Siemens SIMOCODE 3UF User manual

SIMOCODE PRO V PN FDI
Industrial Controls
Motor Management and Control
Devices SIMOCODE 3UF
SIMOCODE PRO V PN FDI
Programming and Operating Manual
05/2020
A5E44499659002
A/RS-AA/001
Security information
1
Information on data
protection
2
SIMOCODE pro - General
3
Identification
4
Device Configuration
5
Device Parameters
6
Motor Protection
7
Motor Control
8
Monitoring Functions
9
Inputs
10
Outputs
11
Standard Functions
12
Logic Modules
13
Operator Panel with Display
14
PROFIenergy
15
Analog Value Recording
16
Online Settings and Displays
17
Troubleshooting Download
Failures
18

Siemens AG
Smart Infrastructure
Control Products
Werner
-von-Siemens-Str. 48-50
92224 AMBERG
GERMANY
A5E44499659002A/RS-AA/001
Ⓟ
05/2020 Subject to change
Copyright © Siemens AG 2018.
All
rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Table of contents
1 Security information ................................................................................................................................ 9
2 Information on data protection............................................................................................................... 11
3 SIMOCODE pro - General..................................................................................................................... 13
4 Identification ......................................................................................................................................... 15
4.1 Identification............................................................................................................................15
4.2 Marking ...................................................................................................................................15
4.3 Device .....................................................................................................................................15
5 Device Configuration............................................................................................................................. 17
5.1 Device Configuration...............................................................................................................17
5.2 Module Configuration..............................................................................................................17
6 Device Parameters ............................................................................................................................... 19
6.1 Device Parameters .................................................................................................................19
6.2 Diagnosis ................................................................................................................................21
7 Motor Protection.................................................................................................................................... 23
7.1 Overload Protection ................................................................................................................23
7.2 Unbalance Protection..............................................................................................................28
7.3 Stalled Rotor ...........................................................................................................................29
7.4 Thermistor ...............................................................................................................................30
8 Motor Control ........................................................................................................................................ 31
8.1 Motor Control ..........................................................................................................................31
8.2 Control Station ........................................................................................................................31
8.2.1 Control Station ........................................................................................................................31
8.2.2 Operation Mode Selector ........................................................................................................32
8.2.3 Local Control [LC] ...................................................................................................................33
8.2.4 PLC - PCS [PN] ......................................................................................................................33
8.2.5 PC - OPC-UA [HMI] ................................................................................................................34
8.2.6 Operator Panel [OP] ...............................................................................................................34
8.2.7 Releases .................................................................................................................................35
8.2.7.1 Releases .................................................................................................................................35
8.2.7.2 Operating Mode Local 1 - S1=0 and S2=0 .............................................................................35
8.2.7.3 Operating Mode Local 2 - S1=0 and S2=1 .............................................................................35
8.2.7.4 Operating Mode Local 3 - S1=1 and S2=0 .............................................................................35
8.2.7.5 Operating Mode Remote-Auto - S1=1 and S2=1 ...................................................................35
8.3 Control Function......................................................................................................................36
8.3.1 Control Functions....................................................................................................................36
8.3.2 Operating Mode ......................................................................................................................37

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8.3.3 Auxiliary Control Inputs .......................................................................................................... 39
8.3.4 Timings................................................................................................................................... 40
9 Monitoring Functions............................................................................................................................. 43
9.1 Earth Fault.............................................................................................................................. 43
9.1.1 Internal earth-fault monitoring when using a current measuring module or a 1st
generation current / voltage measuring module .................................................................... 43
9.1.2 Internal earth-fault monitoring when using a current measuring module or a 2nd
generation current / voltage measuring module .................................................................... 44
9.1.3 External Earth Fault Monitoring ............................................................................................. 45
9.2 Current Limits......................................................................................................................... 49
9.2.1 Current Limits......................................................................................................................... 49
9.2.2 I> (upper limit) ........................................................................................................................ 50
9.2.3 I< (lower limit)......................................................................................................................... 51
9.3 Voltage U< (lower limit).......................................................................................................... 52
9.4 Cos-Phi< (lower limit)............................................................................................................. 54
9.5 Active Power .......................................................................................................................... 55
9.5.1 Active Power .......................................................................................................................... 55
9.5.2 P> (upper limit)....................................................................................................................... 57
9.5.3 P< (lower limit) ....................................................................................................................... 58
9.6 0-20 mA - 4-20 mA................................................................................................................. 60
9.6.1 0-20 mA - 4-20 mA................................................................................................................. 60
9.7 Operating Hours Monitoring................................................................................................... 62
9.7.1 Operating Hours Monitoring................................................................................................... 62
9.7.2 Motor Operating Hours Monitoring......................................................................................... 63
9.7.3 Motor Stop Time Monitoring................................................................................................... 63
9.7.4 Motor Start Limitation ............................................................................................................. 64
9.8 Temperature........................................................................................................................... 65
9.9 Monitoring - Interval for Mandatory Testing ........................................................................... 67
10 Inputs ................................................................................................................................................... 69
10.1 Digital Inputs .......................................................................................................................... 69
10.2 Analog Module Inputs ............................................................................................................ 71
10.3 Temperature Module Inputs................................................................................................... 72
10.4 Cyclic Receive........................................................................................................................ 73
10.5 Ethernet - OPC-UA Receive .................................................................................................. 74
11 Outputs................................................................................................................................................. 75
11.1 Basis Unit Outputs ................................................................................................................. 75
11.2 Operator Panel LEDs ............................................................................................................. 76
11.3 Digital Module 1 Outputs........................................................................................................ 77
11.4 Digital Module 2 Outputs........................................................................................................ 78
11.5 Analog Module Outputs ......................................................................................................... 79
11.6 OPC-UA Send Data ............................................................................................................... 82

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11.6.1 OPC-UA Send Data ................................................................................................................82
11.7 Cyclic Send Data ....................................................................................................................82
11.7.1 Cyclic Send Data ....................................................................................................................82
11.7.2 Cyclic Send Data Byte 0 .........................................................................................................84
11.7.3 Cyclic Send Data Byte 1 .........................................................................................................84
11.7.4 Cyclic Send Data Byte 2-3 (4-9) .............................................................................................84
12 Standard Functions ............................................................................................................................... 85
12.1 Test - Reset ............................................................................................................................85
12.1.1 Test - Reset ............................................................................................................................85
12.1.2 Test .........................................................................................................................................85
12.1.3 Reset.......................................................................................................................................87
12.2 Test Position Feedback ..........................................................................................................88
12.3 External Fault..........................................................................................................................90
12.3.1 External Faults ........................................................................................................................90
12.3.2 External Faults 1-6..................................................................................................................91
12.3.2.1 External Faults 1-6..................................................................................................................91
12.3.2.2 External Faults 1-6 Inputs.......................................................................................................92
12.3.2.3 External Fault 1-6 Reset .........................................................................................................93
12.4 Operational Protection OFF (OPO) ........................................................................................93
12.5 Power Failure Monitoring (UVO).............................................................................................95
12.6 Emergency Start .....................................................................................................................96
12.7 Safety Oriented Tripping .........................................................................................................97
12.7.1 Safety-oriented Tripping..........................................................................................................97
12.7.2 DM-F LOCAL Digital Module ................................................................................................102
12.8 Watchdog (PLC/DCS monitoring).........................................................................................106
13 Logic Modules..................................................................................................................................... 109
13.1 Truth Tables..........................................................................................................................109
13.1.1 Truth Tables ..........................................................................................................................109
13.1.2 Table 1 (3I - 1O)....................................................................................................................109
13.1.2.1 Table 1 (3I - 1O)....................................................................................................................109
13.1.2.2 Input Table 1 (3I - 1O)...........................................................................................................109
13.1.2.3 Logic Table 1 (3I - 1O) ..........................................................................................................110
13.1.3 Table 2 (3I - 1O)....................................................................................................................110
13.1.3.1 Table 2 (3I - 1O)....................................................................................................................110
13.1.3.2 Input Table 2 (3I - 1O)...........................................................................................................110
13.1.3.3 Logic Table 2 (3I - 1O) ..........................................................................................................110
13.1.4 Table 3 (3I - 1O)....................................................................................................................111
13.1.4.1 Table 3 (3I - 1O)....................................................................................................................111
13.1.4.2 Input Table 3 (3I - 1O)...........................................................................................................111
13.1.4.3 Logic Table 3 (3I - 1O) ..........................................................................................................111
13.1.5 Table 4 (3I - 1O)....................................................................................................................111
13.1.5.1 Table 4 (3I - 1O)....................................................................................................................111
13.1.5.2 Input Table 4 (3I - 1O)...........................................................................................................112
13.1.5.3 Logic Table 4 (3I - 1O) ..........................................................................................................112
13.1.6 Table 5 (3I - 1O)....................................................................................................................112
13.1.6.1 Table 5 (3I - 1O)....................................................................................................................112

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13.1.6.2 Input Table 5 (3I - 1O).......................................................................................................... 112
13.1.6.3 Logic Table 5 (3I - 1O) ......................................................................................................... 113
13.1.7 Table 6 (3I - 1O)................................................................................................................... 113
13.1.7.1 Table 6 (3I - 1O)................................................................................................................... 113
13.1.7.2 Input Table 6 (3I - 1O).......................................................................................................... 113
13.1.7.3 Logic Table 6 (3I - 1O) ......................................................................................................... 113
13.1.8 Table 10 (3I - 1O)................................................................................................................. 114
13.1.8.1 Table 10 (3I - 1O)................................................................................................................. 114
13.1.8.2 Input Table 10 (3I - 1O)........................................................................................................ 114
13.1.8.3 Logic Table 10 (3I - 1O) ....................................................................................................... 114
13.1.9 Table 11 (3I - 1O)................................................................................................................. 114
13.1.9.1 Table 11 (3I - 1O)................................................................................................................. 114
13.1.9.2 Input Table 11 (3I - 1O)........................................................................................................ 115
13.1.9.3 Logic Table 11 (3I - 1O) ....................................................................................................... 115
13.1.10 Table 7 (2I - 1O)................................................................................................................... 115
13.1.10.1 Table 7 (2I - 1O)................................................................................................................... 115
13.1.10.2 Input Table 7 (2I - 1O).......................................................................................................... 115
13.1.10.3 Logic Table 7 (2I - 1O) ......................................................................................................... 116
13.1.11 Table 8 (2I - 1O)................................................................................................................... 116
13.1.11.1 Table 8 (2I - 1O)................................................................................................................... 116
13.1.11.2 Input Table 8 (2I - 1O).......................................................................................................... 116
13.1.11.3 Logic Table 8 (2I - 1O) ......................................................................................................... 116
13.1.12 Table 9 (5I - 2O)................................................................................................................... 117
13.1.12.1 Table 9 (5I - 2O)................................................................................................................... 117
13.1.12.2 Input Table 9 (5I - 2O).......................................................................................................... 117
13.1.12.3 Logic output 1 (I1 is 0) ......................................................................................................... 117
13.1.12.4 Logic output 1 (I1 is 1) ......................................................................................................... 117
13.1.12.5 Logic Output 2 (I1 is 0)......................................................................................................... 118
13.1.12.6 Logic Output 2 (I1 is 1)......................................................................................................... 118
13.2 Counter ................................................................................................................................ 118
13.2.1 Counter ................................................................................................................................ 118
13.2.2 Counter 1-6 .......................................................................................................................... 119
13.3 Timer .................................................................................................................................... 120
13.3.1 Timer .................................................................................................................................... 120
13.3.2 Timer 1-6.............................................................................................................................. 121
13.4 Signal Conditioner................................................................................................................ 121
13.4.1 Signal Conditioner................................................................................................................ 121
13.4.2 Signal Conditioner 1-6 ......................................................................................................... 122
13.5 Non-volatile Element ............................................................................................................ 122
13.5.1 Non-volatile Element............................................................................................................ 122
13.5.2 Non-volatile Element 1-4...................................................................................................... 123
13.6 Flashing................................................................................................................................ 123
13.7 Flickering.............................................................................................................................. 124
13.8 Limit Monitor......................................................................................................................... 124
13.8.1 Limit Monitor......................................................................................................................... 124
13.8.2 Limit Monitor 1-6 .................................................................................................................. 126
13.9 Calculation Modules............................................................................................................. 127
13.9.1 Calculation Modules............................................................................................................. 127

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13.10 Analog Multiplexer ................................................................................................................129
13.11 Pulse width modulator...........................................................................................................130
14 Operator Panel with Display ................................................................................................................ 133
15 PROFIenergy...................................................................................................................................... 137
16 Analog Value Recording...................................................................................................................... 139
16.1 Analog Value Recording - Settings.......................................................................................139
17 Online Settings and Displays............................................................................................................... 141
17.1 Error Buffer - Error Protocol..................................................................................................141
17.1.1 Error Buffer - Error Protocol..................................................................................................141
17.1.2 Error Buffer - Error Protocol - Events....................................................................................141
17.1.3 Error Buffer - Error Protocol - Events DM-F..........................................................................142
17.2 Command .............................................................................................................................142
17.3 Actual Configuration/HW-Diagnostics...................................................................................145
17.3.1 Actual Configuration/HW-Diagnostic ....................................................................................145
17.3.2 Actual Configuration..............................................................................................................145
17.3.3 HW-Diagnostic ......................................................................................................................145
17.4 Password ..............................................................................................................................146
17.4.1 Password ..............................................................................................................................146
17.4.2 Set Password........................................................................................................................146
17.4.3 Change Password.................................................................................................................146
17.5 Measured Values ..................................................................................................................147
17.6 Service Data - Statistical Data ..............................................................................................150
17.7 Control - Status Information..................................................................................................151
17.8 Control Stations ....................................................................................................................152
17.9 Faults - Warnings - Status Information .................................................................................152
17.10 Faults ....................................................................................................................................153
17.11 Warnings...............................................................................................................................159
17.12 Status Information.................................................................................................................164
17.13 Test Online............................................................................................................................167
17.14 Hardware inputs and outputs................................................................................................167
17.15 Device - Trend ......................................................................................................................168
17.16 Trend - Settings ....................................................................................................................168
17.17 Trend - Trend ........................................................................................................................168
17.18 Analog value recording .........................................................................................................169
17.18.1 Analog Value Recording - Gradient ......................................................................................169
18 Troubleshooting Download Failures .................................................................................................... 171
18.1 Troubleshooting Download Failures .....................................................................................171

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Security information
1
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.

Security information
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Information on data protection
2
Siemens observes standard data protection principles, in particular the principle of privacy by
design.
For this product this means:
This product does not process or store any personal data, only technical function data (e.g.
time stamps). If you link this data with other data (e.g. shift schedules) or store personal data
on the same storage medium (e.g. hard disk), and thus establish a link to a person or
persons, then you are responsible for ensuring compliance with the relevant data protection
regulations.

Information on data protection
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SIMOCODE pro - General
3
General
There is a help topic for every SIMOCODE pro V PN FDI package dialog in the online help.
The topics are to some extent very comprehensive.
Depiction of preset values:
Preset values are underlined or have an additional line: "Defaults".
Note
Observe the operating instructions/manuals of the components used.

SIMOCODE pro - General
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Identification
4
4.1 Identification
Identification
The dialog box Identification > Device provides you with an overview of device-specific
information.
You can use the overview for plant documentation, for example.
4.2 Marking
Marking
●Plant identifier: Synonymous with a device that you can insert
●Location designation: Designation of the installation location
●Description: User-specific details about the operating unit
●Installation date: User-specific information about when the device was installed.
4.3 Device
Device
Overview of the device-specific information. This overview can, for example, be used for
system documentation.
Information
Meaning
Manufacturer
Name of the manufacturer (SIEMENS)
Order number Order number (MLFB) of tn device (MLFB = Maschinen Lesbare
Fabrikate-Bezeichnung; corresponds to the order number)
Short code Short code of the device (SIMOCODE pro V PN)
PNO profile
Profile within PNO (PROFINET International)
Device family
Designation of the higher-level device family, e.g. devices
Device subfamily Designation of the device subfamily below the device family, e.g.
Motor Management System
Device class
Designation of the device class below the sub family
Identification number
Provided by the manufacturer
Fieldbus interface
e. g. PROFINET

Identification
4.3 Device
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Information
Meaning
HW Release Corresponds to the I & M value: Hardware Revision (provided by the
manufacturer)
FW Release Corresponds to the I & M value: Software Revision (provided by the
manufacturer)
Revision counter
Corresponds to the I & M value: Rev Counter
IaM version
Corresponds to the I & M value: IM Version
Supported IaM data
Corresponds to the I & M value: IM Supported
Timestamp
Provided by the manufacturer

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Device Configuration
5
5.1 Device Configuration
This dialog provides an overview of the device configuration. It can, for example, be used for
system documentation.
Basic unit
SIMOCODE pro V PN as the basic unit.
Version
Firmware revision level for the selected basic unit:
●SIMOCODE pro V PN basic unit: Select V1.0, V1, V1.2 or V2.0
Thermistor
The basic units provide the option of connecting thermistor sensors (binary PTC) for
monitoring the motor temperature. See Thermistor parameters.
5.2 Module Configuration
For Pro V PN
●Current Measurement: If necessary, select the current measurement module with the
appropriate current range (depending on the Current module availability and Support
IUM/IUM V2), see Current range details in section 5.1, overload protection- Set current
(Page 23).
●Voltage measurement: Select here whether to use a current-voltage measurement
module for voltage, power factor (cos-phi) or real power monitoring.
●Voltage display: Please select either "Phase voltage" or "Line-to-line voltage" here
(default: phase voltage). This can only be activated if a current measuring module has
been selected.
●Digital module 1: Please select here, if a digital module with monostable, bistable or
safety outputs (DM-F Local and/or DM-F PROFIsafe) is to be used.
●Digital module 2: Select here whether to use digital modules with monostable or bistable
outputs.
●Operator panel: Select here whether to use an operator panel or not.

Device Configuration
5.2 Module Configuration
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●Temperature module 1/2. Choose here whether or not a temperature module is to be
used for temperature monitoring (e.g., for monitoring the motor windings, motor bearings,
coolant temperature, or gearbox temperature). Temperature module 2 can only be
activated if temperature module 1 has been configured.
●Analog module 1/2. Choose here whether or not the analog signals of a transducer
(standard output signal 0/4-20 mA) are to be monitored. Analog module 2 can only be
activated if analog module 1 has been configured.
●Earth fault module: Select here whether the external earth-fault monitoring is to be used
via a residual current transformer and earth-fault module.
●If yes, select
–The 3UF7500 earth-fault module (in conjunction with the 3UL22 residual current
transformer)
–The 3UF7510 earth-fault module (in conjunction with the 3UL23 residual current
transformer).
●Initialization module: This can be permanently installed in the switchgear and enable
backup of all parameters of a system and completely automatic transmission to a new
system, e.g. device replacement.
Note
The
DM-F Local and DM-F PROFIsafe failsafe digital modules can be activated from the
following firmware versions onwards:
•
Pro V PN: V1.0.
Note
The earth fault module 3UF7510 can be activated from the following firmware versions
onwards:
•
Pro V PN: V1.1.

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Device Parameters
6
6.1 Device Parameters
PROFINET Parameters
MAC address
Each PROFINET device is assigned a globally unique device identifier at the factory. This 6-
byte long device identifier is the MAC address.
The MAC address is divided up as follows:
●3 bytes manufacturer's ID and
●3 bytes device identifier (consecutive number).
The MAC address can generally be read from the front on the device, e.g.: 08-00-06-6B-80-
C0.
The device can be reached via LAN using this address.
IP parameter
The IP parameters, consisting of IP address, subnet mask, and router can also be assigned
in various ways and transferred to the IO Device.
Possibilities for this are:
●The IO Controller assigns the IP parameters to the IO Device. In this case, the "Overwrite
IP parameters in device" check box must not be selected.
●The IP parameters are obtained from a DHCP server and assigned to the IO Device. In
this case, the "Overwrite IP parameters in device" check box must not be selected.
●The IP parameters are configured with Device Integration Manager and transferred to the
device. In this case, the "Overwrite IP parameters in device" check box must be selected.
Choose the IP parameters to match the configuration in the automation system. If the IP
parameters are assigned by the IO Controller in the automation system, no setting is
necessary here and the "Overwrite IP parameters in device" check box must not be
selected.
Note
Initial transfer of device name:
The initial transfer of the device name must occur via the
SIMOCODE pro system
interface, since the device is not yet reachable via PROFINET due to the missing address
settings.

Device Parameters
6.1 Device Parameters
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●IP address, subnet screen
To allow a PROFINET device to be addressed as a node on Industrial Ethernet, this
device also requires an IP address that is unique within the network. The IP address is
made up of 4 decimal numbers with a range of values from 0 through 255. The decimal
numbers are separated by a period. The IP address is composed of the address of the
(sub) net and the address of the node (generally also called a host or network node).
●Router:
–Do not use router/Use router
–Address (gateway).
Station
●To Overwrite device name in device: Select the "Overwrite device name in device"
parameter.
●Device name: Select the PROFINET device name to match the configuration in the
automation system.
●Station type: Displays the station type.
●Baud rate: The baud rate is initially set to "automatic". The actual baud rate is displayed
with "Open Online".
●PROFIsafe address: Displays the PROFIsafe address.
Note
The PROFIsafe address must be set directly using the DIP switch of the DM
-F PROFIsafe
digital module!
OPC-UA server - web server
●OPC-UA server activated: The default setting the OPC-UA server is "not active". To
activate the OPC-UA server, the "PROFINET parameters → OPC-UA server activated"
check box must not be selected.
●Web server activated: The default setting of the web server is "not active".
●Web server user name: Enter a user name when web server is activated.
●Web server password: Enter a password when web server is activated.
●Web server password confirmation: Confirm the password.
NTP procedure - Synchronization
●Activate NTP synchronization: Select this check box if you want to synchronize the
unbuffered real time clock of SIMOCODE pro V PN using the NTP procedure.
●NTP server address: Enter the NTP server address when "Activate NTP synchronization"
check box is selected.