSL connection......................................................................................................18
3.4 TRIGGER connection.............................................................................................19
3.5 Setup .....................................................................................................................20
3.5.1 Master Mode Setup.........................................................................................20
3.5.2 Slave Mode Setup...........................................................................................21
3.5.3 Analyzer Mode Setup......................................................................................22
4Getting Started................................................................................................. 23
4.1 Starting the PGT-09-S............................................................................................23
4.2 User-interface Basics.............................................................................................24
4.3 Configuration - Login..............................................................................................25
4.3.1 Language Choice............................................................................................25
4.3.2 Operating Mode ..............................................................................................26
4.3.3 Access Profile .................................................................................................26
4.4 Page Layout...........................................................................................................28

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4.5 Sequencer..............................................................................................................30
5Master Mode..................................................................................................... 33
5.1 Status.....................................................................................................................33
5.2 Tabs.......................................................................................................................35
5.2.1 Master Registers.............................................................................................35
5.2.2 Remote Registers ...........................................................................................36
5.2.3 Encoder Resources.........................................................................................38
6Slave Mode ....................................................................................................... 40
6.1 Status.....................................................................................................................41
6.2 Tabs.......................................................................................................................41
6.2.1 Encoder Resources.........................................................................................41
6.2.2 Encoder Emulation..........................................................................................41
6.2.3 Faulty DSL H-FRAME.....................................................................................43
7Analyzer Mode.................................................................................................. 49
7.1 Status.....................................................................................................................49
7.2 Tabs.......................................................................................................................49
7.2.1 Configuration...................................................................................................49
7.2.2 Data Acquisition..............................................................................................54
7.3 Analyzer Data Formats...........................................................................................59
7.3.1 H-Frame Mode................................................................................................59
7.3.2 Position Mode .................................................................................................60
7.3.3 Message Mode................................................................................................60
7.3.4 Events.............................................................................................................61
7.4 Protocol Signal Bits................................................................................................62
8Revision history............................................................................................... 63

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1 Scope
This manual provides the user with basic guidelines for properly using the PGT-09-S tool
(SICK order no 1 037 530).
The PGT-09-S is a versatile engineering and diagnostic tool for use with motor-feedback
systems based on the communication interface HIPERFACE DSL®by SICK.
1.1 Related Documents
Technical data and order information on the PGT-09-S can be found in the data sheet (SICK
order no 8 013 606).
For further, general information on the protocol HIPERFACE DSL®please refer to the “User
Manual HIPERFACE DSL®” (SICK order no 8 013 607).

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2 Requirements
2.1 Network (LAN / WAN)
The PGT-09-S must be connected to an Ethernet network (TCP / IP based) and is integrated
as a node (server host) into a LAN or WAN.
The support of a DHCP and DNS server is mandatory for automatically configuring the IP
address of the PGT-09-S device and for registering its host name into the specific
namespace of the network. This way a user can easily access the device by its name.
Please contact the appropriate network administrator to check the availability of DHCP and
DNS services in your network.
Please also make sure that network security restrictions (e.g. firewalls) do not inhibit access
to the PGT-09-S device.
Transmission Control Protocol (TCP)
DHCP, DNS, HTTP, …

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Optionally a UDP connection (port 8001, limited broadcast protocol) is also supported for
finding an active PGT-09-S device connected to the network.
This mechanism reliably works even if the IP address of the device is unknown or the device
is not reachable by an ordinary TCP connection, e.g. if it is configured for a different subnet.
This scanner utility application is supplied on the CD shipped with the PGT-09-S device.

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2.2 PC (client host)
The PGT-09-S offers access through a web browser application running on a client host
connected to the same network (using a common subnet mask).
In general two important settings in the employed web browser are required:
Change the web browser configuration so that “pop-up windows” from the PGT-09-S
device are accepted and shown.
Configure the temporary files handling so that cache is not used in order to allow the
web browser to always ask for the most recent page version.
Specific instructions for these settings are given for example systems.
2.2.1 Microsoft Windows® with Internet Explorer 7
For allowing “pop-up windows” please follow these steps:
Open Internet Explorer 7.
Click on the “Tools” menu entry.
Click on “Pop-up Blocker”.
Click on “Pop-up Blocker Settings”.
The “Pop-up Blocker Settings” window will open.

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Add the IP address or host name of the PGT-09-S device to the list of allowed sites.
To configure correct cache handling follow these steps:
Open Internet Explorer 7.
Click on the “Tools” menu entry.
Click on the “Internet Options” entry.
The “Internet Options” window will open.

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Under “Browsing history” click “Settings”. The “Temporary Internet Files and History
Settings” window will open.

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Check the button “Every time I visit the webpage” for “Check for newer versions of
stored pages”
2.2.2 Microsoft Windows®with Internet Explorer 6
For allowing “pop-up windows” please follow these steps:
Open Internet Explorer 6.
Click on the “Tools” menu entry.
Click on the “Internet Options” entry.
The “Internet Options” window will open.

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Click on the “Privacy” tab.

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Click “Settings” under “Pop-up Blocker”. The “Pop-up Blocker Settings” window will
open.

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Add the IP address or host name of the PGT-09-S device to the list of allowed sites.
To configure correct cache handling follow these steps:
Open Internet Explorer 6.
Click on the “Tools” menu entry.
Click on the “Internet Options” entry.
The “Internet Options” window will open.

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Under “Temporary Internet files” click “Settings”. A “Settings” window will open.

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Check the button “Every time to the page” for “Check for newer versions of stored
pages”
Click “OK” in this window.
Click “OK” in the “Internet Options” window.

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2.3 Accessory
The required accessories to be used along with the PGT-09-S are:
The power supply (12V DC) that is part of the delivery.
A cabling set suitable for the HIPERFACE DSL®link (M12 connector)
A suitable Ethernet cable (RJ45 connector)
The PGT-09-S datasheet should be referred for finding more details.

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3 Installation
3.1 Power Supply
The PGT-09-S can be alternatively powered by:
an external power-supply (12V DC) as the one that is part of the delivery.
the HIPERFACE DSL®connection
The power-supply connector (jack type) is placed on the panel opposite to the HIPERFACE
DSL® connectors.
Please check that the required polarity is matching with the following specification.
Supply voltage DC 12V ±10%
-+
The PGT-09-S can supply a connected HIPERFACE DSL®encoder (DSL OUT) with power. It is
not possible to supply a second PGT-09-S connected to the DSL IN or OUT ports.
Please note that the supply voltage of the PGT-09-S matches with the supply
voltage range of a connected HIPERFACE DSL®encoder (usually 7-12 VDC).
Supplying a PGT-09-S with a voltage higher than the rated encoder supply will
lead to irreversible damage to a connected encoder.
The two specific pins of the HIPERFACE DSL®connectors (M12, pin 4 and 3, PWR+ and PWR-
respectively) must be used to feed or draw power.
Connector
PIN
Signal
Description
DSL IN
1 2
4 3
1
DSL+
Data HIPERFACE
DSL
2
DSL-
Data HIPERFACE
DSL
3
PWR-
Ground connection
4
PWR+
12 VDC supply
voltage
DSL OUT
2 1
3 4
1
DSL+
Data HIPERFACE
DSL
2
DSL-
Data HIPERFACE
DSL
3
PWR-
Ground connection
4
PWR+
12 VDC supply
voltage
3.2 Ethernet connection
The PGT-09-S has an Ethernet port (RJ45) able to operate as 10BaseT or 100BaseTX mode,
Full-Duplex; the operating mode is automatically selected at start-up.
WARNING

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The PGT-09-S must be connected to the Ethernet network through a port of an “Ethernet
Switch” (a “Hub” device could also be used but is not recommended, as the communication
performance might get worse).
3.3 DSL connection
The PGT-09-S provides user with two HIPERFACE DSL®connectors (M12), designated OUT
and IN; in spite of the distinction and different connectors (male/female), their pins are
equivalents (internal parallel connection).
These two separated connectors are fully exploited in the ANALYZER mode (see chapter 7),
when the PGT-09-S is interconnected between a HIPERFACE DSL®Encoder and a servo drive
implementing the HIPERFACE DSL®Encoder Interface (“DSL Master”).
Note that these connectors allow you to connect both 2-wire and 4-wire HIPERFACE DSL®
lines. For a 2-wire connection, the pins PWR+ and DSL+, respectively PWR- and DSL- have to
be short-cut externally to the PGT-09-S.
PGT-09-S
PWR+
DSL+
DSL-
PWR-
DSL encoder
with 2-wire interface

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3.4 TRIGGER connection
The PGT-09-S has a BNC connector suitable for supporting a trigger or “sync” function,
depending on the operating mode of the tool. The PGT-09-S datasheet must be referred for
finding full details on the electrical specification.
2
1
The interface can be used to feed a “sync”signal to the tool operating in Master mode (see
chapter 5). Using this interface, the HIPERFACE DSL®encoder position acquisition is
synchronized with the external “sync” signal. For further details on the acquisition
synchronization, please refer to the HIPERFACE DSL®User Manual (SICK order no 8013607).
The TRIGGER interface can also be used to feed a trigger signal to the tool when operating in
Analyzer mode (see chapter 7). In this case data logging is triggered by an external event.

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3.5 Setup
The PGT-09-S is a dedicated tool for a HIPERFACE DSL®link. It is designed to function for
different purposes (see chapters 5, 6, 7). Depending on the configuration the HIPERFACE DSL®
connection has to be set up accordingly.
Refer to the diagrams below showing the individual setup requirements.
3.5.1 Master Mode Setup
The following figure shows the scenario where the HIPERFACE DSL®encoder is supplied from
the PGT-09-S.
Ethernet
connections
SYNC signal
(optional) Hiperface DSL®encoder
PGT-09-S
Hiperface DSL®link
(2 or 4 wires)
Ethernet switch
Power supply
Supply (12V DC)
In the figure below the power supply for the encoder is used to also supply the PGT-09-S
through the DSL connector IN.