SICK OD1000 User manual

OPERATING INSTRUCTIONS
OD1000
Displacement measurement sensor

Product described
OD1000
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice

Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Symbols and document conventions...................................................... 5
1.3 Further information................................................................................... 5
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Cybersecurity............................................................................................ 7
2.4 Limitation of liability................................................................................. 7
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and specific hazards................................................. 8
2.8 Warning signs on the device.................................................................... 9
3 Product description........................................................................... 10
3.1 Scope of delivery....................................................................................... 10
3.2 Product ID.................................................................................................. 10
3.3 Product overview....................................................................................... 11
3.4 Principle of operation............................................................................... 12
3.4.1 Measurement principle........................................................... 12
3.4.2 Output of measured values and parameterization................ 12
3.5 Display and control elements.................................................................. 13
4 Transport and storage....................................................................... 14
4.1 Transport................................................................................................... 14
4.2 Unpacking.................................................................................................. 14
4.3 Transport inspection................................................................................. 14
4.4 Storage...................................................................................................... 14
5 Mounting............................................................................................. 15
5.1 Mounting instructions............................................................................... 15
5.2 Mounting device....................................................................................... 15
6 Electrical installation........................................................................ 16
6.1 Prerequisites for safe operation of the device........................................ 16
6.2 Wiring instructions.................................................................................... 17
6.3 Pin assignment......................................................................................... 19
7 Operation............................................................................................ 21
7.1 Operation via pushbuttons and display................................................... 21
7.1.1 Menu structure........................................................................ 21
7.1.2 Main display level.................................................................... 24
7.1.3 Setting parameters.................................................................. 25
7.1.4 Activating and deactivating the operating button lock.......... 26
CONTENTS
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7.2 Operation via SOPAS ET........................................................................... 26
7.3 Operation via IO-Link................................................................................ 27
7.3.1 Process data............................................................................ 27
7.3.2 Device data.............................................................................. 28
7.4 Description of operation........................................................................... 28
7.4.1 Measurement menu group......................................................... 28
7.4.2 I/O interface menu group.......................................................... 39
7.4.3 Device menu group................................................................... 54
7.4.4 Communication menu group..................................................... 56
7.4.5 Info menu group....................................................................... 56
8 Maintenance...................................................................................... 58
8.1 Cleaning..................................................................................................... 58
8.2 Maintenance plan..................................................................................... 58
9 Troubleshooting................................................................................. 59
9.1 Troubleshooting........................................................................................ 59
9.2 Detecting and displaying errors............................................................... 60
9.3 Information for service cases.................................................................. 61
9.4 Returns...................................................................................................... 61
9.5 Repairs...................................................................................................... 61
9.6 Disposal..................................................................................................... 61
10 Technical data.................................................................................... 62
10.1 Mechanics/electronics............................................................................. 62
10.2 Dimensional drawing................................................................................ 63
10.3 Performance............................................................................................. 63
10.4 Interfaces.................................................................................................. 65
10.5 Ambient data............................................................................................. 65
11 Accessories........................................................................................ 66
12 Annex.................................................................................................. 67
12.1 Declarations of conformity and certificates............................................ 67
12.2 Licenses.................................................................................................... 67
CONTENTS
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1 About this document
1.1 Information on the operating instructions
Read these operating instructions carefully before starting any work in order to familiar‐
ize yourself with the product and its functions.
The operating instructions are an integral part of the product and should remain acces‐
sible to the personnel at all times. When handing this product over to a third party,
include these operating instructions.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the product is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Symbols and document conventions
Warnings and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
Instructions to action
►The arrow denotes instructions to action.
1. The sequence of instructions is numbered.
2. Follow the order in which the numbered instructions are given.
✓The tick denotes the results of an action.
1.3 Further information
More information can be found on the product page.
The page can be accessed via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
ABOUT THIS DOCUMENT 1
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The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The displacement measurement sensor is an opto-electronic measuring device and is
used for optical, non-contact distance measurement of objects.
The required optical properties of the object that will be detected are specified in the
technical data section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
SAFETY INFORMATION 2
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■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
2 SAFETY INFORMATION
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CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
It is not possible to entirely rule out temporary disorienting optical effects, particularly
in conditions of dim lighting. Disorienting optical effects may come in the form of 
dazzle, flash blindness, afterimages, photosensitive epilepsy, or impairment of color
vision, for example.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
2.8 Warning signs on the device
A visible red laser is installed in the device. The laser corresponds to laser class 1. The
housing is labeled with a warning sign.
LASER
1
Figure 1: Warning sign on the device: LASER RADIATION: Class 1 Laser Product
SAFETY INFORMATION 2
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3 Product description
3.1 Scope of delivery
Table 2: Scope of delivery
No. of
units
Component Note
1 Device in the version ordered Depending on version
1 Printed safety notes, multilin‐
gual
Brief information and general safety notes
The actual scope of delivery may differ for special designs, additional orders or due to
the latest technical changes.
3.2 Product ID
Type label
3
5
6
7
1
8
9
à
ß
4
SICK AG
D-79183 Waldkirch
Made in Germany
OD1000
OD1000-6001R15
1 075 638
SN16100001
MAR 2016
EN 60825-1:2014+
A11:2021/
IEC 60825-1:2014
Complies with 21CFR
1040.10 and 1040.11
except for conformance with
IEC 60825-1 Ed.3., as
described in Laser Notice
No. 56, dated May 8, 2019.
CLASS 1 LASER PRODUCT
DC 18
Amb.Temp.:
Power Cons.
Enclosure type1
Q out:
Q out:
-
<
<
<
30Vdc
100mA
50°C
2.5W
20mA/ 0 - 10V
4 -
class 2
brown
blue
black
white
gray
1
3
4
2
5
LASER APERTURE
L+
M
Q1/C
Q2/Q
In1
LASER
1
2
25
1
A
A
NRTL
Figure 2: OD1000 type label
1Approval marks and test symbols
2Data Matrix code with part number and serial number
3Laser information
4Laser radiation direction
5IO-Link symbol
6Pin assignment
7Electrical data and environmental data
8Month and year of manufacture
9Serial number
ßPart number
àProduct type
3 PRODUCT DESCRIPTION
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Display
The following information can be accessed via the Info menu on the display:
•Firmware verification
•Serial number
•Sensor operating hours
•Laser operating hours
•Sensor status (error history)
3.3 Product overview
Product overview
71.5 (2.81)
60.7 (2.39)
58.55 (2.31)
22.5
(0.89)
53.2 (2.09)
11.95
(0.47)
∅4.5 (0.18)
4.5 (0.18)
3(0.12)
15.2
(0.60)
PWR
Q1
Q2
M12 x 1
2
1
6
9
78
4
5
2
25.9
(1.02)
3
Figure 3: Product overview for OD1000
1Device zero point (distance = 0mm)
2Ventilation opening, do not cover
3Fixing holes (M4)
4Center of optical axis, receiver
5Center of optical axis, sender
6M12 male connector, 5-pin, A-coded
7PWR LED, green
8Q1 LED, yellow
9Q2 LED, yellow
ßControl elements on the display
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Further topics
•Dimensional drawing
3.4 Principle of operation
3.4.1 Measurement principle
The displacement measurement sensor determines the distance to an object using the
triangulation principle.
Figure 4: Triangulation principle
1Receiver
2Receiver optics
3Object
4Sender
The triangulation principle is based on distance measurement through angle calcula‐
tion. The device emits a light beam. When the emitted light beam hits an object,
the light beam is reflected on its surface. The light reflected from the object hits the
light-sensitive receiver in the device at an angle that depends on the distance. Based
on the angle between the sending and receiving beam direction, the distance to the
object is determined via triangulation.
3.4.2 Output of measured values and parameterization
The distance determined is transmitted via the IO-Link interface. The analog signal
output converts the distance value into an output signal proportional to the distance.
The device signals via the digital outputs whether parameterizable switching limits and
distance values have been reached.
Measurement, diagnostic and device data can be queried and parameter settings can
be made via the OLED display. The device can be parameterized via the display, the
IO-Link interface and SOPAS ET.
3 PRODUCT DESCRIPTION
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3.5 Display and control elements
Overview
PWR
Q1
Q2
1
4
2
3
1Status-LED PWR (grün)
2Status-LED Q1 (orange)
3Status-LED Q2 (orange)
4Bedientasten
Status LEDs
Status LED Status (color) Description
PWR (status indicator) O (Green) Voltage supply available, device ready for use
o (Green) Voltage supply not available
Ö (Green) Voltage supply available, device ready for use,
connection to an IO-Link master available
Q1 (output display) O (Orange) Digital output active
o (Orange) Digital output not active
Q2/QA (output display) O (Orange) Digital output active or measured value within
the scaling range for the analog output
o (Orange) Digital output not active or measured value
outside the scaling range for the analog output
Q1 (output displays) Ö Ö Simulta‐
neous (orange)
Teach-in operation is carried out
Ö Ö 5sec‐
onds alternating
(orange)
Teach-in operation has failed
Ö Ö Perma‐
nently alternating
(orange)
There is a fault
O = Lights up; Ö = Flashes; o = Does not light up.
Operating pushbuttons
Button Function Description
Open menu, confirm input •Open menu.
•Confirm input.
•Switch to the next menu level of a selected function.
•Move the cursor to the right when entering numbers.
Cancel •Switch to the previous menu level.
•Move the cursor to the left when entering numbers.
Navigating •Scroll between several displays of a menu level.
•Choose between several options.
•Increase the value of a numeric input.
Navigating •Scroll between several displays of a menu level.
•Choose between several options.
•Decrease the value of a numeric input.
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4 Transport and storage
4.1 Transport
NOTICE
Damage due to improper transport!
■The product must be packaged with protection against shock and damp.
■Recommendation: Use the original packaging.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
•To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
•Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
•Electrical connections are provided with a protective cap.
•Do not store outdoors.
•Store in a place protected from moisture and dust.
•Recommendation: Use the original packaging.
•To allow any residual dampness to evaporate, do not package in airtight contain‐
ers.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 62.
•For storage periods of longer than 3months, check the general condition of all
components and packaging on a regular basis.
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct sunlight.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•To avoid inaccurate measurements when installing multiple devices: Make sure
that the light spot of one device is not in the interference range of another device.
5.2 Mounting device
Approach
1. Mount the device using the designated fixing holes.
2. Make the electrical connection. Attach and tighten a voltage-free cable.
3. Switch on the supply voltage.
✓The PWR status LED lights up green.
4. Align the light spot so that the device measures on the desired object.
Further topics
•Dimensional drawing
•Pin assignment
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6 Electrical installation
6.1 Prerequisites for safe operation of the device
WARNING
Risk of injury and damage caused by electrical current!
As a result of equipotential bonding currents between the device and other grounded
devices in the system, faulty grounding of the device can give rise to the following
dangers and faults:
•Dangerous voltages are applied to the metal housings.
•Devices will behave incorrectly or be destroyed.
•Cable shielding will be damaged by overheating and cause cable fires.
Remedial measures
•Only skilled electricians should be permitted to carry out work on the electrical
system.
•If the cable insulation is damaged, disconnect the voltage supply immediately and
have the damage repaired.
•Ensure that the ground potential is the same at all grounding points.
•Where local conditions do not meet the requirements for a safe earthing method,
take appropriate measures. For example, ensure low-impedance and current-carry‐
ing equipotential bonding.
The device is connected to the peripheral devices (any local trigger sensor(s), system
controller) via shielded cables. The cable shield – for the data cable, for example –
rests against the metal housing of the device.
The device can be grounded through the cable shield or through a blind tapped hole in
the housing, for example.
If the peripheral devices have metal housings and the cable shields are also in contact
with their housings, it is assumed that all devices involved in the installation have the
same ground potential.
This is achieved by complying with the following conditions:
■Mounting the devices on conductive metal surfaces
■Correctly grounding the devices and metal surfaces in the system
■If necessary: low-impedance and current-carrying equipotential bonding between
areas with different ground potentials
If these conditions are not fulfilled, equipotential bonding currents can flow along the
cable shielding between the devices due to differing ground potentials and cause the
hazards specified. This is, for example, possible in cases where there are devices within
a widely distributed system covering several buildings.
Remedial measures
The most common solution to prevent equipotential bonding currents on cable shields
is to ensure low-impedance and current-carrying equipotential bonding. If this equipo‐
tential bonding is not possible, the following solution approaches serve as a suggestion.
NOTICE
We expressly advise against opening up the cable shields. This would mean that the
EMC limit values can no longer be complied with and that the safe operation of the
device data interfaces can no longer be guaranteed.
Measures for widely distributed system installations
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On widely distributed system installations with correspondingly large potential differen‐
ces, the setting up of local islands and connecting them using commercially available
electro-optical signal isolators is recommended. This measure achieves a high degree
of resistance to electromagnetic interference.
The use of electro-optical signal isolators between the islands isolates the ground loop.
Within the islands, a stable equipotential bonding prevents equalizing currents on the
cable shields.
Measures for small system installations
For smaller installations with only slight potential differences, insulated mounting of the
device and peripheral devices may be an adequate solution.
Even in the event of large differences in the ground potential, ground loops are effec‐
tively prevented. As a result, equalizing currents can no longer flow via the cable shields
and metal housing.
NOTICE
The voltage supply for the device and the connected peripheral devices must also
guarantee the required level of insulation.
Under certain circumstances, a tangible potential can develop between the insulated
metal housings and the local ground potential.
6.2 Wiring instructions
NOTE
Pre-assembled cables can be found on the product page.
The page can be accessed via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
NOTICE
Faults during operation and defects in the device or the system
Incorrect wiring may result in operational faults and defects.
■Follow the wiring notes precisely.
The enclosure rating stated in the technical data is achieved only with a screwed plug
connector or protective cap.
All circuits connected to the device must be configured as SELV or PELV circuits. SELV =
safety extra-low voltage, PELV = protective extra-low voltage.
Connect the connecting cables in a de-energized state. Do not switch on the supply
voltage until installation is complete and all connecting cables are connected to the
device and control.
Shielding requirements
■To ensure a fault-free data transmission, an effective and comprehensive shielding
solution must be implemented.
■Apply a cable shield at each end, i.e. in the control cabinet and at the device. The
cable shield of the pre-assembled cables is connected to the knurled nut and thus
also to a large area of the device housing.
■The cable shield in the control cabinet must be connected to a large area of the
signal ground.
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■Take appropriate measures to prevent equipotential bonding currents flowing
through the cable shield.
■During installation, pay attention to the different cable groups. The cables are
grouped into the following four groups according to their sensitivity to interference
or radiated emissions:
°Group 1: cables very sensitive to interference, such as analog measuring
cables
°Group 2: cables sensitive to interference, such as device cables, communica‐
tion signals, bus signals
°Group 3: cables that are a source of interference, such as control cables for
inductive loads and motor brakes
°Group 4: cables that are a powerful source of interference, such as out‐
put cables from frequency inverters, welding system power supplies, power
cables
►Cables in groups 1, 2 and 3, 4 must be crossed at right angles (see figure 5).
►Route the cables in groups 1, 2 and 3, 4 in different cable channels or use
metallic separators (see figure 6 and see figure 7). This applies particularly
if cables of devices with a high level of radiated emission, such as frequency
converters, are laid parallel to device cables.
1
2
4
3
1
2
4
3
90
90
Figure 5: Cross cables at right angles
1
2
3
4
Figure 6: Ideal laying – Place cables in different cable channels
6 ELECTRICAL INSTALLATION
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1
23
4
Figure 7: Alternative laying – Separate cables with metallic separators
Figure 8: Shield connection in plastic housings
NOTE
Use an appropriate earthing method to prevent equipotential bonding currents flowing
through the cable shield.
6.3 Pin assignment
Overview
The connection diagram, and information on inputs and outputs, can be found on the
side plate on the device.
Prerequisites
•Observe the wiring instructions, see "Wiring instructions", page 17.
Pin assignment
2 1
4
3
5
Figure 9: M12 male connector, 17-pin, A-coded
L+
1
brn
M
3
blu
Q1/C
4
blk
QA/Q2/ ¯ Q1
2
wht
In1
5
gra
Figure 10: Connection diagram, 5-pin male connector
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8019642/1I11/2023-09-05 | SICK O P E R A T I N G I N S T R U C T I O N S | OD1000 19
Subject to change without notice

Contact Signs Wire color Description
1 L+ Brown Supply voltage, see "Technical data",
page 62
2 QA/Q2/Q1 White Output 2: Analog output, digital output 2
(push-pull stage)
3 M Blue Supply voltage: 0 V
4 Q1/C Black Output 1: Digital output 1 (push-pull
stage), IO-Link
5 In1 Gray Input 1
The connection diagram, and information on inputs and outputs, can be found on the
side plate on the device.
6 ELECTRICAL INSTALLATION
20 O P E R A T I N G I N S T R U C T I O N S | OD1000 8019642/1I11/2023-09-05 | SICK
Subject to change without notice