Siemens SIPROCESS GA700 User manual
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E31805656
Ⓟ
08/2017 Subject to change
Copyright © Siemens AG 2013 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
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Table of contents
1 Introduction............................................................................................................................................. 7
1.1 Purpose of this document .........................................................................................................7
1.2 History.......................................................................................................................................7
1.3 Notes on warranty.....................................................................................................................8
1.4 Delivery .....................................................................................................................................8
1.5 Conventions ..............................................................................................................................9
2 General information .............................................................................................................................. 11
2.1 KC Safety note - Information for Korea only...........................................................................11
2.2 Safety instructions...................................................................................................................11
2.3 Information on use ..................................................................................................................12
2.3.1 Information on recycling..........................................................................................................12
2.3.2 Prerequisites for safe use .......................................................................................................12
2.3.3 Automatic reset .......................................................................................................................13
2.3.4 Measuring high oxygen concentrations ..................................................................................13
3 Combination operation .......................................................................................................................... 15
3.1 Analyzer module/slot combinations ........................................................................................15
3.1.1 Safety instruction(s) ................................................................................................................15
3.1.2 Analyzer module/slot combinations: Slots ..............................................................................16
3.2 Operating modes ....................................................................................................................17
3.2.1 Setting instructions..................................................................................................................17
3.2.2 Operating modes: Serial/parallel operation ............................................................................17
3.2.3 Operating modes: Selection of operating mode .....................................................................18
3.3 Gas connections .....................................................................................................................18
3.3.1 Safety instruction(s) ................................................................................................................18
3.3.2 Sample gas restrictors/clamping screws ................................................................................20
3.3.3 Conditions for use/mounting ...................................................................................................23
3.4 Plug & Measure: Permissible activities...................................................................................27
3.4.1 Plug & measure ......................................................................................................................27
3.4.2 Setting instructions..................................................................................................................28
3.4.3 Case differentiations ...............................................................................................................30
Table of contents
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4Compact Operating Instructions, 06/2017, A5E31805656-05
4 Installing ............................................................................................................................................... 33
4.1 Safety instructions for installation .......................................................................................... 33
4.1.1 Rack-mounted device ............................................................................................................ 33
4.1.2 Wall-mounted device ............................................................................................................. 35
4.2 Installing the rack-mounted device ........................................................................................ 36
4.2.1 Installing ................................................................................................................................. 36
4.3 Installing the wall-mounted device......................................................................................... 37
4.3.1 Installing ................................................................................................................................. 37
5 Connecting ........................................................................................................................................... 39
5.1 Electrical connections ............................................................................................................ 39
5.1.1 Safety information for rack device.......................................................................................... 39
5.1.1.1 Rack-mounted device ............................................................................................................ 39
5.1.2 Safety information for wall-mounted device........................................................................... 39
5.1.2.1 Danger due to electrical current............................................................................................. 39
5.1.2.2 Danger due to electrical current............................................................................................. 40
5.1.2.3 Cable glands for the wall-mounted device............................................................................. 40
5.1.3 Rack-mounted device ............................................................................................................ 40
5.1.3.1 Connecting the power supply................................................................................................. 40
5.1.3.2 Connection of the signal lines................................................................................................ 42
5.1.3.3 Electrical connections, pin assignment.................................................................................. 43
5.1.4 Wall-mounted device ............................................................................................................. 47
5.1.4.1 Connecting the power supply................................................................................................. 47
5.1.4.2 Electrical connections, terminal assignment.......................................................................... 49
5.1.4.3 Ethernet cable ........................................................................................................................ 52
5.1.5 Spark suppression: Example ................................................................................................. 54
5.1.5.1 Overview: Spark suppression for rack-mounted device ........................................................ 55
5.1.5.2 Overview: Spark suppression for wall-mounted device ......................................................... 56
5.1.5.3 Measures ............................................................................................................................... 57
5.2 Gas connections .................................................................................................................... 57
5.2.1 Sample gas restrictors/clamping screws ............................................................................... 57
5.2.1.1 Safety instructions.................................................................................................................. 57
5.2.1.2 Installing/removing the sample gas restrictor ........................................................................ 59
5.2.2 Gas connections for rack device/wall-mounted device.......................................................... 60
5.2.2.1 Safety information about gas connections............................................................................. 60
5.2.2.2 OXYMAT 7 ............................................................................................................................. 61
5.2.2.3 ULTRAMAT 7......................................................................................................................... 64
5.2.2.4 CALOMAT 7........................................................................................................................... 66
5.2.2.5 Purging gas connections (optional; wall-mounted device only)............................................. 67
6 Operation.............................................................................................................................................. 69
6.1 Local User Interface (LUI)...................................................................................................... 69
6.2 Menu structure ....................................................................................................................... 74
6.2.1 Main menu ............................................................................................................................. 74
6.2.2 Subordinate menus................................................................................................................ 74
Table of contents
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7 Commissioning: Preparation ................................................................................................................. 79
7.1 General safety instructions .....................................................................................................79
7.2 Gas preparation ......................................................................................................................81
7.3 OXYMAT 7..............................................................................................................................82
7.3.1 Introduction of reference gas ..................................................................................................82
7.3.2 Reference gas from the gas cylinder......................................................................................83
7.3.3 Checking the reference gas flow ............................................................................................83
7.3.4 Sample gas inlet conditions ....................................................................................................83
7.3.5 Checking the sample gas path for leaks.................................................................................83
7.4 ULTRAMAT 7..........................................................................................................................84
7.4.1 Sample gas inlet conditions ....................................................................................................84
7.4.2 Flow-type reference gas compartment ...................................................................................84
7.4.3 Checking the sample gas and reference gas path for leakage ..............................................85
7.4.4 Interference gases/zero point error.........................................................................................85
7.5 CALOMAT 7............................................................................................................................86
7.5.1 Sample gas inlet conditions ....................................................................................................86
7.5.2 Checking the sample gas path for leaks.................................................................................86
8 Commissioning: Sequence.................................................................................................................... 87
8.1 Requirements..........................................................................................................................87
8.2 Procedure ...............................................................................................................................87
8.3 [1.1] Basic settings..................................................................................................................91
8.4 [1.2] Automatic log-off.............................................................................................................92
8.5 [1.3] Analog outputs ................................................................................................................93
8.6 [1.4] Measuring ranges ...........................................................................................................95
8.6.1 Overview of measuring ranges ...............................................................................................95
8.6.2 Setting the measuring ranges.................................................................................................96
8.6.3 Setting Autoranging ................................................................................................................98
8.7 [1.5] Calibration.......................................................................................................................99
8.7.1 Calibration/validation overview .............................................................................................101
8.7.2 Execute calibration/validation ...............................................................................................103
8.8 [1.6] Save parameter set ......................................................................................................105
8.8.1 Parameter sets overview ......................................................................................................105
8.8.2 Save parameter set...............................................................................................................105
Table of contents
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6Compact Operating Instructions, 06/2017, A5E31805656-05
A Appendix A ..........................................................................................................................................107
A.1 Technical support................................................................................................................. 107
A.2 Certificate ............................................................................................................................. 108
A.3 References........................................................................................................................... 108
A.4 Returned delivery ................................................................................................................. 110
A.4.1 Service and support ............................................................................................................. 110
A.4.2 Returned delivery................................................................................................................. 111
Index ...................................................................................................................................................113
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Introduction
1
1.1
Purpose of this document
These compact operating instructions are intended for persons who install the device
mechanically and electrically, connect it up and commission it.
These instructions contain all information required to commission the device. Read the
instructions completely before starting the commissioning of the device.
You can find a complete description in the documentation on the accompanying CD
(Operating instructions, Operating manuals): →References (Page 108).
1.2
History
The following table includes information on the different editions of this document.
Table 1- 1 History
Edition
Comment
01/2013 First edition
05/2014 Expansion option modules OM 1.1 and OM 2.2 (analog inputs, digital inputs, digital out-
puts), corrections
05/2015 Extension for analyzer modules CALOMAT 7 and ULTRAMAT 7
03/2016 Additional module combinations for CALOMAT 7 and ULTRAMAT 7.
Extended ULTRAMAT 7 area of application: measurement of components NO, N2O,
SO
2
, CH
4
, C
2
H
4
, NH
3
06/2017 ULTRAMAT 7: Measurement of two components simultaneously.
Corrosion resistant versions of ULTRAMAT 7 and OXYMAT 7
Cleaned for O2: Variants with specially cleaned gas path for sample gases with high
oxygen content
Introduction
1.3 Notes on warranty
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1.3
Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing
agreement, commitment or legal relationship. All obligations on the part of Siemens AG are
contained in the respective sales contract, which also contains the complete and solely
applicable warranty conditions. Any statements on the device versions described in the
manual do not create new warranties or modify the existing warranty.
The contents reflect the technical status at the time of printing. We reserve the right to make
technical changes in the course of further development.
1.4
Delivery
Note
Check the scope of delivery
Check the scope of delivery using the delivery note. Compare the serial numbers on the
delivery note with the serial numbers on the basic device or on the modules.
Also check whether the package includes the following items:
•
The scope of delivery of a SIPROCESS GA700 gas analyzer includes:
–"Manual Collection" CD-ROM, → References (Page 108)
–This printed copy of the Compact Operating Instructions
•
When ex and non-ex analyzer modules are supplied separately, only the CD-ROM is
included.
Note
Installation of analyzer modules
The analyzer module is only installed in the device at the factory when you select the options
"D00 to D99"
when ordering an analyzer module.
If you do not specify the module assignment/installation location during the ordering process,
the analyzer module is delivered separately from the device (supplied separately).
If the analyzer module is supplied separate
ly, you must install it yourself. You will find the
information on installation only in the Operating Instructions of the device: →
References
(Page
108).
Introduction
1.5 Conventions
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1.5
Conventions
Overview
To allow easier navigation within this documentation, the tables below provide information on
the use of markups and terminology.
Table 1- 2 Conventions on markups
Representation
type
Scope
"Add screen" •Terminology that appears in the user interface, for example, dialog names,
tabs, buttons, menu commands
•Required inputs, for example, limits, tag values.
•Path information
"File > Edit" Operational sequences, for example, menu commands, shortcut menu com-
mands.
<F1>, <Alt+P>
Keyboard operation
[1] to [6] Numbers of the main menu in the LUI, part of the
menu name
The square brackets identi-
fy the chapter numbers that
precede the menu names.
[1. ...] to [6] Numbering of the menus downstream from the
main menu, part of the menu name
→Introduces a text-dependent reference to a section or a paragraph in this docu-
mentation. The page numbers are always specified in parentheses for refer-
ences in the document. Example of a reference (hyperlink):
→References (Page 108)
Table 1- 3 Conventions on terminology
Term
Convention/alternative name
Local user inter-
face
"LUI" for short.
Auto hotspot
Defective reference
"See also"
At the end of the paragraph/page: Text-independent reference
Introduction
1.5 Conventions
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General information
2
2.1
KC Safety note - Information for Korea only
Class A Equipment (Industrial Broadcasting & Communication Equipment)
This equipment is Industrial (Class A) electromagnetic wave suitability equipment and seller
or user should take notice of it, and this equipment is to be used in the places except for
home.
2.2
Safety instructions
WARNING
Laws and directives
The failure to observe directives and laws when connecting and mounting increases the
danger of explosion and leakage due to improper handling. When connecting and installing,
follow only the test certifications, stipulations and laws applicable in your country in order to
avoid danger.
WARNING
Device modifications
Modifications to the device can result in danger to personnel, plant and environment. Only
carry out changes that are described in the instructions for the device.
WARNING
Information and symbols on the device
•Observe the information and symbols on the device.
•Do not remove any information or symbols from the device.
•Always keep the information and symbols in a completely legible state.
General information
2.3 Information on use
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2.3
Information on use
2.3.1
Information on recycling
This product is from a environmentally
-friendly manufacturer and com-
plies with the directive 2012/19/EU on Waste Electrical and Electronic
Equipment (WEEE).
This product may contain substances that are potentially harmful to the
environment if disposed of improperly (landfills, incineration plants). It
must therefore not be disposed of in this way.
Therefore, please be environmentally conscious:
•
Ensure that this product is recycled at the end of its life cycle through
the relevant local facilities!
•
Observe the relevant regulations in your country.
2.3.2
Prerequisites for safe use
In terms of safety, this device left the factory in perfect condition. In order to maintain this
status and to ensure safe operation of the device, observe these instructions and all the
specifications relevant to safety.
General information
2.3 Information on use
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Compact Operating Instructions, 06/2017, A5E31805656-05 13
2.3.3
Automatic reset
All SIPROCESS GA700 devices feature internal monitoring. When this monitoring is
activated, the standard digital outputs switch after about 4 seconds for a period of approx. 60
seconds to "inactive", i.e. to a recognized safe operating mode. These times are valid for
devices manufactured as of 09/2017. You can find this information on the nameplate. It can
take up to 10 seconds for older devices to switch over, and up to 100 seconds to switch to
safe operating mode.
If you are using SIPROCESS GA700 devices in critical processes, observe the following
information:
●Monitor the limits externally via the control system.
●Read out the device status only via the digital outputs of the analyzer module.
●Use an available manual measuring range switchover instead of the autoranging.
●Only use the "Total" parameter with the "Off" setting for the measuring range switchover.
●If you use the "Correction of cross-interference" and "External pressure compensation"
functions, store suitable substitute values.
●Only access the measured value via an analog output.
2.3.4
Measuring high oxygen concentrations
For the measurement of high O2concentrations in excess of 25%, it is absolutely necessary
that all parts that come in contact with the sample gas are free of oil and grease and do not
contain any particles that could react with O2.
We highly recommend you use specially cleaned analyzer modules with the "Cleaned for
O2" option for such measurements.
General information
2.3 Information on use
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Combination operation
3
3.1
Analyzer module/slot combinations
3.1.1
Safety instruction(s)
Note
Installation of analyzer modules
The analyzer module is only installed in the device at the factory when you select the options
"D00 to D99" when ordering an analyzer module.
If you do not specify the module assignment/installation location during the ordering process,
the analyzer module is delivered separately from the device (supplied separately).
If the
analyzer module is supplied separately, you must install it yourself. You will find the
information on installation only in the Operating Instructions of the device: →
References
(Page
108).
NOTICE
Installation of analyzer modules
Analyzer modules that are installed in a device version other than the one for which they
were intended can cause damage. Therefore:
•Prior to installation, check the device version for which the analyzer module is intended.
You will find the relevant information in the article number on the module nameplate:
–7MB3010-xxxxx-xx
A
x-Z → "
A
": Analyzer module for rack-mounted devices
–7MB3010-xxxxx-xx
B
x-Z → "
B
": Analyzer module for wall-mounted devices
•Only install analyzer modules manufactured for operation in a rack-mounted device into
such a device.
•Only install analyzer modules manufactured for operation in a wall-mounted device into
such a device.
Additional information is also available from your Siemens partner → Technical support
(Page 107).
Combination operation
3.1 Analyzer module/slot combinations
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Note
Influence of building vibrations on the measured signal
If you are using OXYMAT
7 and/or ULTRAMAT 7 analyzer modules, building vibrations, in
particular in the frequency range from 6 to 15
Hz, can influence the measured signal.
•
Select an installation location which is vibration-free.
•
If necessary, change the measuring frequency settings:
–Make sure that the measuring frequencies do not correspond to the building vibration
or to one of its harmonic multiples.
–Also make sure that the measuring frequency is not the same as half the fundamental
frequency of the building vibration.
3.1.2
Analyzer module/slot combinations: Slots
Slots for analyzer modules
The figure below shows the slots for the analyzer modules:
R
Rack-mounted device (rear)
W
Wall-mounted device (bottom)
①
Slot 1 (AM1)
②
Slot 2 (AM2)
Figure 3-1 Slots for analyzer modules
Combination operation
3.2 Operating modes
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3.2
Operating modes
3.2.1
Setting instructions
Note
Mode-dependent parameter assignment of the gas path in serial/parallel operation
Analyzer modules can be
operated in series or in parallel.
•
If you are only using one analyzer module or want to operate two analyzer modules in
series, set the value "Shared" in the "Gas path" parameter field.
•
If you are operating two analyzer modules in parallel, however, select the setting
"Separate".
You can find the corresponding setting options in the menu
→[2.12].
3.2.2
Operating modes: Serial/parallel operation
Serial/parallel operation
If you are using two analyzer modules in a rack-mounted or wall-mounted device, the
analyzer modules can be operated in series or in parallel:
●In serial operation, the analyzer modules are connected to the sample gas line in such a
way that the sample gas flows through the analyzer modules one after the other. For this
purpose, you have to connect the sample gas outlet of the primarily supplied analyzer
module to the sample gas inlet of the second analyzer module operated in series.
●In parallel operation, the analyzer modules of the device are connected in such a way that
the analyzer modules are supplied independently with sample gas.
Pressure operation/Suction operation
The analyzer modules can also be operated in pressure operation and in suction operation:
●Pressure operation: For sample gas supply, only the overpressure of the sample gas from
the gas line or gas cylinder is used.
●Suction operation: The sample gas is sucked away by a downstream pump.
The mounting position of the sample gas restrictor can be derived from the operating modes
selected for the specific application.
See also
Safety instruction(s) (Page 18)
Combination operation
3.3 Gas connections
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18 Compact Operating Instructions, 06/2017, A5E31805656-05
3.2.3
Operating modes: Selection of operating mode
Selection of operating mode
The operating modes selected for the specific application result in the following
consequences:
●The mounting positions of sample gas restrictors or clamping screws at the sample gas
connections must be checked and changed, if necessary. Additional information is
available at: →Conditions for use/mounting (Page 23).
●The parameter assignment of the gas path must be adapted accordingly. Additional
information is available in the operating manuals: → Table A-3 References 3 - Operating
Instructions (Page 108).
●It may be necessary to adjust the signal frequency of the module combination
accordingly. Additional information is available in the operating manuals: → Table A-3
References 3 - Operating Instructions (Page 108).
3.3
Gas connections
3.3.1
Safety instruction(s)
NOTICE
Leaky gas connections
A gas-tight connection cannot be achieved if you install the clamping ring connections
before a sample gas restrictor or clamping screw was screwed onto the connecting socket.
The gas connection is irreversibly leaky.
•Observe the information provided by the manufacturer of the clamping ring connections.
Observe the corresponding installation guidelines.
•Before you install the clamping ring connections, make sure that the connecting socket
is either equipped with a sample gas restrictor or with a clamping screw.
Note
Unstable measured value display due to pressure surges
Pressure surges can result in unstable measured value displays when the sample gas flow is
superimpose
d by fast pressure fluctuations or a sample gas pump delivers sample gas into
the device. To protect the device from pressure surges, we recommend that:
•
You use the supplied sample gas restrictors.
•
Use a pneumatic low-pass filter (restrictor and damping vessel), if necessary.
Combination operation
3.3 Gas connections
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Compact Operating Instructions, 06/2017, A5E31805656-05 19
Note
Sample gas disposal: keep exhaust line free from fast pressure fluctuations
Make sure that the exhaust line is free from fast pressure fluctuations:
•
Install a special exhaust line.
•
Install a damping vessel (> 1 l) with a downstream restrictor between the device and the
exhaust line (pneumatic low pass).
Note
Equipping analyzer modules with sample gas restrictors and/or clamping screws
In the delivery state, the analyzer modules are equipped as follows at the factory:
•
OXYMAT 7: Sample gas restrictor at the sample gas inlet, otherwise clamping screws
everywhere.
•
ULTRAMAT 7: Is not equipped with clamping screws or sample gas restrictors.
Subsequent upgrading or retrofitting is not possible and not required.
•
CALOMAT 7: Only with clamping screws.
Combination operation
3.3 Gas connections
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20 Compact Operating Instructions, 06/2017, A5E31805656-05
3.3.2
Sample gas restrictors/clamping screws
Overview
①
For version with pipes:
Sample gas bushing with 6 mm connection fittings
②
Sample gas restrictors
③
For version with hoses:
Sample gas bushing with 6 mm connection fittings
Figure 3-2 Sample gas connections with sample gas restrictors
For rack-mounted and wall-mounted devices, the sample gas connections of the analyzer
modules are 6 mm nozzles. Clamping screws are mounted onto these nozzles which must
be connected tightly to the incoming gas lines and outgoing gas lines.
Other manuals for SIPROCESS GA700
16
Table of contents
Other Siemens Analytical Instrument manuals
