Siemens SIPROCESS GA700 User manual

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Quick Start
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Continuous gas analysis
SIPROCESS GA700
Quick Start
Compact Operating Instructions
01/2013
A5E31805656-01
Introduction
1
General safety instructions
2
Installing
3
Connecting
4
Leak test
5
Operation
6
Commissioning
7
Appendix A
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E31805656
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Compact Operating Instructions, 01/2013, A5E31805656-01 3
Table of contents
1 Introduction................................................................................................................................................ 7
1.1 Purpose of this document ..............................................................................................................7
1.2 History............................................................................................................................................7
1.3 Notes on warranty..........................................................................................................................7
1.4 Check the scope of delivery...........................................................................................................7
2 General safety instructions ........................................................................................................................ 9
2.1 Prerequisites for safe use ..............................................................................................................9
2.2 Device modifications ......................................................................................................................9
2.3 Laws and directives .......................................................................................................................9
2.4 Qualified personnel ........................................................................................................................9
3 Installing .................................................................................................................................................. 11
3.1 Safety instructions for installation ................................................................................................11
3.1.1 Rack-mounted device ..................................................................................................................11
3.1.2 Wall-mounted device ...................................................................................................................12
3.2 Installing the rack-mounted device ..............................................................................................13
3.2.1 Notes on installation.....................................................................................................................13
3.2.2 Installing.......................................................................................................................................14
3.3 Installing the wall-mounted device...............................................................................................14
3.3.1 Notes on installation.....................................................................................................................14
3.3.2 Installing.......................................................................................................................................15
4 Connecting .............................................................................................................................................. 17
4.1 Electrical connections ..................................................................................................................17
4.1.1 Safety information for electrical connection .................................................................................17
4.1.1.1 Rack-mounted device ..................................................................................................................17
4.1.1.2 Wall-mounted device ...................................................................................................................18
4.1.2 Rack-mounted device ..................................................................................................................18
4.1.2.1 Electrical connection of the power supply....................................................................................18
4.1.2.2 Connection of the signal lines......................................................................................................20
4.1.2.3 Electrical connections, pin assignment........................................................................................21
4.1.3 Wall-mounted device ...................................................................................................................23
4.1.3.1 Connection to electricity supply ...................................................................................................23
4.1.3.2 Electrical connections/terminal assignment.................................................................................25
4.2 Gas connections ..........................................................................................................................27
4.2.1 Gas connections ..........................................................................................................................27
4.2.2 Optional purging gas connections (wall-mounted device) ...........................................................30

Table of contents
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4 Compact Operating Instructions, 01/2013, A5E31805656-01
5 Leak test.................................................................................................................................................. 31
5.1 OXYMAT 7 .................................................................................................................................. 31
5.1.1 Checking the sample gas path for leaks ..................................................................................... 31
6 Operation................................................................................................................................................. 33
6.1 Local User Interface (LUI)........................................................................................................... 33
6.2 Menu structure ............................................................................................................................ 37
6.2.1 Main menu................................................................................................................................... 37
6.2.2 Subordinate menus..................................................................................................................... 37
7 Commissioning ........................................................................................................................................ 41
7.1 Requirements.............................................................................................................................. 41
7.2 Commissioning the SIPROCESS GA700 ................................................................................... 42
7.3 [3.09] Maintenance & diagnostics > Identification....................................................................... 45
7.3.1 Overview ..................................................................................................................................... 45
7.3.2 Identifying a device ..................................................................................................................... 46
7.3.3 Identifying an analyzer module ................................................................................................... 47
7.3.4 Identifying additional features ..................................................................................................... 48
7.4 [5] Safety ..................................................................................................................................... 49
7.4.1 Assigning/changing PIN.............................................................................................................. 49
7.5 [2.02] Settings > Time/date ......................................................................................................... 50
7.6 [2.03] Settings > Measuring ranges ............................................................................................ 51
7.6.1 Overview of measuring ranges ................................................................................................... 51
7.6.2 Setting the measuring ranges ..................................................................................................... 53
7.6.3 Setting Autoranging..................................................................................................................... 54
7.7 [2.09.3] Digital inputs................................................................................................................... 55
7.7.1 Overview of digital inputs ............................................................................................................ 55
7.7.2 Setting digital inputs.................................................................................................................... 59
7.8 [2.09.5] Digital outputs ................................................................................................................ 61
7.8.1 Overview ..................................................................................................................................... 61
7.8.2 Functions..................................................................................................................................... 62
7.8.3 Setting digital outputs.................................................................................................................. 63
7.8.4 Setting functions/components of a digital output ........................................................................ 65
7.9 [2.12] Settings > Gas path/process tag label.............................................................................. 69
7.10 [2.08] Settings > Calibrations ...................................................................................................... 70
7.10.1 Basics.......................................................................................................................................... 70
7.10.1.1 Calibration/validation................................................................................................................... 70
7.10.1.2 Sequence of a calibration/validation ........................................................................................... 72
7.10.2 [2.08.1] Setpoints, tolerances, flow time ..................................................................................... 74
7.10.2.1 Overview of setpoints, tolerances, purging time ......................................................................... 74
7.10.2.2 Setting the setpoints.................................................................................................................... 75
7.10.2.3 Setting validation tolerances ....................................................................................................... 76
7.10.2.4 Setting the calibration tolerances................................................................................................ 77
7.10.2.5 Setting the sample gas purging time........................................................................................... 78
7.10.3 [2.08.3] Carry out calibrations ..................................................................................................... 79
7.10.3.1 [2.08.3.2] Free calibration ........................................................................................................... 79

Table of contents
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Compact Operating Instructions, 01/2013, A5E31805656-01 5
A Appendix A .............................................................................................................................................. 81
A.1 References...................................................................................................................................81
Index........................................................................................................................................................ 83

Table of contents
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6 Compact Operating Instructions, 01/2013, A5E31805656-01

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Compact Operating Instructions, 01/2013, A5E31805656-01 7
Introduction 1
1.1 Purpose of this document
The compact operating instructions are provided for persons who mechanically assemble the
gas chromatograph, connect it, and commission it.
These instructions contain all information required to commission the device. Read the
instructions completely before starting the commissioning of the device.
You can find a complete description in the documentation on the accompanying CD
(Operating instructions, Operating manuals): → References (Page 81).
1.2 History
The following table includes information on the different editions of this document.
Edition Remark
01
01/2013
First edition
1.3 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing
agreement, commitment or legal relationship. All obligations on the part of Siemens AG are
contained in the respective sales contract, which also contains the complete and solely
applicable warranty conditions. Any statements on the device versions described in the
manual do not create new warranties or modify the existing warranty.
The contents reflect the technical status at the time of printing. We reserve the right to make
technical changes in the course of further development.
1.4 Check the scope of delivery
Check the scope of delivery using the delivery note.

Introduction
1.4 Check the scope of delivery
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8 Compact Operating Instructions, 01/2013, A5E31805656-01

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Compact Operating Instructions, 01/2013, A5E31805656-01 9
General safety instructions 2
2.1 Prerequisites for safe use
In terms of safety, this device left the factory in perfect condition. In order to maintain this
status and to ensure safe operation of the device, observe these instructions and all the
specifications relevant to safety.
Observe the information and symbols on the device. Do not remove any information or
symbols from the device. Always keep the information and symbols in a completely legible
state.
2.2 Device modifications
WARNING
Device modifications
Modifications to the device can result in danger to personnel, plant and environment. Only
carry out changes that are described in the instructions for the device.
2.3 Laws and directives
The failure to observe directives and laws when connecting and mounting increases the
danger of explosion and leakage due to improper handling. When connecting and installing,
follow only the test certifications, stipulations and laws applicable in your country in order to
avoid danger.
2.4 Qualified personnel
Qualified personnel are people who are familiar with the installation, mounting,
commissioning, and operation of the product. These people have the following qualifications:
● They are authorized, trained or instructed in operating and maintaining devices and
systems according to the safety regulations for electrical circuits, high pressures and
aggressive as well as dangerous media.
● They are trained or instructed in maintenance and use of appropriate safety equipment
according to the safety regulations.

General safety instructions
2.4 Qualified personnel
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10 Compact Operating Instructions, 01/2013, A5E31805656-01

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Compact Operating Instructions, 01/2013, A5E31805656-01 11
Installing 3
3.1 Safety instructions for installation
3.1.1 Rack-mounted device
WARNING
Protection against incorrect use of the rack-mounted device
Use the rack-mounted device only within the voltage limits specified on the nameplate.
CAUTION
Damage to membrane keyboard and display
Make sure when installing the rack-mounted device that the membrane keyboard and
display are not damaged.
NOTICE
Opening the rack-mounted device is only permitted for mounting or maintenance.
NOTICE
Installation in control cabinets
Ensure sufficient ventilation between the devices when installing in control cabinets. Make
sure that the permissible ambient temperature listed in the technical specifications is not
exceeded.

Installing
3.1 Safety instructions for installation
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12 Compact Operating Instructions, 01/2013, A5E31805656-01
3.1.2 Wall-mounted device
WARNING
Protection against incorrect use of the wall-mounted device
Only use the wall-mounted device within the voltage limits specified on the nameplate.
CAUTION
Damage to the membrane keyboard
Make sure that the membrane keyboard is not damaged during installation of the wall-
mounted device.
NOTICE
The wall-mounted device may only be opened for installation, for connection to the
electricity supply, or for maintenance.

Installing
3.2 Installing the rack-mounted device
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Compact Operating Instructions, 01/2013, A5E31805656-01 13
3.2 Installing the rack-mounted device
3.2.1 Notes on installation
Note
Protect the rack-mounted device against:
•Direct thermal radiation
•Mechanical damage
•Vibrations
•Dirt deposits
•Ingress of dust
•Corrosive media
•Moisture
•Strong and rapid temperature fluctuations
•Strong air flow
The installation location should be:
•Easily accessible
•Vibration-free
•Within the ambient temperature limits
Note
Air circulation
Ensure that a heat accumulation does not occur at the installation location. Ensure that
sufficient air circulates around the rack-mounted device.
Do not cover ventilation slots.
When installing more than one rack-mounted device, observe a distance of ≥1 height unit
(4.4 cm) upwards to the next device.

Installing
3.3 Installing the wall-mounted device
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14 Compact Operating Instructions, 01/2013, A5E31805656-01
3.2.2 Installing
Procedure
● Fasten the rack-mounted device with suitable screws and suitable tools.
● The rack-mounted device can optionally be positioned on brackets or base plates in a
frame or cabinet.
The dimensions for the drill holes are specified in the dimension drawing.
170,8
37,7
132,55
10,3
6,8
13,5
57,15
482,3
Figure 3-1 Dimension drawing
3.3 Installing the wall-mounted device
3.3.1 Notes on installation
Note
Protect the wall-mounted device from:
•Direct thermal radiation
•Mechanical damage
The installation location should be:
•easily accessible
•free from vibration
•within the ambient temperature limits
Note
Air circulation
Ensure that heat does not build up at the place of installation. Ensure that there is a sufficient
circulation of air around the wall-mounted device.
If more than one wall-mounted device is installed, there should be a lateral distance of ≥
5 cm between them.

Installing
3.3 Installing the wall-mounted device
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Compact Operating Instructions, 01/2013, A5E31805656-01 15
3.3.2 Installing
Procedure
Fasten the rack-mounted device with suitable screws and suitable tools. The dimensions for
the drill holes can be found in the drilling template.
328 61
Ø14
480
480 523
Figure 3-2 Drilling template

Installing
3.3 Installing the wall-mounted device
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Connecting 4
4.1 Electrical connections
4.1.1 Safety information for electrical connection
4.1.1.1 Rack-mounted device
WARNING
If auxiliary power is required, check that it corresponds with that on the nameplate and with
the test certification valid for your country.

Connecting
4.1 Electrical connections
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18 Compact Operating Instructions, 01/2013, A5E31805656-01
4.1.1.2 Wall-mounted device
WARNING
Cable glands
The cables must have the correct diameter for the cable glands. After installation, make
sure that the cables are positioned securely and that the seals are in the correct position.
WARNING
Danger due to electrical current
Check that the existing power supply corresponds to that specified on the nameplate of the
device.
WARNING
Danger due to electrical current
The power supply cable to be connected at the customer location could be damaged by
incorrect fitting in the device.
You should therefore carry out a visual inspection and PE conductor test of the cable in
accordance with the country-specific safety standards, regulations or other applicable
directives before starting up the device. Since this is a cable which lies partially within the
device, you must always additionally apply the production safety standard IEC / EN 61010-
1 or its national version.
4.1.2 Rack-mounted device
4.1.2.1 Electrical connection of the power supply
Procedure
Note
Appliance plug
You can use any appliance plug that fulfills the conditions of DIN EN 60320-1, ≥6 A.
The mains supply line must comply with the valid regulations and conditions for the place of
installation and be provided with a protective conductor at the potential of the housing. The
cross-section of each wire has to be ≥ 1 mm2. The phased terminal lead must be connected
in the connector at the position marked.

Connecting
4.1 Electrical connections
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Compact Operating Instructions, 01/2013, A5E31805656-01 19
● Ensure that a mains disconnection device is located in the direct vicinity of the device (for
load rating, see nameplate).
● Ensure that the supply voltage present matches that which is specified on the nameplate
of the device.
1. Connect the wires of the connecting cable to the appliance plug ③. Take the polarity into
account.
Note
Fastening screws
Tighten the screws in the appliance plug with a torque of
•0.5 Nm to the connecting terminals,
•0.3 Nm to the cable terminals (strain relief) and the connector housing.
These values apply to the optionally ordered power connector.
2. Connect the appliance plug ③ to the power supply unit ①.
2 13
① Power supply unit ② Ground connection
③ Appliance plug
Figure 4-1 Electrical connection

Connecting
4.1 Electrical connections
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20 Compact Operating Instructions, 01/2013, A5E31805656-01
4.1.2.2 Connection of the signal lines
2345
1
20
$
$
① Connector number
② Power supply unit
③ Processing unit, Ethernet, and 37-pin Sub-D, digital inputs/outputs
④ Blank plate
⑤ Optional module 2.1, 15-pin Sub-D, binary inputs and analog inputs/outputs
Figure 4-2 Example of rear panel with OXYMAT 7, connecting the signal lines