Siemens SIPROCESS GA700 User manual

Continuous gas analysis
SIPROCESS GA700
Quick Start
Compact Operating Instructions
06/2017
A5E31805656
-05
Introduction
1
General information
2
Combination operation
3
Installing
4
Connecting
5
Operation
6
Commissioning: Preparation
7
Commissioning: Sequence
8
Appendix A
A

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E31805656
Ⓟ
08/2017 Subject to change
Copyright © Siemens AG 2013 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury
may
result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Compact Operating Instructions, 06/2017, A5E31805656-05 3
Table of contents
1 Introduction............................................................................................................................................. 7
1.1 Purpose of this document .........................................................................................................7
1.2 History.......................................................................................................................................7
1.3 Notes on warranty.....................................................................................................................8
1.4 Delivery .....................................................................................................................................8
1.5 Conventions ..............................................................................................................................9
2 General information .............................................................................................................................. 11
2.1 KC Safety note - Information for Korea only...........................................................................11
2.2 Safety instructions...................................................................................................................11
2.3 Information on use ..................................................................................................................12
2.3.1 Information on recycling..........................................................................................................12
2.3.2 Prerequisites for safe use .......................................................................................................12
2.3.3 Automatic reset .......................................................................................................................13
2.3.4 Measuring high oxygen concentrations ..................................................................................13
3 Combination operation .......................................................................................................................... 15
3.1 Analyzer module/slot combinations ........................................................................................15
3.1.1 Safety instruction(s) ................................................................................................................15
3.1.2 Analyzer module/slot combinations: Slots ..............................................................................16
3.2 Operating modes ....................................................................................................................17
3.2.1 Setting instructions..................................................................................................................17
3.2.2 Operating modes: Serial/parallel operation ............................................................................17
3.2.3 Operating modes: Selection of operating mode .....................................................................18
3.3 Gas connections .....................................................................................................................18
3.3.1 Safety instruction(s) ................................................................................................................18
3.3.2 Sample gas restrictors/clamping screws ................................................................................20
3.3.3 Conditions for use/mounting ...................................................................................................23
3.4 Plug & Measure: Permissible activities...................................................................................27
3.4.1 Plug & measure ......................................................................................................................27
3.4.2 Setting instructions..................................................................................................................28
3.4.3 Case differentiations ...............................................................................................................30

Table of contents
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4 Installing ............................................................................................................................................... 33
4.1 Safety instructions for installation .......................................................................................... 33
4.1.1 Rack-mounted device ............................................................................................................ 33
4.1.2 Wall-mounted device ............................................................................................................. 35
4.2 Installing the rack-mounted device ........................................................................................ 36
4.2.1 Installing ................................................................................................................................. 36
4.3 Installing the wall-mounted device......................................................................................... 37
4.3.1 Installing ................................................................................................................................. 37
5 Connecting ........................................................................................................................................... 39
5.1 Electrical connections ............................................................................................................ 39
5.1.1 Safety information for rack device.......................................................................................... 39
5.1.1.1 Rack-mounted device ............................................................................................................ 39
5.1.2 Safety information for wall-mounted device........................................................................... 39
5.1.2.1 Danger due to electrical current............................................................................................. 39
5.1.2.2 Danger due to electrical current............................................................................................. 40
5.1.2.3 Cable glands for the wall-mounted device............................................................................. 40
5.1.3 Rack-mounted device ............................................................................................................ 40
5.1.3.1 Connecting the power supply................................................................................................. 40
5.1.3.2 Connection of the signal lines................................................................................................ 42
5.1.3.3 Electrical connections, pin assignment.................................................................................. 43
5.1.4 Wall-mounted device ............................................................................................................. 47
5.1.4.1 Connecting the power supply................................................................................................. 47
5.1.4.2 Electrical connections, terminal assignment.......................................................................... 49
5.1.4.3 Ethernet cable ........................................................................................................................ 52
5.1.5 Spark suppression: Example ................................................................................................. 54
5.1.5.1 Overview: Spark suppression for rack-mounted device ........................................................ 55
5.1.5.2 Overview: Spark suppression for wall-mounted device ......................................................... 56
5.1.5.3 Measures ............................................................................................................................... 57
5.2 Gas connections .................................................................................................................... 57
5.2.1 Sample gas restrictors/clamping screws ............................................................................... 57
5.2.1.1 Safety instructions.................................................................................................................. 57
5.2.1.2 Installing/removing the sample gas restrictor ........................................................................ 59
5.2.2 Gas connections for rack device/wall-mounted device.......................................................... 60
5.2.2.1 Safety information about gas connections............................................................................. 60
5.2.2.2 OXYMAT 7 ............................................................................................................................. 61
5.2.2.3 ULTRAMAT 7......................................................................................................................... 64
5.2.2.4 CALOMAT 7........................................................................................................................... 66
5.2.2.5 Purging gas connections (optional; wall-mounted device only)............................................. 67
6 Operation.............................................................................................................................................. 69
6.1 Local User Interface (LUI)...................................................................................................... 69
6.2 Menu structure ....................................................................................................................... 74
6.2.1 Main menu ............................................................................................................................. 74
6.2.2 Subordinate menus................................................................................................................ 74

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7 Commissioning: Preparation ................................................................................................................. 79
7.1 General safety instructions .....................................................................................................79
7.2 Gas preparation ......................................................................................................................81
7.3 OXYMAT 7..............................................................................................................................82
7.3.1 Introduction of reference gas ..................................................................................................82
7.3.2 Reference gas from the gas cylinder......................................................................................83
7.3.3 Checking the reference gas flow ............................................................................................83
7.3.4 Sample gas inlet conditions ....................................................................................................83
7.3.5 Checking the sample gas path for leaks.................................................................................83
7.4 ULTRAMAT 7..........................................................................................................................84
7.4.1 Sample gas inlet conditions ....................................................................................................84
7.4.2 Flow-type reference gas compartment ...................................................................................84
7.4.3 Checking the sample gas and reference gas path for leakage ..............................................85
7.4.4 Interference gases/zero point error.........................................................................................85
7.5 CALOMAT 7............................................................................................................................86
7.5.1 Sample gas inlet conditions ....................................................................................................86
7.5.2 Checking the sample gas path for leaks.................................................................................86
8 Commissioning: Sequence.................................................................................................................... 87
8.1 Requirements..........................................................................................................................87
8.2 Procedure ...............................................................................................................................87
8.3 [1.1] Basic settings..................................................................................................................91
8.4 [1.2] Automatic log-off.............................................................................................................92
8.5 [1.3] Analog outputs ................................................................................................................93
8.6 [1.4] Measuring ranges ...........................................................................................................95
8.6.1 Overview of measuring ranges ...............................................................................................95
8.6.2 Setting the measuring ranges.................................................................................................96
8.6.3 Setting Autoranging ................................................................................................................98
8.7 [1.5] Calibration.......................................................................................................................99
8.7.1 Calibration/validation overview .............................................................................................101
8.7.2 Execute calibration/validation ...............................................................................................103
8.8 [1.6] Save parameter set ......................................................................................................105
8.8.1 Parameter sets overview ......................................................................................................105
8.8.2 Save parameter set...............................................................................................................105

Table of contents
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6Compact Operating Instructions, 06/2017, A5E31805656-05
A Appendix A ..........................................................................................................................................107
A.1 Technical support................................................................................................................. 107
A.2 Certificate ............................................................................................................................. 108
A.3 References........................................................................................................................... 108
A.4 Returned delivery ................................................................................................................. 110
A.4.1 Service and support ............................................................................................................. 110
A.4.2 Returned delivery................................................................................................................. 111
Index ...................................................................................................................................................113

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Compact Operating Instructions, 06/2017, A5E31805656-05 7
Introduction
1
1.1
Purpose of this document
These compact operating instructions are intended for persons who install the device
mechanically and electrically, connect it up and commission it.
These instructions contain all information required to commission the device. Read the
instructions completely before starting the commissioning of the device.
You can find a complete description in the documentation on the accompanying CD
(Operating instructions, Operating manuals): →References (Page 108).
1.2
History
The following table includes information on the different editions of this document.
Table 1- 1 History
Edition
Comment
01/2013 First edition
05/2014 Expansion option modules OM 1.1 and OM 2.2 (analog inputs, digital inputs, digital out-
puts), corrections
05/2015 Extension for analyzer modules CALOMAT 7 and ULTRAMAT 7
03/2016 Additional module combinations for CALOMAT 7 and ULTRAMAT 7.
Extended ULTRAMAT 7 area of application: measurement of components NO, N2O,
SO
2
, CH
4
, C
2
H
4
, NH
3
06/2017 ULTRAMAT 7: Measurement of two components simultaneously.
Corrosion resistant versions of ULTRAMAT 7 and OXYMAT 7
Cleaned for O2: Variants with specially cleaned gas path for sample gases with high
oxygen content

Introduction
1.3 Notes on warranty
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8Compact Operating Instructions, 06/2017, A5E31805656-05
1.3
Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing
agreement, commitment or legal relationship. All obligations on the part of Siemens AG are
contained in the respective sales contract, which also contains the complete and solely
applicable warranty conditions. Any statements on the device versions described in the
manual do not create new warranties or modify the existing warranty.
The contents reflect the technical status at the time of printing. We reserve the right to make
technical changes in the course of further development.
1.4
Delivery
Note
Check the scope of delivery
Check the scope of delivery using the delivery note. Compare the serial numbers on the
delivery note with the serial numbers on the basic device or on the modules.
Also check whether the package includes the following items:
•
The scope of delivery of a SIPROCESS GA700 gas analyzer includes:
–"Manual Collection" CD-ROM, → References (Page 108)
–This printed copy of the Compact Operating Instructions
•
When ex and non-ex analyzer modules are supplied separately, only the CD-ROM is
included.
Note
Installation of analyzer modules
The analyzer module is only installed in the device at the factory when you select the options
"D00 to D99"
when ordering an analyzer module.
If you do not specify the module assignment/installation location during the ordering process,
the analyzer module is delivered separately from the device (supplied separately).
If the analyzer module is supplied separate
ly, you must install it yourself. You will find the
information on installation only in the Operating Instructions of the device: →
References
(Page
108).

Introduction
1.5 Conventions
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1.5
Conventions
Overview
To allow easier navigation within this documentation, the tables below provide information on
the use of markups and terminology.
Table 1- 2 Conventions on markups
Representation
type
Scope
"Add screen" •Terminology that appears in the user interface, for example, dialog names,
tabs, buttons, menu commands
•Required inputs, for example, limits, tag values.
•Path information
"File > Edit" Operational sequences, for example, menu commands, shortcut menu com-
mands.
<F1>, <Alt+P>
Keyboard operation
[1] to [6] Numbers of the main menu in the LUI, part of the
menu name
The square brackets identi-
fy the chapter numbers that
precede the menu names.
[1. ...] to [6] Numbering of the menus downstream from the
main menu, part of the menu name
→Introduces a text-dependent reference to a section or a paragraph in this docu-
mentation. The page numbers are always specified in parentheses for refer-
ences in the document. Example of a reference (hyperlink):
→References (Page 108)
Table 1- 3 Conventions on terminology
Term
Convention/alternative name
Local user inter-
face
"LUI" for short.
Auto hotspot
Defective reference
"See also"
At the end of the paragraph/page: Text-independent reference

Introduction
1.5 Conventions
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